Travis Industries Flex-95 User manual

OWNER'S MANUAL
PREPARATION, INSTALLATION, OPERATION AND MAINTENANCE
KEEP THIS MANUAL
November, 1992
¥ Residential Freestanding Stove
¥ Masonry Fireplace Insert
Model Flex-95
(E.P.A. Phase II Approved)
Tested to U.L. 127, U.L. 1482, U.L. 907 Standards by:
Warnock Hersey Professional Services, LTD
Manufactured by:
10850 117th Place N.E. Kirkland, WA 98033

Page 2
SAFETY PRECAUTIONS
¥ VIEWING DOOR MUST BE CLOSED AND
LATCHED DURING OPERATION.
¥ THE APPLIANCE IS DESIGNED AND
APPROVED FOR BURNING OF WOOD ONLY.
THE BURNING OF ANY TYPE FUEL OTHER
THAN WOOD WILL VOID ALL WARRANTIES
AND SAFETY LISTING OF THE APPLIANCE.
DO NOT ATTEMPT TO BURN ANY OTHER
FUEL THAN SPECIFIED IN THIS MANUAL.
¥ THIS APPLIANCE MUST BE PROPERLY
INSTALLED IN ORDER TO PREVENT THE
POSSIBILITY OF A HOUSE FIRE. FOR YOUR
SAFETY THE INSTALLATION
INSTRUCTIONS MUST BE STRICTLY
ADHERED TO. DO NOT USE MAKESHIFT
METHODS OR COMPROMISE IN
INSTALLATION.
¥ THE FLUE SYSTEM SHOULD BE CHECKED
TWICE A YEAR MINIMUM FOR ANY BUILD-
UP OF SOOT OR CREOSOTE.
¥ CONTACT YOUR LOCAL BUILDING
OFFICIALS TO OBTAIN A PERMIT AND
INFORMATION ON ANY INSTALLATION
RESTRICTIONS OR INSPECTION
REQUIREMENTS IN YOUR AREA. ALSO,
NOTIFY YOUR INSURANCE COMPANY THAT
YOU ARE INSTALLING YOUR WARNOCK
HERSEY LISTED STOVE OR INSERT.
¥ GASOLINE OR OTHER FLAMMABLE LIQUIDS
MUST NEVER BE USED TO START THE FIRE
OR "FRESHEN-UP" THE FIRE. DO NOT
STORE OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS IN THE VICINITY OF
THIS APPLIANCE.
¥ THIS APPLIANCE MUST BE CONNECTED TO
A LISTED HIGH TEMPERATURE
RESIDENTIAL TYPE CHIMNEY OR AN
APPROVED MASONRY CHIMNEY WITH A
STANDARD CLAY, TILE, OR STAINLESS
STEEL LINER.
¥ NEVER BLOCK FREE AIRFLOW THROUGH
OPEN VENTS.
¥ ASHES MUST BE DISPOSED OF IN A METAL
CONTAINER WITH A TIGHT FITTING LID, AND
PLACED ON A NON-COMBUSTIBLE
SURFACE BEFORE FINAL DISPOSAL.
¥ NEVER TRY TO REPAIR OR REPLACE ANY
PART OF THE APPLIANCE UNLESS
INSTRUCTIONS ARE GIVEN IN THIS
MANUAL. ALL OTHER WORK SHOULD BE
DONE BY A TRAINED TECHNICIAN.
¥ DO NOT MAKE ANY CHANGES OR
MODIFICATIONS TO THE APPLIANCE OR AN
EXISTING MASONRY FIREPLACE OR
CHIMNEY TO INSTALL THIS APPLIANCE.
¥ WAIT UNTIL THE APPLIANCE HAS COOLED
BEFORE CARRYING OUT MAINTENANCE
PROCEDURES.
¥ TRAVIS INDUSTRIES, INC. GRANTS NO
WARRANTY, IMPLIED OR STATED, FOR THE
INSTALLATION OR MAINTENANCE OF YOUR
APPLIANCE, AND ASSUMES NO
RESPONSIBILITY FOR ANY
CONSEQUENTIAL DAMAGE(S).
¥ ALWAYS FOLLOW THE INSTRUCTIONS IN
THE OWNER'S MANUAL.
¥ KEEP THIS MANUAL FOR LATER USE.
¥ DO NOT INSTALL IN A SLEEPING ROOM
WHEN INSTALLING IN A MOBILE HOME.
¥ DO NOT CONNECT THIS APPLIANCE TO
ANY CHIMNEY SERVING ANOTHER
APPLIANCE.
¥ KEEP FURNITURE, DRAPES, CURTAINS,
WOOD, PAPER AND OTHER
COMBUSTIBLES A MINIMUM OF 36" AWAY
FROM THE APPLIANCE.

