RHINO RHINO 7214 MSL User manual

®
RHINO®
1020 S. Sangamon Ave.
Gibson City, IL, 60936
800-446-5158
Email: [email protected]
© 2004 Alamo Group, Inc.
Published 12/04 Part No. F-3778
7214 MSL
Loader
OPERATOR’S MANUAL
This Operator’s Manual is an integral part of the safe operation
of this machine and must be maintained with the unit at all
times. READ, UNDERSTAND, and FOLLOW the safety and
Operation Instructions contained in this manual before
operating the equipment.

TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe
the rules of safety and common sense!
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full
and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the
Warranty Form that you retain. The use of will-fit parts will void your warranty and can cause catastrophic failure with
possible injury or death.
SAFETY HAZARD SIGNAL WORDS
There are three levels of hazard intensity identified by signal words
DANGER, WARNING and CAUTION. The level of hazard
intensity is identified by the following definitions.
DANGER
DANGER
-
Immediate hazards which will result in severe
injury or death.
WARNING
WARNING
-
Hazards or unsafe practices which could result in
minor personal injury or death.
CAUTION
CAUTION
-
Hazards or unsafe practices which could result in
minor personal injury or property damage.
THIS SAFETY SYMBOL MEANS
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS
INVOLVED!
PELIGRO
LEA EL INSTRUCTIVO
Si No Lee Ingles, Pida Ayuda a Alguien Que
Si Lo Lea Que le Traduzca las Medidas de
Seguridad.

F-3778-12-04 Rhino is a registered trademark of Alamo Group Inc.
SAFETY SECTION .........................................1-1
Safety Precautions .....................................1-2
Safety Hazard Signal Words ................................1-7
Decal Locations ......................................1-8
Safety Decals........................................1-10
INTRODUCTION SECTION ....................................2-1
Introduction .........................................2-2
Specifications........................................2-3
ASSEMBLY SECTION .......................................3-1
Dismounting and Mounting Loader to Tractor .......................3-2
Mounting Attachment To Loader, Dismounting Attachment From Loader .........3-3
OPERATION SECTION.......................................4-1
Preparing Tractor, Operating Loader, Filling Bucket ....................4-2
Lifting Load, Carrying Load, Dumping Bucket, Lowering Bucket..............4-3
Operating Float Control, Loading From Bank .......................4-4
Peeling & Scraping, Loading Truck & Spreaders From Pile, Backfilling ..........4-5
Handling Large Heavy Objects ...............................4-6
Operating Grapple Fork ..................................4-7
Operating Bale Spear ...................................4-10
Operation of MSL......................................4-11
MAINTENANCE SECTION .....................................5-1
Daily Maintenance .....................................5-2
Lift Cylinder Service ....................................5-3
Tilt Cylinder Service ....................................5-4
Replacing Wear Bushings .................................5-5
Adjusting Bucket Level Indicator ..............................5-5
Hydraulic Trouble Shooting.................................5-6
Torque Chart ........................................5-7
© 2004 Alamo Group Inc.
TABLE OF CONTENTS

