Termodinamik Pellet Stove Hybrid 22 kW Setup guide

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PELLET STOVE HYBRID
INSTALLATION AND USAGE MANUAL
(22 kW)
HEATING SYSTEMS

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FOREWORD
Dear Customer;
First of all, thank you for choosing our product. We hope you will get
complete satisfaction from Hot Air Blow Pellet Stove.
We would like you to use your device with maximum efficiency,
therefore please read this instruction book carefully before you start
using the product and save it to refer to in the future.
This manual will help you to operate your device safely and efficiently.
For this reason you should pay attention to these:
•Please read this instruction book carefully before you install and
operate the product.
•Follow the instructions and the rules on safe usage.
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Foreword....................................................................................................................................2
Contents.....................................................................................................................................3
Pellet and Pellet Stove................................................................................................................4
Warnings....................................................................................................................................6
Pellet Stove and Technical Specifications..................................................................................8
Fuel .........................................................................................................................................11
Fuel Loading………………………………………...................................................................................12
Assembly Instructions ............................................................................................................13
Flue Connection......................................................................................................................16
Pellet Stove Operating Instructions........................................................................................17
Electronic Control Panel.........................................................................................................18
User Menu.............................................................................................................................20
Electric Connection................................................................................................................31
Cleaning and Maintenance...................................................................................................32
Problems,Reasons and Solutions.........................................................................................40
HEATING SYSTEMS
CONTENTS

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HEATING SYSTEMS
PELLET AND PELLET STOVE
Pellets are small particles typically created by compressing an original material.Pellets are made from
dried and densified sawdust,shavings or wood powder.Pelletisation is currently the most economic
and saving way to convert biomass into a fuel with high energy density and consistent quality.
Wood pellets are providing numerous benefits for individual,public and private players using this
unique fuel in heating appliances and large scale boilers.Pellets benefits are :
➢The pellet contains about 7-12% moisture. The calorie is higher than the firewood because of
humidity is low.
➢It is a sustainable and renewable resource.
➢It has the cleanest combustion system among the solid fuel systems and the ash ratio after
combustion is 0,2%.
➢Transport and storage of pellet are relatively easy compared to other fuels.
➢Thanks to its homogenous structure, the thermal stability ensures that the system is
continuously operative when it is approached and reduces the emission values of the exhaust
gas.
➢Due to the fact that it is a source of fuel, the C (carbon) load to nature is almost "0".
➢Due to the fact that it is totally indigenous production, energy dependency is reduced and it
has a price structure which is not dependent on exchange.
Comparisons of pellet fuel with other fuels are given in the following table:
SPECIFICATIONS
PELLET
COAL
WOOD
Thermal Value
(kcal/kg)
> 4.200
5.000 - 7.000
3.500 –5.000
Amount of ash (%)
< 2
15 –25
20 –45
Moisture (%)
< 10
20 –40
10 –30
CO₂Emission
0.5
1.78
1.66
Efficiency of Device
%93
%75
%80