Page 3
TABLE OF CONTENTS Page
IMPORTANT INFORMATION
INTRODUCTION......................................................................................................................................1
SAFETY PRECAUTIONS...........................................................................................................................2
FEATURES AND SPECIFICATIONS ............................................................................................................4
CHIMNEY INFORMATION & REGULATIONS .................................................................................................5
The 3-Foot, 2-Foot, 10-Foot Rule ..........................................................................................................5
Factory-Built Chimneys ......................................................................................................................6
Determining the Distance Between the Chimney and Combustibles..............................................................6
Masonry Chimneys............................................................................................................................7
FREESTANDING INSTALLATION
FREESTANDING OPTIONAL EQUIPMENT ...................................................................................................8
PREPARATION FOR INSTALLATION ..........................................................................................................12
FREESTANDING INSTALLATION - SPECIFICATIONS ....................................................................................13
FREESTANDING INSTALLATION ...............................................................................................................15
Standard Ceiling Installation................................................................................................................15
Cathedral Ceiling Installation ...............................................................................................................16
Horizontal Installation Into Factory-Built Chimney....................................................................................17
Hearth Stove Installation Using a Positive Connection..............................................................................18
Hearth Stove Installation Using a Direct Connection.................................................................................20
Hearth Stove Installation Using a Horizontal Connection ...........................................................................22
INSERT INSTALLATION
INSERT OPTIONAL EQUIPMENT ...............................................................................................................24
PREPARATION FOR INSTALLATION ..........................................................................................................31
FIREPLACE INSERT - SPECIFICATIONS .....................................................................................................32
MASONRY FIREPLACE INSERT INSTALLATION ...........................................................................................34
Installation Using a Direct Connection ...................................................................................................34
Installation Using a Positive Connection ................................................................................................36
Installation Using a Face Seal Connection..............................................................................................38
INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE ...................................................................................39
OPERATING YOUR APPLIANCE
OPERATING YOUR APPLIANCE................................................................................................................41
Location and Use of Controls...............................................................................................................41
Burning Procedure.............................................................................................................................42
Maintaining Catalytic Light-Off.............................................................................................................43
Burning Your Appliance Efficiently........................................................................................................44
Daily Use of Your Appliance.................................................................................................................44
Wood ..............................................................................................................................................45
Seasoning Wood...............................................................................................................................46
Storing Wood....................................................................................................................................48
CARE AND MAINTENANCE
CARE AND MAINTENANCE .......................................................................................................................51
Maintenance Schedule.......................................................................................................................51
Maintenance Instructions ...................................................................................................................51
BEFORE CALLING FOR SERVICE
BEFORE CALLING FOR SERVICE ..............................................................................................................55
REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS
Replacement Parts............................................................................................................................56
Removal Instructions.........................................................................................................................56
5-YEAR WARRANTY ................................................................................................................................63
SAFETY LABEL ......................................................................................................................................64

