Volvo L45H 2016 User manual

L45H/L50H
VOLVO CONSTRUCTION EQUIPMENT
L45H/L50H
Ref. No. 20044395_A
2016.01
Volvo, Eskilstuna
operator’s manual
English
English
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California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
California
Proposition 65 Warning
Battery posts, terminals and other related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and other
reproductive harm.
Wash hands after handling.
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Foreword
Foreword
This operator's manual is intended as a guide for the correct
use and maintenance of the machine. Read this manual
carefully before you start and move the machine or before you
carry out any preventive maintenance.
Keep this manual in the lockable storage compartment so that
it is always available for easy reference. Replace it
immediately if it is lost.
The operator's manual describes the applications for which the
machine was primarily designed. It has been written to be valid
on all markets. Therefore, please ignore any sections which
do not relate to your machine or to the work that you do not
perform with your machine.
NOTE!
NOTE!
If the manual covers more than one machine, the information
relates to all machines unless otherwise specified.
When designing this machine, much time has been invested
in achieving the best possible efficiency and safety. But
accidents do happen, and most of them can be attributed to
human error. A safety-conscious person and a well-
maintained machine make up a reliable, powerful, and
profitable combination. Therefore,
Therefore,
read
read
the
the
safety
safety
instructions
instructions
and follow them.
and follow them.
We constantly strive to develop and improve the efficiency of
our products by making changes to their design. We reserve
the right to make design modifications to the products even
after they have been delivered. Also, we reserve the right to
change data and equipment, as well as the service and
maintenance instructions, without prior notice.
OPERATOR'S MANUAL
Table of contents
Table of contents
Presentation
Presentation
Instrument panels
Instrument panels
Other controls
Other controls
Operating instructions
Operating instructions
Operating techniques
Operating techniques
Safety when servicing
Safety when servicing
Maintenance
Maintenance
Specifications
Specifications
Alphabetical index
Alphabetical index
L45H/L50H
Ref. No. 20044395-A
The original language is English. Original instructions.
2015.11
Copyright © 2015, Volvo Construction Equipment. All rights reserved.
Copyright © 2015, Volvo Construction Equipment. All rights reserved.
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Safety regulations
Safety regulations
The machine operator is responsible for being aware of and
complying with the relevant, legally prescribed, national and
regional safety instructions. The safety instructions in this
operator's manual are applicable as basic requirements, but
national or local regulations that are more strict should be
followed.
DANGER
DANGER
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided,
will result in death
will result in death
or serious injury.
or serious injury.
Danger is limited to the most extreme
situations.
WARNING
WARNING
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided, could result in
death
death
or serious injury
or serious injury
.
CAUTION
CAUTION
The safety symbol combined with this signal word indicates a
hazardous situation which, if not avoided, could result in
moderate or minor injury
moderate or minor injury
.
NOTICE
NOTICE
Indicates a
Indicates a
potentially
potentially
hazardous
hazardous
situation
situation
which
which
may
may
result in
result in
machine damage.
machine damage.
NOTE!
NOTE!
Used in order to refer to installation, operating, or maintenance
information which is important but not danger-related.
Get to know the capacity and limits of your machine!
Get to know the capacity and limits of your machine!
2
Foreword
Foreword
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Identification numbers
Identification numbers
In order to avoid queries when ordering spare parts or in case of enquiries by phone or
in writing please make a note of the machine data on the page below.
Manufacturer: Volvo Construction Equipment Germany
GmbH
Max-Plank-Straße 1 54329 Konz, Germany
Model/Type:
Product identification number:
Year of manufacture:
Model specific information
Model specific information
The information in the manual applies to all machine models
unless otherwise stated.