© 2004 Alamo Group Inc.
SAFETY
SECTION
Safety Section 1-1

F-3778-12-04 Safety Section 1-2
© 2004 Alamo Group Inc.
SAFETY PRECAUTIONS
A careful operator operates best. Most accidents can be
avoided by observing certain precautions. Read all
precautions that follow before operating your tractor and
loader to help prevent accidents. Equipment should be
operated only by those who are responsible and instructed to
do so.
GENERAL
1. Read your Operator's Manuals carefully before using tractor
or loader. Lack of operatingknowledge can lead to accidents.
2. Replace damaged or illegible safety decals. See pages 1-10
& 1-11 for required decals.
3. Operate tractor and loader only from operator's seat.
TRACTOR
1. Use an approved roll bar and seat belt for safe operation.
Overturning a tractor without a rollbar can result in death or
injury. If your tractor is not equipped with a rollbar and seat
belt, see your Tractor Dealer.
2. Equip your tractor with FOPS (Falling Object Protective
Structure) before installing or operating loader.
3. Always use seat belt when rollbar is installed. Do not use seat
belt if rollbar is removed from tractor.
4. Add recommended wheel ballast and/or rear weight as
recommended in owner's manual to provide good stability.
5. Move rear wheels to widest settings recommended to
increase stability.
6. Move and turn tractor at low speeds.
LOADER
1. Improper use of a loader can cause serious injury or death.
2. Do not lift or carry anybody on loader, in bucket or on
attachment.
3. Never allow anyone to get under loader bucket or reach
through lift arms when bucket is raised.
4. Do not walk or work under a raised loader or bucket or
attachment unless it is securely blocked or held in position.
5. Avoid overhead wires and obstacles when loader is raised.
Contacting electric lines can cause electrocution.
6. Make sure all parked loaders are on a hard, level surface.
Engage all safety devices.
OPERATING LOADER
1. As owner of this loader, it is your responsibility to be certain
anyone operating this loader has read this manual first to be
aware of safe operation of your tractor and loader.
2. Exercise caution when operating any loader with a raised
loaded bucket or fork.
3. Avoid loose fill, rocks and holes. They can be dangerous for
loader operation or movement.
4. Use care when operating on steep grades to maintain proper
stability. Always carry bucket or attachment as low as
possible.
5. Allow for loader length when making turns.
6. Stop loader arms gradually when lowering or lifting.
7. Use caution when handling loose or shiftable loads.
8. Carry bucket or attachment at a low position during transport
for better visibility.
9. When parking or servicing, lower bucket to ground, stop
engine and set park brakes before leaving tractor seat.
10. Operate loader controls only when properly seated at
controls.
11. Using front end loaders without special attachments for
handling large heavy objects such as large round or
rectangular bales, logs and oil drums is NOT
RECOMMENDED.
12. Handling large heavy objects can be extremely dangerous
due to:
Danger of rolling tractor over.
Danger of upending tractor.
Danger of objects rolling or sliding down loader arms onto
operator.
13. If you must perform this sort of work (see 12 above), protect
yourself by:
Use proper attachments only.
Never lift load higher than necessary to clear ground when
moving.
Ballast tractor rear to compensate for load.
Never lift large objects with equipment that does not have
an anti-rollback device.
Move slowly and carefully, avoiding rough terrain.
MAINTENANCE
1. When servicing or replacing pins in cylinder ends, buckets,
etc., always use a drift and hammer of non-sparking material.
Failure to do so could result in injury from flying metal
fragments.
2. Do not modify or alter or permit anyone else to modify or alter
loader or any of its components or any loader function without
first consulting your Dealer. If you have any questions
regarding loader modifications contact your Rhino Dealer.
3. Always wear safety goggles when servicing or repairing
tractor or loader.
4. Escaping hydraulic/diesel fluid under pressure can penetrate
skin causing serious personal injury.
DO NOT use your hand to check for leaks. Use a piece of
cardboard or paper to search for leaks.
Stop engine and relieve pressure before connecting or
disconnecting hydraulic or diesel lines.
Tighten all connections before starting engine or
pressurizing lines.
If any fluid is injected into skin, obtain medical attention
immediately or gangrene may result.
5. Do not tamper with relief valve setting. Valve relief is factory-
set. Changing relief setting can cause overloading of your
tractor or loader and serious operator injury may result.
SAFETY
SAFETY
Whenever you see this symbol It means: ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!

F-3778-12-04 Safety Section 1-3
© 2004 Alamo Group Inc.
Si no lee Ingles, pida ayuda a alguien que si Io
lea para que Ie traduzca las medidas de
seguridad.
Never operate the Power Unit or Implement until you have read
and completely understand this Manual, the Power Unit Operators
Manual, and each of the Safety Messages found in the Manual or
on the Power Unit and Implement. Learn how to stop the Power
Unit engine suddenly in an emergency. Never allow inexperienced
or untrained personnel too operate the Power Unit and Implement
without supervision. Make sure the operator has fully read and
understood the manuals prior to operation.
Always maintain the safety decals in good readable condition. If
the decals are missing, damaged, or unreadable, obtain and install
replacement decals immediately.
Make certain that the Slow Moving Vehicle (SMV) sign is installed in such a way as to be clearly
visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and
follow all local traffic regulations.
Operate this Equipment only with a Tractor equipped with an
approved roll-over-protective system (ROPS). Always wear seat
belts. Serious injury or even death could result from falling off the
tractorparticularly during a turnover when the operator could be
pinned under the Operator Protective Structure.
Do not modify or alter this Implement. Do not permit anyone to
modify or alter this Implement, any of its components or any
Implement function.
BEFORE leaving the Power Unit seat, always engage the brake and/or set the Power Unit
transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and
wait for all moving parts to stop. Place the Power Unit shift lever into a low range or parking gear to
prevent the tractor from rolling. Never dismount a Power Unit that is moving or while the engine is
running. Operate the Power Unit controls from the operator seat only.
SAFETY
SAFETY
DANGER!
PELIGRO!
WARNING!
WARNING!
WARNING!
WARNING!
DANGER!