Page 4
FEATURES AND SPECIFICATIONS
* EPA Phase II Approved
* Firebox Capacity of 2.9 cu. ft.
* 1/4 and 5/16" Steel Plate Construction
* Long Burn time - Up to 12 Hours
* Heavy Duty Firebrick Lining
* Conveniently Located Single Push-Pull
Combustion Air Control
* 22" Log Length Capacity
CONVENIENT
HIGH HEAT OUTPUT
VERSATILE
CLOSE CLEARANCES
DURABLE
Heating Capacity
Freestanding Stove or Extended Insert................................1,500 to 2,500 sq. ft.
Flush Insert or Bay Window Insert .........................................1,200 to 2,100 sq. ft.
Maximum B.T.U.'s/hr ......................................................................74,000 (Cord Wood)
Overall Efficiency ............................................................................78.1 % (Oregon Method)
Emissions grams/hr........................................................................4.1 (EPA Method)
Maximum Burning Time (Hours)..................................................12
Flue Opening Diameter ................................................................8 in.
Height from floor to top of stove on:
Steel Legs..................................................................................29 3/4 in.
Brass Legs .................................................................................31 1/4 in.
Cast Legs ...................................................................................31 1/4 in.
Pedestal......................................................................................35 in.
Overall Width ...................................................................................29 7/8 in.
Overall Depth...................................................................................23 3/4 in. (Not Including Ashlip)
Weight...............................................................................................516 lbs. (On Pedestal)
Fuel....................................................................................................Solid Wood Only
Emissions, Efficiency, Heating Capacity and Burn Times may vary depending on actual
home floor plan, type of fuel used, and moisture content of wood. Emissions and
efficiency numbers are those that have been certified by the U.S. E.P.A. and the Oregon
Department of Environmental Quality.

Page 5
CHIMNEY INFORMATION & REGULATIONS
Whether you install your wood heating appliance with a factory-built chimney or masonry chimney, there
are certain rules that must be followed. The following guidelines for chimney installation are included in
this manual to augment the information supplied with either the manufacturer's information for factory-built
chimneys or to insure that your present masonry chimney is suitable for this wood heating appliance. Do
not use makeshift methods or compromise in installation of any chimney equipment.
The 3-Foot, 2-Foot, 10-Foot Rule
The 3-foot, 2-foot, 10-foot rule states that all chimneys (factory-built or masonry) must be:
1. At least 3 feet higher than the highest part of the roof opening through which it passes;
2. And at least 2 feet higher than any part of the roof within 10 feet, measured horizontally. A chimney
must meet requirement #1 and requirement #2. This rule, required by all building codes, applies to
both factory-built and masonry chimneys.
Minimum Chimney Height on a Sloped Roof
2' Minimum
10' 3' Minimum
Ridge
Minimum Chimney Height on a Flat Roof
42"
24"
18"
Less
Than 10'
36"
6"
10' or Greater
Wall or
Parapet
"A" "B"
These minimum chimney heights are required by building codes for safety purposes, to allow time for
sparks exiting a chimney to cool before they land on the roof. In some problematic situations, additional
chimney height above the specified minimums may be necessary to reduce wind-induced down drafting
and back puffing, or to increase draft, thereby improving appliance operating characteristics.

Page 6
CHIMNEY INFORMATION & REGULATIONS (Cont.)
Factory-Built Chimneys
Depending on the manufacturer and where the chimney is to be installed, special supports, roof
assemblies, radiation shields, or locking bands may be supplied as a part of the chimney system. The
manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and
where each of these components must be used.
There are three standard installations with factory-built chimneys. Each type of installation should use
flashing and an adjustable storm collar at the roof line to prevent water from entering the house.
Manufacturers require that chimneys extending beyond a certain height above the roof (frequently above
5 feet) must also be braced.
A chimney cap keeps out rain, birds and other animals, and may reduce down drafts. Spark arresters,
wire mesh devices designed to catch sparks and burning particles emitted with the smoke, may be
included with factory-built chimney caps. These spark arresters may become encrusted with creosote,
blocking the proper flow of flue gases out of the chimney. When burning wood, it is recommended that the
spark arrester be cleaned regularly, or removed entirely unless individual conditions or local codes
require their use.
Determining the Distance Between the Chimney and Combustibles
The chimney must be kept a minimum distance of 2" away from combustibles (e.g., drywall, wood framing,
etc.). The distance between the outside surface of a chimney and combustibles is measured horizontally,
at right angles to the chimney. The pitch of the platform (e.g., the roof) must be considered in calculating
the size of the hole that is cut.
Calculating the Cut-Out on a Slanted Roof
Combustible Roof
Factory-Built Chimney with
Required 2" Clearance
Length of Cut-Out in Roof
2" Min.
c
a
b
90û
Width of Cut-Out in roof
= 4" + chimney width
Length of Cut-Out in Roof
= "c" times 2 + chimney width
Width of
Cut-Out in Roof