Contact information
Contact information
Please send any comments about the Operator's Manual to
[email protected]
Foreword
Foreword
Identification numbers 3
Identification numbers 3
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Table of contents
Table of contents
Foreword ................................................ 1
Foreword ................................................ 1
Identification numbers ..................................... 3
Presentation ........................................... 9
Presentation ........................................... 9
Machine view ................................................ 17
CE-marking, EMC-directive .......................... 18
Communication equipment, installation ........ 23
Product plates ............................................... 24
Information and warning decals .................... 26
Instrument panels ................................. 31
Instrument panels ................................. 31
Instrument panel, front .................................. 33
Display unit ................................................... 41
Instrument panel, cab post ........................... 59
Instrument panel, overhead .......................... 64
Instrument panel, rear ................................... 65
Other controls ....................................... 66
Other controls ....................................... 66
Controls ........................................................ 66
Operator comfort ........................................... 83
Climate control system ................................. 88
Operating instructions
Operating instructions
.........................
.........................
102
102
Safety rules when operating ....................... 107
Measures before operating ......................... 117
Starting engine ............................................ 118
Hydraulic system, warming up .................... 121
Gear shifting ............................................... 123
Differential locks ......................................... 128
Steering ...................................................... 129
Braking ........................................................ 133
Exhaust aftertreatment system ................... 134
Stopping ...................................................... 146
Parking ........................................................ 148
Measures when getting stuck ..................... 150
Retrieving and towing ................................. 151
Transporting machine ................................. 154
Table of contents
Table of contents
5
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Operating techniques
Operating techniques
.........................
.........................
158
158
Eco driving .................................................. 159
Whole-body vibrations ................................ 161
Working within dangerous areas ................ 163
Attachments ................................................ 168
Attachment brackets ................................... 170
Hydraulic function, 3rd and 4th ................... 174
Loading ....................................................... 177
Buckets ....................................................... 178
Pallet forks .................................................. 186
Timber grapples .......................................... 190
Special hydraulics ....................................... 194
Material handling arm ................................. 195
Road sweeping (optional equipment) ......... 199
Lifting objects .............................................. 200
Signalling diagram ...................................... 202
Safety when servicing
Safety when servicing
.........................
.........................
204
204
Service position .......................................... 205
Before service, read .................................... 206
Preparations before service ........................ 209
Fire prevention ............................................ 210
Handling hazardous materials .................... 213
Handling line, tubes and hoses ................... 218
Maintenance
Maintenance
.......................................
.......................................
219
219
Lubrication and service chart ...................... 222
Maintenance service, every 10 hours ......... 229
Maintenance service, every 50 hours ......... 235
Maintenance service, every 125 hours ....... 239
Maintenance service, every 250 hours ....... 240
Maintenance service, every 500 hours ....... 242
Maintenance service, every 1000 hours ..... 247
Maintenance service, every 2000 hours ..... 248
Maintenance service, when required .......... 249
6
Table of contents
Table of contents
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Specifications
Specifications
.....................................
.....................................
273
273
Recommended lubricants ........................... 273
Fuel system ................................................ 277
Service capacities and change intervals ..... 281
Engine ......................................................... 283
Electrical system ......................................... 284
Transmission .............................................. 290
Brake .......................................................... 291
Steering ...................................................... 292
Wheels ........................................................ 293
Cab ............................................................. 294
Hydraulic system ........................................ 296
Machine weights ......................................... 297
Dimensions ................................................. 298
Service history ............................................ 307
Alphabetical index
Alphabetical index
..............................
..............................
311
311
Table of contents
Table of contents
7
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Presentation
Presentation
V1164401
Intended use
Intended use
The basic machine is intended to be used under
normal conditions, that is, outdoors, above ground,
up to 2000 metres (6562 ft) above sea level, off-
road, for earthmoving operations, at an ambient
temperature between -25 °C (+13 °F) and +45 °C
(+139 °F) with only the operator in the cab.
Conditions that deviate from this are also described
in the Operator's Manual. For use on public roads
the machine must be adapted according to
governing national legislation.
If it is used for other purposes or in potentially
dangerous environments, e.g., explosive and/or
flammable environments or areas with dust
containing asbestos, special safety regulations
must be followed and the machine must be
equipped for such use and handling. Contact the
manufacturer/dealer for more information.
The machine is designed for a max. total weight
(incl. equipment and attachments), see page
297 .