F-3778-12-04 Safety Section 1-4
© 2004 Alamo Group Inc.
Never allow children to operate or ride on the Power Unit or Implement.
Do not mount the Power Unit while the Power Unit is moving. Mount the
Power Unit only when the Power Unit and all moving parts are completely
stopped.
Start the Power Unit only when properly seated in the Power Unit seat.
Starting a Power Unit in gear can result in injury or death. Read the Power
Unit operator's manual for proper starting instructions.
Never work under the Implement, the framework, or any lifted component
unless the Implement is securely supported or blocked up to prevent
sudden or inadvertent falling which could cause serious injury or even
death.
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items thrown by the
equipment.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS!
Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operators position exceeds 80db. Noise over 85db over an extended
period of time will cause severe hearing loss. Noise over 90db adjacent to
the Operator over an extended period of time will cause permanent or
total hearing loss.
Note: Hearing loss from loud noise [from tractors, chain
saws, radios, and other such sources close to the ear] is cumulative over
a lifetime without hope of natural recovery
SAFETY
SAFETY
DANGER!
DANGER!
DANGER!
WARNING!
WARNING!
DANGER!

© 2004 Alamo Group Inc.
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive
and its presence could present a hazard. Do not check for leaks with your
hand! Use a piece of heavy paper or cardboard. High- pressure oil streams
from breaks in the line could penetrate the skin and cause tissue damage
including gangrene. If oil does penetrate the skin, have the injury treated
immediately by a physician knowledgeable and skilled in this procedure.
Transport only at safe speeds. Serious accidents and injuries can result
from operating this equipment at unsafe speeds. Understand the Power
Unit and Implement and how it handles before transporting on streets and
highways. Make sure the Power Unit steering and brakes are in good
condition and operate properly.
Before transporting the Power Unit and Implement, determine the safe
transport speeds for you and the equipment. Make sure you abide by the
following rules:
1. Test the Power Unit at a slow speed and increase the speed slowly.
Apply the Brakes smoothly to determine the stopping characteristics of
the Power Unit and Implement.
As you increase the speed of the Power Unit the stopping distance
increases. Determine the maximum safe transport speed for you and
this Equipment.
2. Test the equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate at a
higher speed. Use extreme care and reduce your speed when turning
sharply to prevent the Power Unit and Implement from turning over.
Determine the maximum safe turning speed for you and this equipment
before operating on roads or uneven ground.
3. Only transport the Power Unit and Implement at the speeds that you
have determined are safe and which allow you to properly control the
equipment.
Be aware of the operating conditions. Do not operate the Power Unit with
weak or faulty brakes. When operating down a hill or on wet or rain slick
roads, the braking distance increases: Use extreme care and reduce your
speed. When operating in traffic always use the Power Unit's flashing
warning lights and reduce your speed. Be aware of the traffic around you
and watch out for the other guy.
Never attempt to lubricate, adjust, or remove material from the Implement
while it is in motion or while Power Unit engine is running. Make sure the
Power Unit engine is off before working on the Implement!
Periodically inspect all moving parts for wear and replace when necessary
with authorized service parts. Look for loose fasteners, worn or broken
parts, and leaky or loose fittings. Make sure all pins have cotter pins and
washers. Serious injury may occur from not maintaining this machine in
good working order.
SAFETY
SAFETY
DANGER!
WARNING!
DANGER!
WARNING!
F-3778-12-04 Safety Section 1-5

© 2004 Alamo Group Inc.
Always read carefully and comply fully with the manufacturers
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
Never run the Power Unit engine in a closed building or without adequate
ventilation. The exhaust fumes can be hazardous to your health.
KEEP AWAY FROM ROTATING ELEMENTS
to prevent entanglement
and possible serious injury or death.
Never allow children to play on or around Power Unit or Implement.
Children can slip or fall off the Equipment and be injured or killed.
Children can cause the Implement to shift or fall crushing themselves or
others.
Do not exceed the rated PTO speed for the Implement. Excessive PTO
speeds can cause Implement driveline failures resulting in serious injury.
NEVER use drugs or alcohol
immediately before or while operating the
Power Unit and Implement. Drugs and alcohol will affect an operators
alertness and coordination and therefore affect the operators ability to
operate the equipment safely. Before operating the Power Unit or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment
safely.
NEVER
knowingly allow anyone to operate this equipment when
their alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
Operate the Power Unit and/or Implement controls only while properly
seated in the operator's seat with the seat belt securely fastened around
you. Inadvertent movement of the Power Unit or Implement may cause
serious injury or death.
SAFETY
SAFETY
DANGER!
WARNING!
WARNING!
DANGER!
DANGER!
DANGER!
DANGER!
F-3778-12-04 Safety Section 1-6