Page 7
CHIMNEY INFORMATION & REGULATIONS (Cont.)
Determining the Distance Between the Chimney and Combustibles (Continued)
Installers may find it convenient to create hole cut-out templates for pitches common to their area rather
than performing the calculations or using a trial "cut and measure" system for each installation.
Carefully read the specifications, as minimum clearances other than 2 inches are sometimes required by
the manufacturer. Maintain a minimum clearance of 2" or what the manufacturer requires, whichever is
greater.
Masonry Chimneys
If you are going to use an existing masonry chimney for your wood heating appliance make sure the
chimney is inspected and found in good and safe condition. If the existing chimney is not in good
condition repairs should be made before installation.
WARNING:
Do not connect this unit to a chimney flue serving another appliance.
Do not use makeshift compromises in the installation.

Page 8
FREESTANDING OPTIONAL EQUIPMENT
Your Lopi Flex-95 appliance comes completely assembled. The optional items available for the
freestanding method of installation are listed below and require assembly. THE TOP KIT IS
MANDATORY FOR FREESTANDING INSTALLATIONS.
1. Top Kit (Includes the top panel and a flue extender)
2. Pedestal
3. Leg Kit, Steel
4. Leg Kit, Brass
5. Leg Kit, Cast
6. Blower, Front
7. Outside Air (Available with Pedestal or Outside Air Boot and Legs)
1. Top Kit
The top kit is mandatory for freestanding installations and contains both a top panel and flue extender.
The directions below detail the installation of this kit.
1. Unscrew the damper rod where it connects near the flue and
remove it from the stove (see the illustration to the right).
Next, remove the damper rod guide located in the center of
the damper rod by unscrewing the two screws that hold it in
place with a 5/16" nutdriver.
2. Included with the flue extender is a roll of self-adhesive glass
tape. Attach this tape along the top of the stove around the
perimeter of the flue (see the illustration below). This tape
acts as a gasket between the flue extender and the stove.
3. Place the flue extender over the flue so it is centered over the
opening and the hole for the bypass damper rod is facing
forwards. The flue extender is held in place with three bolts
and tabs that attach to a threaded shaft on the inside the flue
extender. With the flue extender centered over the flue,
place a bolt with a tab inserted over it, into the threaded shaft
from below so the tab extends outwards from the flue
opening (see
Unscrew the
damper rod
here.
Remove the
damper rod
guide with
a 5/16"
nutdriver.
the illustration below). Tighten the bolt until the tab contacts the stove. Do not fully
tighten this bolt at this point. Repeat for the remaining two bolts and tabs.
Top of Stove
Place the
glass tape
on top of
the stove
around the
perimeter
of the flue.
The bolt
goes
through the
threaded
shaft from
the bottom.
Threaded shaft on
the flue extender.
Flue extender
Inside of flue
4. Re-attach the damper rod that was removed in step one by inserting it through the hole in the front
and flue extender and screwing it into the rod it was removed from.
5. Attach the top panel to the stove by placing it over the flue extender and carefully pushing it down until
it is secure. See the above right illustration. Before tightening the bolts that hold the flue extender in
place, make sure the flue extender is aligned properly and that the damper bypass goes in and out
freely.