The max. weight applies when the machine is
equipped for certain applications approved by
Volvo. If the maximum weight is exceeded, safety
is compromised. In addition, no warranties on the
part of the manufacturer will apply. However,
always pay attention to national regulations for
travelling on public roads.
Operating underground
Operating underground
The need for ventilation of the exhausts shall be
checked before the machine is used in tunnels or
other underground operations. Other legislation
and rules may be applicable, such as national and
labour laws.
Presentation
Presentation
9
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Environmental requirements
Environmental requirements
Be aware of the environment when operating and
during service and maintenance of the machine.
Always follow local and national environmental
legislation applicable to all handling of the machine.
Frame
Frame
Articulating frame concept with oscillating rear axle
suspension. Front and rear frame designed for
maximum ground clearance with robust articulation
joint bearings.
Engine
Engine
The machine is equipped with a straight four-
cylinder, four-stroke, turbocharged diesel engine
with Common Rail fuel direct injection and
intercooler.
Engines intended for the USA fulfil US EPA Tier 4
Final and California Tier 4 Final.
Engines intended for the EU fulfil EU's Stage IV
emission legislation.
NOTE!
NOTE!
Machines with engines for the USA-market may not
be sold or used within the EU, and machines with
engines for the EU-market may not be sold or used
within the USA, unless the engine is replaced by an
engine valid for the applicable market. Which
market the engine is designed for is shown on the
exhaust decal (see page
24 ).
In order to reduce nitrogen oxides, particles,
hydrocarbons, and carbon monoxide, the engine
features external, cooled exhaust gas recirculation
(EGR) and an exhaust aftertreatment system
(EATS).
The exhaust system is certified as spark arrester
according to Directive 97/68/EC and EN 1834.
AdBlue®/DEF information
AdBlue®/DEF information
AdBlue®/DEF is needed to reduce emissions of
nitrogen oxides (NOx). AdBlue®/DEF is filled in a
separate tank on the machine which is completely
separated from the fuel tank. AdBlue®/DEF may
not be filled in the diesel tank, and diesel may not
be filled in the AdBlue®/DEF-tank.
10
10
Presentation
Presentation
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For distribution of AdBlue®/DEF (only applies to
For distribution of AdBlue®/DEF (only applies to
market USA):
market USA):
- Volvo CE Customer Support: 1-877-823-1111
Volvo CE Customer Support: 1-877-823-1111
(office hours)
(office hours)
- www.volvoce.com (outside of office hours)
www.volvoce.com (outside of office hours)
For
For
distribution of
distribution of
AdBlue®/DEF
AdBlue®/DEF
(all
(all
other
other
markets),
markets),
contact your local Volvo dealer for more
contact your local Volvo dealer for more
information.
information.
See page
See page
251
251
for information about topping up
for information about topping up
AdBlue®/DEF.
AdBlue®/DEF.
Presentation
Presentation
11
11
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Exhaust aftertreatment system
Exhaust aftertreatment system
Exhaust aftertreatment system
Exhaust aftertreatment system
The engine features an exhaust aftertreatment
system (EATS) in the form of two mufflers. The first
one contains a diesel oxidation catalyst (DOC) and
a diesel particulate filter (DPF) to reduce emissions
of particulate matter (PM). The second one contains
a selective catalytic reduction catalyst (SCR) to
reduce nitrogen oxide (NOx) emissions.
The SCR uses diesel exhaust fluid, called AdBlue®
or diesel exhaust fluid (DEF), to reduce the NOx
emissions. An AdBlue®/DEF injection system is
used to add this fluid to the exhaust.
During the regeneration process the exhaust
temperature may increase also at the outlet of the
end-pipe. Due to the increased temperature, the
regeneration process is not automatic but it is
started manually. The operator receives an
indication via the machine's information display unit
when the filter needs a regeneration.
Electrical system
Electrical system
The system voltage of electrical systems is 24 Volts.
The two 12 Volt batteries, connected in series, are
located in the engine compartment, on the left hand
side. The battery disconnect switch is located
behind the upper step of the cab entrance. Mainly,
the relays and fuses are located in the electrical
distribution box behind the driver's seat. For further
locations and specifications, see page
284 .