© 2004 Alamo Group Inc.
Never interfere with factory-set hydraulic calibrations. Any change in
calibration could cause a failure of the equipment and result in injury.
Always shut the Power Unit completely down, place the transmission in
park, and set the parking brake before you or anyone else attempts to
connect or disconnect the Loader.
Never crawl under a raised implement supported solely by the Power Unit
boom. Release of the control lever or mechanical failure will result in the
Implement falling and possible injury or death. Always securely block up
the Implement before crawling underneath to perform repairs and
service.
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the implement. Place the Loader on the ground or securely supported
on blocks or stands, disengage the auxiliary hydraulics and turn off
engine. Push and pull the control levers several times to relieve pressure
prior to starting any maintenance or repair work.
SAFETY
SAFETY
WARNING!
WARNING!
DANGER!
DANGER!
SAFETY HAZARD SIGNAL WORDS
THIS SAFETY SYMBOL MEANS
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS
INVOLVED!
There are three levels of hazard intensity identified by
signal words DANGER, WARNING and CAUTION. The
level of hazard intensity is identified by the following
definitions.
DANGER
- Immediate hazards which will result in severe
injury or death.
WARNING
- Hazards or unsafe practices which could result
in minor personal injury or death.
CAUTION
- Hazards or unsafe practices which could result
in minor personal injury or property damage.
!
WARNING
CAUTION
F-3778-12-04 Safety Section 1-7

© 2004 Alamo Group Inc.
SAFETY
SAFETY
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INSIDE
8
6
4
5
3
8
2
3
5
6
13
13
1
9
9
L
C
LEFT SIDE OF LOADER
RIGHT SIDE OF LOADER
MANUAL CANISTER
LEFT SIDE
LEFT MID
MOUNTING
BRACKET
7
10 12
11
F-3778-12-04 Safety Section 1-8

© 2004 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
1 49695 1 LOGO Rhino, Left
2 51447 1 LOGO Rhino, Right
3 48434 2 DANGER Loader Safety
4 46776 1 WARNING Loader Safety
5 51902 2 WARNING Loader Removal/Reinstallation Safety
6 49703 2 MODEL 7214
7 48858 1 DANGER Electric Shock
8 35674-5 2 STRIPE White, 54"
9 48322 2 DANGER Support Loader
10 47730 1 WARNING Handling Bales/Do Not Carry People
11 48921 1 DANGER Use ROPS, Seatbelt, Rear Ballast
12 46779 1 WARNING Bucket Shift (Suspended Front Axle Only)
13 00776031 1 MANUAL CANISTER Read Operator’s Manual
SAFETY
F-3778-12-04 Safety Section 1-9