Page 9
FREESTANDING OPTIONAL EQUIPMENT (Continued)
2. Pedestal Assembly:
Open the box marked Pedestal and
remove the pedestal and the two
attachment bolts and washers (3/8"
diameter - 16 x 3/4" hex. head bolts).
Included with the pedestal kit is a
rodent screen and a roll of insulation.
These items are used for an outside air
connection. Refer to the isntructions
included with the kit if installing the
outside air option.
Optional Air Intake Port
Attach the pedestal
to the stove here
Lift the stove onto the pedestal. Line up the threaded bolt holes in the bottom of the stove with the two
holes in the tabs that stick out of the side of the pedestal. Using an open-end or socket wrench, fasten the
pedestal to the stove with the supplied bolts and washers.
3. Steel Leg Kit Assembly:
Open the box marked Steel Leg Kit and remove the four 6 1/2" high black steel legs, complete with
rubber-tipped leveling bolts, the four attachment bolts (3/8" diameter - 16 x 3/4" hex. head bolts) and the
washers.
Raise the stove on some pieces of lumber to a height of about 7". Line up the hole in the top of the leg
with the threaded bolt hole in each corner of the stove bottom. Using a 9/16" open end or socket wrench,
fasten the leg to the stove with the supplied attachment bolts and washers, making sure the legs are flush
with the corners of the stove.
Attach Bolt (with
washer) to Stove
From Below
To level the stove, first make sure the leveling bolts with the rubber ends (some models come with steel
bolts -- the same directions apply) are screwed into position and backed off just enough to penetrate
below the steel portion of the leg. Unscrew each leveling bolt just enough so each leveling bolt is an
equal distance from the floor. You may wish to use a piece of wood or other spacer to measure this
distance. Next, lower the stove onto the ground and check for a level position. If slight adjustments need
to be made, make sure to first raise the stove before turning the leveling bolts or moving the stove. The
rubber tips of the leveling bolts will tear if they are adjusted or slid while weight is applied to them.
4. & 5. Brass and Cast Legs Assembly:
Open the box marked Brass (or Cast) Leg Kit and remove the four 7 7/8" high legs, complete with rubber-
tipped leveling bolts, the four attachment bolts (3/8" diameter - 16 x 3/4" hex. head bolts) and the washers.
Use the same directions listed above for the steel legs
assembly. The one difference is that the brass (or cast) legs
are taller, and the stove should be lifted approximately 8 1/2"
above the floor before attachment. Attach Bolt (with
washer) to Stove
From Below

Page 10
FREESTANDING OPTIONAL EQUIPMENT (Continued)
6. Blower, Front
The front blower is
designed to
improve the natural
convection of the
stove by pushing air
through the
convection
chamber of the
stove and causing
the heated air to
exit through the
vents along the top
of the stove. It also
has a thermodisk
which turns the
blower on and off
automatically.
Refer to the
illustration to the
right while following
the directions to
attach the blower.
1. Remove the two
screws below
the ashlip with
a 3/8" nutdriver.
The front
blower fits
underneath
the ashlip.
Use a 3/8" nutdriver to attach
the two screws that hold the
front blower to the appliance.
Plug the
blower into
a 110 volt
grounded
outlet.
2. Place the blower under the ashlip and align the two slots in the back mounting bar with the two holes
in the face of the appliance.
3. Insert one of the screws in each hole. Pull the blower assembly up as far as it will go to eliminate any
space between the blower and ashlip.
4. Tighten both screws securely. Insert the plug into a grounded outlet.
FRONT BLOWER OPERATION
The blower controls are located on the switch box
that is connected by a cord to the blower. There
are two rocker switches that determine the speed
and mode (automatic or manual) of the blower.
The two speeds are RUN (slower) and STARTUP
(faster). The two modes are AUTO (the
thermodisk controls the switch and the
temperature of the firebox will determine when the
blower starts or stops) and MAN (manual Ð the
blower will run on the speed setting selected).
The blower should be switched "OFF" for
approximately 30 minutes after each reload of the
stove. This is to allow the stove to reach
operating temperature.
Speed Control Rocker Switch
(If OFF is selected, the blower
will always be off, even if on
automatic)
Mode Rocker Switch (If OFF
is selected, the blower will
always be off, no matter what
the speed setting is at)
RUN OFF STARTUP
AUTO OFF MAN