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The general working principle of hot air blowing pellet stoves that allows individual ambient
heating is as follows: The pellet stove has a fuel reservoir called a bunker, which holds about
15 kg of pellets. The pellets are automatically transported to the combustion chamber by an
auger and start to burn together in contact with the fire. The fuel supply system is
commanded by the measured values of the heat output, which can be monitored in an
external cell. The combustion air is delivered to the combustion chamber directly by means
of an exhaust fan, at a rate that ensures maximum efficiency by providing an excellent air /
fuel mixture.
In light of this information, we have been working as THERMODYNAMIC HEATING SYSTEMS,
a pioneer in the domestic heating sector since 1992. As a result of our research efforts, hot
air blowing and water based fully automatic pellet stoves have been driven to the market to
provide the best service for you. Hot-blowing and water-based thermodynamic pellet boilers
with pellet fuel that a renewable and sustainable environment friendly, successfully passed
all tests we performed in our laboratory environment and achieved value of efficiency up to
93%.
The fully automatic control panel on the pellet stove in your hand is programmed according
to the power of your stove; fuel waiting and feed times, chimney suction fan speed, center
temperature blower fan speed is adjusted according to the need to maximize comfort
conditions.
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WARNINGS
DANGER !
This symbol warns you against the risk of error.
NOTE !
This symbol warns you about the risk of material loss and
environmental pollution.
The first run of the product must be done by a THERMODYNAMIC authorized service
and the warranty period of the product will start after the first start of the device.
After the product is first introduced, the authorized service will tell you in detail the
information on how to use the product.
This guide is intended to inform you of our valuable users and to ensure that the
product can be used in a healthy manner and that the necessary interventions can be
performed if necessary. Your users should read this manual carefully and use the
product in accordance with the instructions. Failure to read this manual; users,
building residents and tertiary residents. Misuse will result in the out of warranty.
When you reach the pellet stove, first check visually. During the delivery of the product if
you detect damages that have occured during transportation of product, you must notify
the damage to the shipping company in order to correct the damage and keep a record
of the damage or do not take delivery of the product. If you receive the product while it
is damaged, you will accept it.
Maintenance and cleaning must be carried out by the user or the authorized service as
specified in the user manual and instructions.Failure to perform timely maintenance can
result in product failure, shortened life span, increased fuel consumption, and a number of
failures that can lead to out of warranty.
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Quality pellet fuel should be preferred in order to provide heat efficiency and
extend the life of the device. Absolutely moist or wet pellets, sawdust, wood,
coal etc. fuels should not be used.
THERMODYNAMICS can not be held responsible for accidents that may occur if
the user manual of product is not read or using the spare parts that supply
from except for our factory ,and interfere to pellet stove except for authorized
service.
The product should be used by the trained personnel or used by the person
who get information from trained personnel about the use of the product.
When the product is in operation , door of product should never be opened,
always be sure that the covers are completely closed.
The pellet should not be loaded manually from the front door of the stove.
Smoke and flame during front loading can cause damage to our users and
people around them.
When interfering with the product, it is absolutely necessary to disconnect the
device. When the intervention to the product is completed, the plug must be
reinserted and the electronic control panel must be checked to see if it is open.
The product is out of warranty when there is a malfunction due to power
failure or voltage irregularity. In order to avoid such failures, we recommend
that you take regulatory measures related to the installation and use
uninterruptible power supply (UPS) against power cuts.
There should be absolutely no foreign object in your fuel. Foreign objects may
cause the fuel supply unit to become stuck. Defects resulting from foreign
objects that may come from your fuel are not covered by the warranty.
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PELLET STOVE AND TECHNICAL SPECIFICATIONS
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MODEL
Pellet Stove Hybrid
22 kW
Type
Hybrid
Capacity (kW)
22
Weight (kg)
Capacity of Fuel Tank (kg)
20
Average Pellet Consumption
Per Hour (kg)
Efficiency (%)
93
Length (A) (mm)
1120
Width (B) (mm)
630
Depth (C) (mm)
600
Diameter of Flue (D) (mm)
80
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HEATING SYSTEMS
SMOKE OUTLET
FUEL TANK
COMBUSTION CHAMBER
REDUCTOR INLET
FRESH AIR INTAKE
FLUE GAS OUTLET
IGNITER
CONTROL PANEL
DOOR

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FUEL
At THERMODYNAMIC Pellet Stoves ;
➢6 mm diameter
➢Length of 5 mm-30 mm
➢Made of peeled wood bark
➢Humidity of %10-12
➢No chemicals and additives were used in its manufacture
➢Applicable of "DIN-PLUS Norm" or "Ö-Norm M 7135" pellets should be used.
The fuel you use in your stove should not contain sulfur in wet and high places. Sulfur and moisture can
create sulfuric acid, causing to pierce the body of the stove.
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FUEL LOADING
When lighting your stove for the first time , or any time you have run out of pellets,you will need to fill the
hopper.Pellets are fed from the hopper to the burn pot by an auger. A high torque motor that is capable of
doing serious harm to fingers drives the auger and for this reason in THERMODYNAMIC pellet stoves a
protective grille inside the hopper is placed.
Do not let the pellet accumulate on the bottom of the chamber !
Do not leave the remaining pellets on the stove, the pellets may catch fire !
Do not fill the chamber excessively !
Unburned pellets in the grill should be cleaned to ensure better combustion !

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➢Installation of the product should be done by authorized persons.
➢Safety distance must be strictly observed when installing the pellet stove. The
distance from the rear wall must be at least 20 cm, and side walls must be at least 30
cm. The flame monitoring lid should be 140 cm away from the windscreen radiation
area and products such as combustible material, plastic or furniture should be kept
away.
➢Before installing the pellet stove, it is necessary to determine whether the carrying
capacity of the foundation for the pellet stoves. Appropriate precautions should be
taken in case of insufficient carrying capacity. If the ground on which the furnace is to
be installed is combustible or heat sensitive, place the product on the floor
protection plate.
➢Care must be taken to ensure that the ventilation conditions for the product are
appropriate.
➢Pellet stoves should not be operated with existing multiple chimney systems. There
should also be no places such as an extractor head, skylight, ventilation.
➢The chimney can be dispensed directly at short distances according to the location of
the pellet stove, or can be applied to the existing pit short distances.
➢The pellet stoves should not be installed in places such as bathrooms, coals, pantry
etc. since they are designed according to the interior and give heat to the
surroundings.
➢The service will be provided by the service for proper operation of the moving parts
during installation. Moving parts work in enclosed enclosures. When you open the
covers or covers, you should never approach the limbs to the moving parts,
otherwise you may be damaged.THERMODYNAMICS will not accept any liability for
improper interference during operation of moving parts if the end result is damaged.
ASSEMBLY INSTRUCTIONS
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HEATING SYSTEMS
ASSEMBLY OF PELLET STOVE