© 2004 Alamo Group Inc.
SAFETY
10 - - 47730
11 - - 48921
SAFETY
47730
Do not handle round bales or large
objects unless loader is equipped
with proper attachments.
Operate loader only with approved
hydraulic valves.
Failure to comply may result in
serious injury and/or death.
Failure to comply may result
in serious injury or death.
Do not lift or carry anybody in
loader or work from bucker or any
other attachment.
Handle raised loads with caution.
Carry loads low.
WARNING
WARNING
48921
DANGER
Failure to comply may result in
serious injury or death.
Use ROPS and seatbelt at
all times.
Add recommended rear
ballast.
Operate tractor at low speeds.
WARNING
TO AVOID INJURY
DURING REMOVAL
OR REINSTALLATION
OF LOADER
Read and
understand
instructions in
operator’s manual
Failure to follow above
instructions can cause
serious injury.
Make sure detached loader
is parked on hard, level
ground.
Always have a bucket
mounted to loader when it
is removed from tractor.
Do not permit bystanders
within 10 feet of loader.
Do not remove bucket or
repair loader if it is not
mounted on tractor.
Failure to comply could
cause loader to collapse.
51902
48434
DANGER
Do not walk or work under a
raised loader.
Lower loader to ground
when parked.
Failure to comply may result
in serious injury and/or death.
3 - - 48434
Keep bucket and boom away
from overhead electric lines.
Failure to comply will result in
serious injury or death.
48858
DANGER
7 - - 48858
5 - - 51902
WARNING
LOADER SAFETY
Know all operation,
warning and safety
instructions in the
operator’s manual
before operating the loader.
(Replacement manuals are
available from your dealer.)
Failure to follow any of
the instructions above
can cause serious injury
to the operator or other
persons in are.
Operate loader only from
operator’s seat.
Carry bucket low during
transport for better visibility
and to avoid overturns.
Use wheel ballast and / or
rear weight for stability as
recommended in the
operator’s manual.
When parking or servicing
unit, lower the bucket to the
ground, stop engine, and
set the parking brake to
avoid tractor movement.
46776
4 - - 46776
NOTE:
Safety decal locations are shown on
page 1-8. Replace decal if damaged or illegible.
Replacement decals are available from your
dealer.
48322
TO SUPPORT
LOADER ARMS
Raise loader, place
loader support onto
left cylinder rod and pin.
Slowly lower loader until
support takes the load.
TO REMOVE SUPPORT
Raise loader, remove pin, and
support, then store.
DANGER
Loader support must be
installed prior to working
under raised loader. Failure
to comply may result in
serious injury or death.
9 - - 48322
WARNING
When the loader is mounted to
a tractor with SuperSteer
™
,
the bucket will shift in
the opposite direction
from which the
front wheels are turned.
Maximum shift will be approximately
8 inches and most noticeable when the
tractor is stationary.
Failure to heed this warning can result
in serious injury to the operator or
other persons.
46779
12 - - 46779
F-3778-12-04 Safety Section 1-10

© 2004 Alamo Group Inc.
SAFETY
®
1 - - 49695
6 - - 49703 8 - - 35674-5
SAFETY
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INSIDE
13 - - 00776031
®
2 - - 51447
F-3778-12-04 Safety Section 1-11

© 2004 Alamo Group Inc.
SAFETY
FEDERAL LAWS AND REGULATIONS
This section is intended to explain in broad terms the concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful
working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer-
(1) shall furnish to each of his employees employment and a place of employment which are free
from recognized hazards that are causing or are likely to cause death or serious physical harm to
his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules,
regulations and orders issued pursuant to this Act which are applicable to his own actions and
conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter,
the employer shall instruct every employee in the safe operation and servicing of all equipment
with which the employee is, or will be involved.”
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards
on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee
operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and
provide the necessary support devices to secure the equipment safely while performing repairs and
service.
8. Require that the employee operator stop digging if bystanders or passersby come within 10 yards.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
SAFETY
F-3778-12-04 Safety Section 1-12

© 2004 Alamo Group Inc.
INTRODUCTION
SECTION
Introduction Section 2-1

© 2004 Alamo Group Inc.
This manual provides operation, maintenance, assembly and parts identification for your new loader.
Your loader has been designed to give many years of satisfactory service. Successful operation and long life of the
loader depends on proper maintenance and operation. Please read this manual carefully and follow all instructions.
Correct assembly, operation and maintenance will save you much time and expense. Also follow instructions included
with loader mounting and hydraulic kits to insure that loader is installed correctly to tractor.
NOTE: This safety alert symbol identifies important safety messages in this manual.
Observe and follow all safety messages to prevent personal injury.
Reference to left-hand and right-hand used in this manual refers to position of operator when seated in the operating
position of loader.
If at any time you have a service problem with your loader or need new parts, contact your local dealer.
Your dealer will need your loader model number and serial number to give you prompt efficient service.
Parts orders must give complete description, correct part number, total amount required, model number,
all necessary serial numbers, method of shipment and shipping address.
INTRODUCTION
INTRODUCTION
INTRODUCTION
F-3778-12-04 Introduction Section 2-2