Page 11
FREESTANDING OPTIONAL EQUIPMENT (Continued)
7. Outside Air (Available with Pedestal or Outside Air Boot and Legs)
The outside air option allows the stove to use outside air for combustion instead of room air. This is a
requirement for mobile home installations. Both the outside air boot and pedestal (with outside air
installed) work in the same fashion. Instead of having the air enter through the air intake under the ashlip,
the outside air option re-routes the air intake so the air is drawn from outside. This section will address
the special installation factors that must be considered when installing this model of stove with outside air.
THE SPECIFIC INSTRUCTIONS FOR INSTALLING THE OUTSIDE AIR BOOT AND
PEDESTAL WITH OUTSIDE AIR ARE INCLUDED WITH THOSE KITS AND MUST BE READ
PRIOR TO INSTALLING THE STOVE.
The most important factor that must be
considered when installing outside air with
your stove is placement. Make detailed
plans to determine the precise location for
your stove. When installing the outside air
option there are two placement
considerations that must be addressed
simultaneously. They are:
1. Does the stove line up with the flue in the
right location, avoiding structural
members of the roof?
2. Does the hole that is cut in the floor and
hearth for the outside air avoid all
structural members of the floor?
These two questions must be considered in
determining the final location for the stove.
To determine the size, shape, and location of
the hole in the hearth and floor, refer to the
directions included with the outside air boot
or pedestal. To determine the size and
location of the hole in the roof, refer to the
directions included with the chimney being
used and the location of the flue collar in the
section "FREESTANDING INSTALLATION -
SPECIFICATIONS"
See the illustration to the right.
Hole for
Outside
Air
Stove placement
should be made
so the chimney
avoids interference
with structural
members in roof.
Stove placement
should be made
so the hole cut in
the floor and
hearth avoids
interference with
structural
members in floor.
Remove the forward
knockout for the
outside air connection.
After the precise location of the stove is
determined, the outside air boot or
pedestal with outside air should be
installed prior to installing the stove.
Follow the directions included with the
outside air boot or pedestal. Make sure
to remove the correct knock-out for the
outside air option. See the illustration to
the left.

Page 12
PREPARATION FOR INSTALLATION - FREESTANDING
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
PREPARATION:
1. Remove all tape and packaging.
2. Remove the wood shipping frame from around and under the appliance.
3. Check that no parts have become loose and the appliance has not been damaged during shipping.
4. Remove the hardware pack from the appliance.
5. READ THE OWNER'S MANUAL BEFORE PROCEEDING.
* Appliance should be located such that no doors, drapes, furniture or other combustibles can be placed
closer or swing closer than the minimum stated clearances.
* The appliance must be installed in a level, secure position.
TOP KIT:
When installing this unit as a freestanding stove, it must be installed with the top kit. The top kit installation
is outlined in the optional equipment section of this section.
REQUIRED FLOOR PROTECTION:
Minimum size 41 7/8"W x 45 3/4"L of non-
combustible material with a minimum thickness of 26
gauge floor protection must extend under the
appliance.
Front - 16"
Sides - 6"
Back - 6"
CHIMNEY LENGTHS: Maximum Minimum
Vertical 33 Feet 15 Feet
FACTORY BUILT CHIMNEYS & CONNECTORS:
If you are going to use a factory built chimney it should be 8" in
diameter and a type suitable for use with solid fuels. Follow the
manufacturer's installation instructions packaged within the chimney
appliance.
Wall, ceiling, or roof penetrations can be made only with U.L. listed
chimney components. NOTE: Your interior single wall chimney
connector or double wall chimney connector must not pass through
an attic, roof space, closet or similar unsealed space, floor, ceiling,
wall or partition of combustible construction.
All sections of interior chimney connector should be securely
fastened together by at least three sheet metal screws. The crimped
end must be installed downwards (see drawing to right).
When lifting the appliance, you may choose to remove the interior
components to make it lighter. Refer to the section "REPLACEMENT
PARTS AND REMOVAL INSTRUCTIONS" for the proper sequence of
removal and replacement of internal components.
Top
8"

Page 13
FREESTANDING INSTALLATION - SPECIFICATIONS
REQUIRED FLOOR PROTECTION:
FRONT: 16"
SIDE: 6"
BACK: 6"
}
}
6 "
From
Faceplate
6 "
16"
CLEARANCE TO COMBUSTIBLES:
Backwall
Sidewall
A
B
E
D
Cornerwall
C
F
Cornerwall
F
C
Single Wall Connector
A. Sidewall to unit ............................
B. Backwall to unit............................
C. Cornerwall to unit ........................
D. Connector to sidewall.................
E. Connector to backwall................
F. Connector to cornerwall.............
Reduced Clearance *
A. Sidewall to unit ............................
B. Backwall to unit............................
C. Cornerwall to unit ........................
D. Connector to sidewall.................
E. Connector to backwall................
F. Connector to cornerwall.............
* Components required for alcove,
mobile home, and reduced clearance
installations are one of the following
listed double wall connectors and
chimney systems.
¥ DURAVENT model DVL with DURA-PLUS chimney
¥ AMERI-TEC model DCC with model HS chimney
¥ SECURITY model DP with SECURITY model
ASHT or S2100 chimney
¥ METAL-FAB model DW with model TG chimney
¥ Standard Masonry Chimney with any one of the
above listed connectors
Inches
20
18
14
31
20 1/2
25
20
12
10
31
14 1/2
21