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HEATING SYSTEMS

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FLUE CONNECTION
•The chimney connection must be made by an authorized expert.
•Hazardous gases may emerge during combustion of the fuel. For this reason, the
connection of the chimney connection must be ensured.
•Chimney connections must not pass through the bedroom or the children's room.
•The diameter of the chimney must be the same as the outlet of the chimney.
•Chimney section should never be narrowed.
•Sharp corners should be avoided at the chimney connections and at least pipe and
elbow should be used.
•The chimney connection pipe should be connected to the bass with a rising slope of
3-4 °.
•The horizontal distance of the device should be at most 1 meter.
•Chimney connections must not pass through places where flammable and explosive
materials are present.
•The chimney connection pipe should be kept away from the fixtures to be deformed
by heat. If there is a need to install the chimney connection in such a way that human
and domestic animals can reach and be damaged from heat, absolutely thermal
insulation should be done.
•The chimney must be raised two meters above the roof top.
•The chimney should be removed at least 1 meter above the neighboring buildings.
The bottom of the chimney should be the soot cleaning door, this should be so that it
does not get air from the bottom when it is closed, and it should also prevent it from
going out in the same atmosphere.
HEATING SYSTEMS
2 Meter
Max. 1 Meter
Pellet
Stoves
3-4 0 Slope

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PELLET STOVE OPERATING INSTRUCTIONS
•Put on the stick of the pellet stove and open the key. When the stove is opened for
the first time, it makes CHECK-UP and goes to OFF position.
Do not perform any operation until OFF is displayed on the screen !
•After loading the fuel, press and hold the ON-OFF button for 3 seconds to
operate the stove.The stove starts to work. Stove in order; CHECK UP-
IGNITION-STABILIZATION-RUN MODE. (Press and hold for 3 seconds, the
stove starts to work automatically in the above order.)
If the stove does not come out, empty the pellet in the grate, otherwise the grate will
overflow. If it is not for the second time, call the service.
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ELECTRONIC CONTROL PANNEL
BUTTONS
BUTTON
BUTTON FUNCTION
P1
Exit Menu / Submenu
P2
Ignition and Extinguishing (Push for 3 seconds.)
Reset Errors (Push for 3 seconds.)
Activation chrono
P3
Enter in User Menu 1 / Submenu
Enter in User Menu 2 / ( Push for 3 seconds.)
Save data
P4
Enter in Visualizations Menu (Increase)
P5
Enter in Visualizations Menu, Decrease
HEATING SYSTEMS
Power of Heating Fan
Absolute Temperature
Set Temperature
Combustion Fan
Clock
Timer
Warnings

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ALARMS
Reset the panel to fix the error. If the error continues, call the service.
WARNINGS
FUNCTION
WARNINGS
FUNCTION
External Chrono reached
Local Room Thermostat Reached
Lack of pellet
Remote Room Thermostat Reached
Direction of Air Flow
INSTRUCTIONS
SYSTEM STATE
CODE
Error Safety High Voltage 1: signalled also with the system
Off
Block
Er01
Error Safety High Voltage 2: signalled only if the
Combustion Fan is On
Block
Er02
Extinguishing for exhaust under temperature
Block
Er03
Extinguishing for exhaust over temperature
Block
Er05
Encoder fan error: no Encoder signal
Block
Er07
Encoder fan error: Combustion Fan regulation failed
Block
Er08
Failed ignition
Block
Er12
Lack of voltage supply
Block
Er15
Run out of pellet
Block
Er18
Open door error
Block
Er44
Service error. It notifies that the planned hours of
functioning is reached. It is necessary to call for service.
Block
SERVICE
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Press the SET key on the panel to access the user menu. The following menus will appear on
the screen.
Use the up and down keys to switch between menus.
Use the SET key to enter and record the desired menu.
Use the ESC key to exit.
Use the ON-OFF button to switch on / off the panel and pellet stove.
USER MENU