1
23 4
5
6
A
A
A
B
B
B
V1164787
A Exhausts
B AdBlue®/DEF
1 Engine
2 Diesel particulate filter (DPF)
3 SCR catalytic converter
4 Injector for AdBlue®/DEF
5 AdBlue®/DEF tank
6 Pump for AdBlue®/DEF
12
12
Presentation
Presentation
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Brake system
Brake system
The brake system consists of the service brake and
the parking brake system.
The service brake system is hydraulic and uses the
hydraulic oil tank.
Inching-brake pedal for hydrostatic braking via
transmission and subsequent hydraulic operation
of the service brakes.
Service brakes:
Service brakes:
Inboard wet disc brakes:
- On rear axle. Front axle braking via propeller
shaft.
Parking brake:
Parking brake:
Dry disc brake on input shaft of front axle
mechanically operated via lever.
Steering system
Steering system
Articulated frame steering with dampened end
stops. Hydrostatic load-sensing steering system
with two double-acting steering cylinders.
The secondary steering pump is standard on
certain markets and is recommended for machines
that are going to be operated on public roads.
Comfort Drive Control (CDC) is also available as
optional equipment.
Cab
Cab
The cab has air conditioning and a heating and
ventilation system with defrosting for all windows.
Emergency exit
Emergency exit
The cab has one emergency exit. The rear window
to be smashed with emergency hammer.
FOPS and ROPS
FOPS and ROPS
The cab is approved as a protective cab according
to the FOPS and ROPS standards, see page
294 .
FOPS is an abbreviation of Falling Object
Protective Structure and ROPS is an abbreviation
of Roll Over Protective Structure.
If any part of the cab's protective structure is
affected by any remaining deformation or failures,
the cab shall be inspected immediately and
Presentation
Presentation
13
13
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necessary actions shall be taken. Contact Volvo or
a Volvo dealer for an inspection and action.
Never perform any unauthorized modifications to
the cab, e.g., lowering the roof height, drilling,
welding on brackets for fire extinguisher, radio
aerial, or other equipment, without first, via a dealer,
having discussed the modifications with personnel
at Volvo Construction Equipment's Engineering
Department. This department will decide whether
the modification may cause the approval to become
void.
Hydraulic system
Hydraulic system
The hydraulic system is load-sensing, which means
that the oil in the system is supplied in proportion to
the position of the control levers for the hydraulic
functions. When the hydraulic control levers are in
neutral position, consequently no oil is supplied.
The steering system has priority supply from the
variable displacement pump for the work hydraulic.
The auxiliary pump feeds the brake system and the
fan drive. The combined suction and return flow
filter serves the hydrostatic transmission pump.
Thermostatically controlled oil flow to the integrated
oil cooler.
Equipment
Equipment
The machine can be provided with different types
of optional equipment, depending on the
requirements of different markets. Examples are
Comfort Drive Control (CDC), BSS (Boom
Suspension System), secondary steering, separate
attachment locking, automatic engine shut-down,
and automatic greasing system.
Modifications
Modifications
Modifications of this machine, including the use of
unauthorized attachments, accessories, units, or
parts, may affect the machine's integrity (condition)
and/or the machine's ability to function in the way
for which it is designed. Persons or organizations
performing unauthorized modifications assume all
responsibility for consequences that arise due to
modifications or can be attributed to modifications,
including damages to the machine.
14
14
Presentation
Presentation
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No modifications of any kind may be performed on
this product unless each specific modification first
has been approved in writing by Volvo Construction
Equipment. Volvo Construction Equipment
reserves the right to reject all warranty claims that
have arisen due to or can be traced to unauthorized
modifications.
Modifications may be considered to be officially
approved, if at least one of the following conditions
has been met:
1 The attachment, the accessory, the unit, or the
part has been manufactured or distributed by
Volvo Construction Equipment and has been
installed according to the factory-approved
method described in a publication available from
Volvo Construction Equipment; or
2 The modification has been approved in writing
by the Engineering Department for the relevant
product line at Volvo Construction Equipment.
