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Komatsu PC200LC-7L Manual

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CEAM008602
Operation&Maintenance
Manual
PC200LC
-7L
PC220LC
-7L
SERIAL NUMBERS PC200LC-7L A86001 and up
PC220LC-7L A86001and up
ENGINE
6D102E-2
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
March 2016
California
Proposition 65 Warning
This machine may contain mercury in two areas:
a.) The display monitor contains mercury if it has a mercury
label attached.
b.) Optional HID bulbs contain mercury (if the machine is so
equipped).
There is no risk of exposure unless the bulbs are broken.
However, the monitor and/or lamps must be reused, recycled
or properly disposed of in accordance with Local, State and
Federal Laws at the end of their useful lives.
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CEKQ000600 -Komatsu America International Company 12/99
EMISSION CONTROL WARRANTY
EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)
1. Products Warranted
Komatsu America International Company, Komatsu Mining Systems Inc. and Komatsu Utility Corporation (collectively “Komatsu”) produce and/or
market products under brand names of Komatsu, Dresser, Dressta, Haulpak and Galion. This emissions warranty applies to new engines bearing the
Komatsu name installed in these products and used in Canada in machines designed for industrial off-highway use. This warranty applies only to
these engines produced on or after January 1, 2000. This warranty will be administered by Komatsu distribution in Canada.
2. Coverage
Komatsu warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform, at the
time of sale by Komatsu, with all U.S. Federal emission regulations applicable at the time of manufacture and that it is free from defects in
workmanship or material which would cause it not to meet these regulations within five years or 3,000 hours of operation, whichever occurs first, as
measured from the date of delivery of the engine to the ultimate purchaser.
3. Limitations
Failures, other than those resulting from defects in materials or workmanship, are not covered by this warranty. Komatsu is not responsible for
failures or damage resulting from what Komatsu determines to be abuse or neglect, including, but not limited to: operation without adequate coolant
or lubricants; over fueling; over speeding; lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up,run-in
or shutdown practices; unauthorized modifications of the engine. Komatsu is also not responsible for failures caused by incorrect fuel or by water,
dirt or other contaminants in the fuel. Komatsu is not responsible for non-engine repairs, “downtime” expense, related damage, fines, all business
costs or other losses resulting from a warrantable failure.
KOMATSU IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This warranty, together with the express commercial warranties, are the sole warranties of Komatsu. THERE ARE NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS
ÉNONCÉ DE GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS (APPLICABLE AU CANADA SEULEMENT):
1. Produits garantis:
Komatsu America International Company, Komatsu Mining Systems Inc. et Komatsu Utility Corporation (collectivement Komatsu) produisentet/oufontla
mise en marché de produits portant les noms de marque Komatsu, Dresser, Dressta, Haulpak et Galion. Cette garantie sur les émissions s’applique à tous les
nouveaux moteurs portant le nom Komatsu, installés dans ces produits et utilisés auCanada dans des machines conçues pour utilisation industrielle non-
routière. Cette garantie s’applique seulement sur les moteurs produits à partir du 1er Janvier 2000. Cette garantie sera administrée par la distribution de
Komatsu au Canada.
2. Couverture:
Komatsu garantit à l’acheteur ultime et chaque acheteur subséquent que le moteur est conçu, construit et équipé en toute conformité, au moment de la vente
par Komatsu, avec toutes les Réglementations fédérales américaines sur les émissions applicables aumoment de la fabrication et qu’il est exempt de défauts
de construction ou de matériaux qui auraient pour effet de contrevenir à ces réglementations en dedans de 5 ans ou 3000 heures d’opération, mesuré à partir
de la date de livraison du moteur au client ultime.