Page 14
FREESTANDING INSTALLATION - SPECIFICATIONS (Cont.)
TOP VIEW
Edge of
Faceplate
29 7/8"
6 3/4"
23 3/4"
4 3/4"
14 15/16"
26"
SIDE VIEW
See
Chart
Below
Overall Height With:
Steel Legs..................................................................................29 3/4"
Brass Legs .................................................................................31 1/4"
Cast Legs ...................................................................................31 1/4"
Pedestal......................................................................................35"

Page 15
FREESTANDING INSTALLATION
Standard Ceiling Installation
When installing a freestanding stove into a residence with a standard ceiling, certain precautions should
be taken to insure a safe installation. The directions below illustrate one way to install your freestanding
stove into a standard ceiling with a factory-built chimney. There are several other alternative methods.
Check with your dealer or installer for information on other options available to you.
IT IS RECOMMENDED THAT NO CEILING
SUPPORT MEMBER BE CUT FOR CHIMNEY
AND SUPPORT BOX INSTALLATION. IF IT IS
NECESSARY TO CUT THEM, THE MEMBERS
MUST BE MADE STRUCTURALLY SOUND.
1. Make sure the factory built chimney satisfies
all of the rules in the section titled
"CHIMNEY INFORMATION &
REGULATIONS".
2. Follow all of the regulations and guidelines
specified in the sections titled
"FREESTANDING INSTALLATION -
SPECIFICATIONS" and "PREPARATION
FOR INSTALLATION - FREESTANDING".
3. Carefully place the stove on top of the floor
protection and join the chimney connector to
the stove. When determining the placement
of the stove, make sure to take into
consideration the necessary clearances to
combustibles and the placement of the
chimney.
NOTE: When the chimney connector extends to a
standard ceiling, as shown to the right, a support
package and sometimes a chimney connector
adapter are installed at the ceiling.
Working from the attic or roof, sufficient sections of
factory-built chimney (available in different
lengths) are installed to go through the space
above the ceiling, then through and above the
roof to the correct height above the roof line. The
chimney sections should be stacked and locked
securely as specified by the manufacturer. A
minimum clearance of 2 inches is typically
required between the outside surface of the
factory-built chimney and any combustibles or
insulation; the air space around the chimney
never must be filled with insulation or any other
material.
Chimney Connector
Minimum Air Space
in Accordance with
Chimney Listing
Attic Radiation Shield Insulation
Chimney Sections
Chimney Cap
Storm Collar
Roof Flashing
Roof Radiation Shield
(Required by some
manufacturers)
Min.
16"
Min. 20 1/2" for
Single Wall, 14
1/2" for Reduced
Clearance
Connector
Min. 18" for
Single Wall, 12"
for Reduced
Clearance
Connector
IMPORTANT: Make sure to follow all guidelines provided by the manufacturer of the chimney for safety
in installation.