© 2004 Alamo Group Inc.
7214 SPECIFICATIONS
Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are given for a loader
equipped with 96" H.D. material bucket, quick attach device and 4-bar linkage, operated with an average tractor hydraulic
system of 25 GPM with engine operating at 2300 RPM, and control valve relief setting of 2750 PSI.
INTRODUCTION
INTRODUCTION
Break-away Capacity
At Pivot Point . .... .... .... .... .... .... ....9260 #
800mm Forward of Pivot Point. .... .... .... .... ....8540 #
Lift capacity at Full Height
At Pivot Point . .... .... .... .... .... .... ....5840 #
800mm Forward of Pivot Point. .... .... .... .... ....5140 #
Raising Time . .... .... .... .... .... .... .... ....6.6 sec.
Lowering Time .... .... .... .... .... .... .... ....4.6 sec.
Attachment Dumping Time... .... .... .... .... .... ....3.0 sec.
Attachment Rollback Time ... .... .... .... .... .... ....2.9 sec.
Weight w/ Average Mounting Kit, Hose Kit, and 96" HD Material Bucket . ....3603 #
Lift Cylinder:
Stroke .... .... .... .... .... .... .... ....28.88 in.
Piston Diameter .... .... .... .... .... .... ....3.50 in.
Rod Diameter . .... .... .... .... .... .... ....1.75 in.
Bucket Cylinder:
Stroke .... .... .... .... .... .... .... ....16.00 in.
Piston Diameter .... .... .... .... .... .... ....3.50 in.
Rod Diameter . .... .... .... .... .... .... ....1.75 in.
(A) Maximum Lift Height at Pivot Pin . . .... .... .... .... ....169in.
(B) Maximum Height Under Bucket... .... .... .... .... ....159 in.
(C) Clearance with Bucket Dumped .. .... .... .... .... ....133 in.
(D) Reach at Maximum Height . .... .... .... .... .... ....44 in.
(E) Maximum Dump Angle ... .... .... .... .... .... ....71°
(F) Reach with Attachment on ground . .... .... .... .... ....103 in.
(G) Attachment Rollback Angle .... .... .... .... .... ....39°
(H) Digging Depth .... .... .... .... .... .... ....4 in.
(J) Overall Height in Carry Position .. .... .... .... .... ....89 in.
(Manufacturers estimated specifications and design subject to change without notice.)
A
B
C
D
E
F
G
H
J
F-3778-12-04 Introduction Section 2-3

© 2004 Alamo Group Inc.
ASSEMBLY
SECTION
Assembly Section 3-1

© 2004 Alamo Group Inc.
DISMOUNTING LOADER
WARNING:
To avoid injury during
installation or removal of loader, do not allow
bystanders within 10 feet of loader and
bucket or optional attachment.
WARNING:
Always have a heavy
attachment, such as a bucket, mounted to
loader when it is removed from tractor. Pallet
fork, bale spear, or similar attachments are
too light to safely counterbalance loader
boom arms when loader is dismounted from
tractor.
1. Locate tractor and loader on firm level ground.
2. With bucket raised above ground, tilt down
approximately 30 degrees from level.
3. Lower boom by retracting lift cylinders to lift tractor
front end (tires can be off ground).
4. Stop engine. Allow tractor front end to lower by
relaxing ONLY lift cylinders with control lever. This will
remove pressure on hitch pins (see Figure C).
NOTE:
Do not relax bucket cylinders.
5. Set parking brake. Rotate parking stands from
storage position to operation position by removing
linch pins and hitch pins. Reinstall hitch pin and linch
pin when parking stands are in operation position (see
Figure B).
CAUTION:
Keep clear of dropping parking
stands. Dropping parking stands could cause
injury.
6. Remove linch pins and 1-1/2" hitch pins from loader
upright. Remove tarp strap securing loader hoses
from tractor handrail.
7. Start tractor engine and release brakes. Retract
bucket cylinders to allow parking stands to contact
ground.
WARNING:
It is important not to put excessive
weight on parking stands by retracting lift
cylinders. Damage may result.
8. Extend lift cylinders 10" to 12" to rotate top of loader
uprights forward, out of mid mounting brackets,
allowing tractor to be pushed rearward. Retract
bucket cylinders until lower loader upright pins clear
mount pin saddles and front tires and/or fenders (see
Figure D).
9. Move tractor rearward approximately 6", taking care
not to stretch hydraulic hoses.
10.Stop tractor engine and set parking brake. Relax lift
cylinders and bucket cylinders by moving each control
lever in both directions. Disconnect hydraulic hoses at
mid mounting couplers on right side of loader. Install
plastic dust plugs and caps on couplers.
11.Start tractor engine and release brakes. Slowly back
tractor out of and away from loader.
ASSEMBLY
DISMOUNTING LOADER AND MOUNTING LOADER TO TRACTOR
ASSEMBLY
STORAGE
POSITION OPERATION
POSITION
Remove linch
pin and hitch pin
to fold down
parking stand
Secure parking
stand down
with hitch pin
and linch pin
F-3778-12-04 Assembly Section 3-2
Figure A
Figure B
mount vertical
stop surface
Right Side View
loader
upright
pin
1"
mount pin
saddle
Linch Pin
Hitch Pin
Figure C
Figure D
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