3. Limitations:
Les bris, autres que ceux résultant de défauts de matériaux ou de construction, ne sont pas couverts par cette Garantie. Komatsu n’est pas responsable pour
bris ou dommages résultant de ce que Komatsu détermine comme étant de l’abus ou négligence, incluant mais ne se limitant pas à: l’opération sans
lubrifiants ou agent refroidissants adéquats; la suralimentation d’essence; la survitesse; le manque d’entretien des systèmes de lubrification, de
refroidissement ou d’entrée; de pratiques non-propices d’entreposage, de mise en marche, de réchauffement, de conditionnement ou d’arrêt; les
modifications non-autorisées du moteur. De plus, Komatsu n’est pas responsable de bris causés par de l’essence inadéquate ou de l’eau, des saletés ouautres
contaminants dans l’essence. Komatsu n’est pas responsable des réparations non-reliées au moteur, des dépenses encourues suite aux temps d’arrêts, des
dommages relatifs, amendes, et de tout autre coût d’affaires ou autres pertes résultant d’un bris couvert par la garantie.
KOMATSU N’EST PAS RESPONSABLE DES INCIDENTS OU DOMMAGES CONSÉQUENTS.
Cette garantie, ainsi que les garanties expresses commerciales, sont les seules garanties de Komatsu. IL N’Y A AUCUNE AUTRE
GARANTIE, EXPRESSE OU SOUS-ENTENDUE, MARCHANDABLE OU PROPICE A UNE UTILISATION PARTICULIÈRE.
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INFORMATION IMPORTANTE SUR LE MOTEUR
CE MOTEUR EST CONFORME AUX NORMES AMÉRICAINES DEL’EPA (ANNÉE DU
MODÈLE) ET DE LA CALIFORNIE POUR LES MOTEURS LARGES NON-ROUTIERS A IGNI-
TION PAR COMPRESSION. CE MOTEUR EST CERTIFIÉ POUR OPERATION À ESSENCE
DIÉSEL.
AVERTISSEMENT
DES BLESSURES PEUVENT RÉSULTER ET LA GARANTIE
S’ANNULER SI LES RPM DU TAUX D’ESSENCE OU L’ALTITUDE
EXCÈDENT LES VALEURS MAXIMALES PUBLIÉES POUR CE
MODÈLE ET SON APPLICATION.
IMPORTANT ENGINE INFORMATION
THIS ENGINE CONFORMSTO YYYY MODEL YEARU.S. EPA REGULATION AND THE CALIFORNIA
REGULATIONS LARGE NON ROAD COMPRESSION IGNITION ENGINES. THIS ENGINE IS CERTI-
FIED TO OPERATE ON DIESEL FUEL.
MODÈLE DU MOTEUR WARNING
INJURY MAY RESULT AND WARRANTY IS VOIDED IF FUEL RATE RPM OR ALTITUDES EXCEED
PUBLISHED MAXIMUM VALUES FOR THIS MODEL AND APPLICATION.
NO. SÉRIE
FAMILLE DU MOTEUR ENGINE MODEL SERIAL NO. DÉPLACEMENT
SYSTÈME DE
CONTROLE DES
ÉMISSIONS D’ÉCHAPPEMENT
ENGINE FAMILY DISPLACEMENT LITERS
EXHAUST EMISSION
CONTROL SYSTEM FIRING ORDER 1 - 5 - 3 - 6 - 2 - 4 LITRES
CHARGE DE SORTIE ADV. ADV. LOAD OUTPUT
Kw ( HP) RPM SÉQUENCE DE MISE À FEU
PORTÉE DE VALVE À FROID
(mm)
VALVE LASH
COLD (mm) IN. EX. FUEL RATE
AT ADV. mm3/STROKE mm3/BATTEMENT
TAUX D’ESSENCE ÀADV.
VITESSE STATIQUE IDLE SPEED RPM FAMILY EMISSION LIMIT
INITIAL INJECTION
TIMING DEG. BTDC DATE OF MANUFACTURE LIMITE D’ÉMISSION DE
LA FAMILLE
RÉGLAGE DE L’ALLUMAGE -
INJECTION INITIALE _____________________________________________ KOMATSU LTD.