Anti-theft device
Anti-theft device
(Optional equipment)
(Optional equipment)
Installed theft protection makes it more difficult to
steal the machine. Volvo CE can supply theft
protection as optional equipment. If your machine
is not equipped with such an option, look into the
possibility of having one installed by your dealer.
Logged machine data
Logged machine data
The machine is equipped with software systems
that register and store various types of information.
The information can be transferred to Volvo to be
used for product development purposes and when
troubleshooting. Stored information includes,
among others, travel speed, fuel consumption, and
various temperatures. Volvo and its authorised
workshops will make use of this information.
CareTrack
CareTrack
The machine may be equipped with CareTrack, a
telematics system developed by Volvo
Construction Equipment. The system stores
machine data, e.g., machine position, operating
hours, fuel consumption, fuel level, that can be sent
by wireless transmission to a computer. CareTrack
Presentation
Presentation
15
15
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is available in different versions, depending on the
required information level.
CareTrack makes it easier to plan for service and
reduces costly downtime. Productivity is improved
by knowing if machines are being operated
correctly and how much fuel is being consumed.
CareTrack also allows the customer to restrict the
operating area of the machine, by using virtual
fences. This helps to eliminate unauthorized
machine use and theft. For further information,
contact a Volvo Construction Equipment dealer.
The CareTrack system transmits data, in the same
way a mobile phone does, with a maximum output
rate of 10 W. The transmitter is always on and the
operator cannot switch it off.
Local precautions and restrictions applicable to
mobile phones, for example safety distance, also
apply to the CareTrack system.
16
16
Presentation
Presentation
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Machine view
Machine view
The terms left-hand and right-hand, when used in
this manual, indicate the sides of the machine as
seen from the operator seat facing the front of the
machine.
V1160197
12
4
45
6
3910 8
712
11
12
1 Tilt linkage 7 Bucket
2 Tilt cylinder 8 Lifting arms
3 Lift cylinder 9 Filling points for fuel and
AdBlue®/DEF
4 Front lights with direction indicators 10 Cab filter cover
5 Steps, lower step with flexible
suspension
11 Rear lights with direction indicators
and back-up lights
6 Engine hood 12 Working lights, front and rear
Presentation
Presentation
Machine view 17
Machine view 17
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CE-marking, EMC-directive
CE-marking, EMC-directive
CE-marking
CE-marking
(Declaration of Conformity)
(Declaration of Conformity)
This machine is CE-marked. This means that, when
delivered to the customer, the machine meets the
applicable "Essential Health and Safety
Requirements" according to EU's so-called
Machine Safety Directive, 2006/42/EC.
The person making any changes that affect
machine safety is also responsible for the same.
As proof of that the requirements are met, an EU
Declaration of Conformity and a sound certificate
regarding sound level in dB(A) are supplied with the
machine. The sound certificate includes both
measured external values and guaranteed sound
level. These declarations are issued by Volvo for
each individual machine. This EU declaration also
covers attachments manufactured by Volvo. The
documentation is valuable and should be kept safe
and saved for at least ten years. The document
saved for at least ten years. The document
should always accompany the machine when it is
should always accompany the machine when it is
sold.
sold.
If the machine is used for other purposes or with
other attachments than described in this manual,
safety must be ensured all times and in each
separate case. A modification may in certain cases
require new CE-marking and issuing of a new EU
declaration of conformity. The person performing
the modification is responsible for this.
EU's EMC-directive
EU's EMC-directive
The machine's electronic equipment may in some
cases cause interference with other electronic
equipment, or be subjected to external
electromagnetic interference which may result in
safety risks.
The EU EMC-directive on "Electromagnetic
compatibility", 2004/ 108/EC, provides a general
description of what requirements can be made of
the machine from a safety perspective, where limit
values have been established in international
standards.
A machine or device must meet the standards in
order to be CE-marked. Our machines are tested
especially for electromagnetic interference. The
18
18
Presentation
Presentation
CE-marking, EMC-directive
CE-marking, EMC-directive
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