Terex TSV-70 User manual

TSV-70/80
Operation and Maintenance Manual
Skid Steer Loader
Version: EN
Edition: 2012-10
Part Number: 7005-995 (US/ROW)
Valid From Serial No: 00101 (TSV 70)
00101 (TSV 80)
Original Instructions

CONTENTS
Introduction...................................................... 2
Safety ................................................................. 5
Technical Data.................................................. 31
Machine Description / Controls................. 37
Operation........................................................... 47
Transportation.................................................. 57
Maintenance..................................................... 63
California Proposition 65.............................. 83
Service Log........................................................ 84
1
Page
The operator must read and understand all the instructions
in this manual before operating the machine.

1 INTRODUCTION
2
1.1 Product Identification (PIN)
The machine PIN is located on the identifi-
cation plate on the lower front portion of
the cab.
Please state the model of the machine and
PIN when making inquiries in regards to
parts, service, or warranty.
1.2 Introduction
Thank you for purchasing a Terex Skid Steer Loader. We are confident that the
machine you have chosen will provide excellent performance and efficient opera-
tion.
The information contained in this manual is intended to provide the operator with
all necessary information for the proper use of the machine.
It is imperative that this manual be provided to the end user at the time of pur-
chase, prior to operation and kept with the machine at all times. If lost or dam-
aged, contact your dealer immediately to obtain a replacement prior to resuming
operation.
It is very important that the operator read and understand the information in
this manual prior to operating the machine or performing maintenance or
service.
During operation, it is very important that the operator obey the instructions
in this manual to ensure safe and efficient operation.
Should you need clarification or further explanation of the topics in this manual,
please contact your dealer immediately for assistance.
Information describing special equipment or attachments and their operation are
not included in this manual.
1.3 Safety Alert Symbol
The safety alert symbol is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.

1 INTRODUCTION
3
1.4 Intended Use
The machine with standard dirt bucket is intended to be used solely for work con-
sistent with its design. Such work involves loosening, collecting, transporting, and
distributing soil, rock, or similar materials as well as loading these materials onto
trucks, conveyors, or other methods of transport.
After installation of additionally approved special working attachments, the equip-
ment can be used for corresponding applications.
The operator must follow the enclosed operating instructions for any externally
supplied components or attachments.
Any use varying from that described here or any lack of adherence to the operat-
ing instructions, maintenance procedures, or replacement intervals described in
this manual shall be regarded as unintended or improper use. The supplier cannot
be held responsible for any damage resulting from improper use. This risk is
borne solely by the user.
1.5 Copyright
This manual is intended for use by personnel responsible for operation, mainte-
nance, repair, and supervision activities involving the machine described within.
This manual is copyrighted. It shall not, either in whole or in part, be reproduced,
transmitted, or used for the purpose of competition without our prior written con-
sent.
1.6 Warranty
Your Terex TSV is warranted under the Terex Skid Steer Loader Standard Limited
New Product Warranty (“Warranty”). A copy of the Warranty certificate is included
with this manual and is also available from your Authorized Terex Distributor.

4

2 SAFETY
5
2.1 Safety Alert System ................................ 7
2.2 Graphical Symbols ................................. 8
2.3 ANSI Safety Signs................................... 12
2.3.1 ISO Safety Signs.................................. 14
2.4 General Notes ........................................ 16
2.5 Personal Protection Equipment............... 17
2.6 Hazard Zone........................................... 17
2.7 Operation ............................................... 18
2.8 Stability.................................................. 19
2.9 Transport of Persons............................... 19
2.10 Fire Prevention ..................................... 20
2.11 Crush / Burn Avoidance........................ 21
2.12 Placing Into Operation .......................... 22
2.13 Starting the Machine............................ 22
2.14 Jobsite Safety ...................................... 23
2.15 Parking the Machine ............................ 24
2.16 Towing / Retrieving............................... 24
2.17 Transporting ......................................... 25
2.18 Maintenance ........................................ 26
2.19 Battery ................................................. 28
2.20 Hydraulic Lines / Hoses........................ 29
Page

6

2 SAFETY
7
2.1 Safety Alert System
Safety Alert Symbol
This symbol means: Attention! Be alert! Your safety
is involved!
The safety alert symbol is used to alert you to potential
personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or
death.
This symbol is used as an attention-getting device throughout this manual as well
as on decals and labels fixed to the machinery to assist in potential hazard recog-
nition and prevention.
NOTICE indicates a property damage
message.
Hazard Classification (applies only to ANSI safety signs)
The following signal words used with the safety alert symbol indicate a specific
level of severity of the potential hazard. Signal words used without the safety alert
symbol relate to property damage and protection only. Warnings in this publication
and on the product labels are identified by these symbols.
DANGER indicates a hazardous situ-
ation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situ-
ation which, if not avoided, could
result in minor or moderate injury.

2 SAFETY
8
2.2 Graphical Symbols
Hazard Avoidance
Pictorial Pictorial Description
Hazard: Skin/Oil Injection
Avoidance:
• Relieve internal pressure before
disconnecting any line or fitting.
• Keep away from leaks or pin-
holes.
• Use cardboard to check for leaks.
Fluid injected into skin must be
surgically removed within a few
hours by a doctor familiar with this
type of injury or gangrene will
result.
Hazard: Corrosive
Avoidance: Read and understand
the operator’s manual.
Hazard: Entanglement
Avoidance: Stop machine and
remove key before servicing.
Hazard: Burn/Scald
Avoidance: Allow to cool before
opening.