MADE IN JAPAN DATE
DE FABRICATION
DEG. BTDC KOMATSU LTÉE
FABRIQUÉ AU JAPON
ENGINE DATAPLATE - ENGLISH / FRENCH
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0-1
INTRODUCTION 0
PC200/220LC-7L
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INTRODUCTION
0-2 PC200/220LC-7L
FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and effectively. These precautions must
be followed at all times while operating or performing maintenance. Most accidents are caused by the failure to follow funda-
mental safety rules. Accidents can be prevented by knowing beforehand conditions that may cause a danger when operating
and maintaining this machine.
Storage location for the Operation and Maintenance Manual:
Storage box on the left side of the operator's seat.
Operators and maintenance personnel must always do as follows before beginning work or maintenance.
●Always be sure to read and understand this manual thoroughly.
●Read the safety messages given in this manual and the safety labels affixed to the machine thor-
oughly and be sure that you understand them completely.
Keep this manual in the storage location for the Operation and Maintenance Manual given below, and have
all personnel read it periodically.
If this manual has been lost or has become dirty and cannot be read, request a replacement manual imme-
diately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to
the new owners together with the machine.
Komatsu delivers machines that comply with all applicable regulations and standards of the country to
which it has been shipped. If this machine has been purchased in another country or purchased from
someone in another country, it may lack certain safety devices and specifications that are necessary for
use in your country. If there is any question about whether your product complies with the applicable stan-
dards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the
machine.
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INTRODUCTION
PC200/220LC-7L 0-3
SAFETY INFORMATION
To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the machine to
give situations involving potential dangers and ways of avoiding such situations.
SIGNAL WORDS
Different signal words are used to express the potential level of the danger in this manual and on machine labels. The follow-
ing signal words are used to describe a potentially hazardous situation that may lead to personal injury or damage.
Indicates an imminently hazardous situation which, if not avoided, will result in death or seri-
ous injury. This signal word is to be limited to most extreme situations.
Indicates a potentially hazardous situation which, if not avoided, could result in death or seri-
ous injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or mod-
erate injury. It may also be used to alert against unsafe practices.
Example of safety message using signal word
OTHER SIGNAL WORDS
In addition to the above, the following signal words are used to indicate precautions that should be followed to protect the
machine or to give useful information.
Notice
This word is used for precautions that must be taken to avoid actions which could shorten the life of
the machine.
Remark
This gives information that is useful to know.
Komatsu cannot predict every circumstance that might involve a potential danger in operation and maintenance. Therefore, the
safety messages in this manual and on the machine may not include all possible safety precautions. If any procedures or
actions not specifically recommended or allowed in this manual are used, it is your responsibility to take the necessary steps to
ensure safety.
In no event should you engage in prohibited uses or actions described in this manual.
The explanations, values, and illustrations in this manual were prepared based on the latest information available at that time.
Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this man-
ual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regard-
ing information in this manual.
To avoid hitting unlocked operation levers, lower equipment to ground and move SAFETY LOCK LEVER
(located near seat) to LOCK position before getting up from the operator's seat.
Sudden and unwanted machine movement can cause serious injury or death.
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INTRODUCTION
0-4 PC200/220LC-7L
INTRODUCTION
This Komatsu HYDRAULIC EXCAVATOR is designed to be used mainly for the following work:
●Digging
●Leveling
●Ditching
●Loading
●Demolition
See “RECOMMENDED APPLICATIONS” on page 2-113.
DIRECTIONS OF MACHINE
In this manual, the terms front, rear, left, and right refer to the travel direction as seen from the operator's cab when the opera-
tor's cab is facing the front and the sprocket is at the rear of the machine.
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INTRODUCTION
PC200/220LC-7L 0-5
PRODUCT INFORMATION
When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items.
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
On the bottom right of the operator's cab
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
On the top of the No.1 cylinder head cover (The EPA auxiliary nameplate is on the top of the No. 5 cylinder head cover.)
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INTRODUCTION
0-6 PC200/220LC-7L
SERVICE METER LOCATION
On top of the machine monitor.
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Distributor Name
Address
Service Personnel
Phone/Fax
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