Page 16
FREESTANDING INSTALLATION (Cont.)
Cathedral Ceiling Installation
When installing a freestanding stove into a residence with a cathedral ceiling, certain precautions should
be taken to insure a safe installation. The directions below illustrate one way to install your freestanding
stove into a cathedral ceiling with a factory-built chimney. There are several other alternative methods.
Check with your dealer or installer for information on other options available to you.
IT IS RECOMMENDED THAT NO CEILING
SUPPORT MEMBER BE CUT FOR CHIMNEY
AND SUPPORT BOX INSTALLATION. IF IT IS
NECESSARY TO CUT THEM, THE MEMBERS
MUST BE MADE STRUCTURALLY SOUND.
1. Make sure the factory-built chimney
satisfies all of the rules in the section titled
"CHIMNEY INFORMATION &
REGULATIONS".
2. Follow all of the regulations and guidelines
specified in the sections titled
"FREESTANDING INSTALLATION -
SPECIFICATIONS" and "PREPARATION
FOR INSTALLATION - FREESTANDING".
3. Carefully place the stove on top of the floor
protection and join the chimney connector
to the stove. When determining the
placement of the stove, make sure to take
into consideration the necessary
clearances to combustibles and the
placement of the chimney.
NOTE: In rooms with cathedral
ceilings, the roof and ceiling are
combined . For this type of installation,
manufacturers of factory-built chimneys
provide a special cathedral ceiling roof
support kit with instructions that should
be followed.
Chimney Connector
Minimum Air Space
in Accordance with
Chimney Listing
Chimney Cap
Storm Collar
Roof Flashing
Roof Radiation Shield
(Required by some
manufacturers)
Finishing Collar
Cathedral-Style
Chimney
Support
Factory-Built
Chimney
Min.
16"
Min. 20 1/2" for
Single Wall, 14
1/2" for Reduced
Clearance
Connector
Min. 18" for
Single Wall, 12"
for Reduced
Clearance
Connector
IMPORTANT: Because of the slope of the cathedral ceiling, care should be taken to extend the chimney
sufficiently far into the room so that the chimney connector will meet the minimum clearances requirement
from the sloped combustible ceiling. The greater the pitch of the ceiling, the further into the room the
chimney section must extend. Use the concepts from "CHIMNEY INFORMATION & REGULATIONS" to
accurately measure the appropriate distance from a sloping ceiling.
IMPORTANT: Make sure to follow all guidelines provided by the manufacturer of the chimney for safety
in installation.

Page 17
FREESTANDING INSTALLATION (Cont.)
Horizontal Installation Into Factory-Built Chimney
When installing a freestanding stove into a residence with horizontal connection to a factory-built
chimney, certain precautions should be taken to insure a safe installation. The directions below illustrate
one way to install your freestanding stove with a horizontal installation into a factory-built chimney. This
requires the use of an insulated tee, a wall support, wall closure plate, wall bands, roof flashing, storm
collar and chimney cap. There are several other alternative methods. Check with your dealer or installer
for information on other options available to you.
1. Make sure the factory-built
chimney satisfies all of the rules in
the section titled "CHIMNEY
INFORMATION & REGULATIONS".
2. Follow all of the regulations and
guidelines specified in the sections
titled "FREESTANDING
INSTALLATION - SPECIFICATIONS"
and "PREPARATION FOR
INSTALLATION - FREESTANDING".
3. Carefully place the stove on top of
the floor protection and join the
chimney connector to the stove.
When determining the placement
of the stove, make sure to take into
consideration the necessary
clearances to combustibles and
the placement of the chimney.
NOTE: An exterior chimney is subject to
cold outdoor temperatures, leading to
greater heat loss, creosote
accumulation, and moisture
condensation in the chimney. To reduce
this possibility, the chimney may be
enclosed in a chase. Specified
minimum clearances from combustibles
must be maintained. If the chase is
insulated, the insulated walls should be
sheathed with dry-wall or covered with
wire mesh to keep the insulation in
place. If the chase is to go through an
eaves area, a firestop must be used to
prevent air flow between the chase and
the attic. This is to isolate the chase/attic
area from fire and to prevent attic
insulation from falling into the chase
enclosure.
IMPORTANT: Make sure to follow all
guidelines provided by the manufacturer
of the chimney for safety in installation.
Chimney Connector
Minimum Air Space
in Accordance with
Chimney Listing
Chimney Sections
Chimney Cap
Storm Collar
Roof Flashing
Roof Radiation Shield
(Required by some
manufacturers)
Min.
16"
Wall
Support
Wall Band
Insulated Tee
Factory-Built
Metal
Chimney
Chase
(Optional)
18" Min.
Min. 20 1/2" for
Single Wall, 14
1/2" for Reduced
Clearance
Connector
Min. 18" for
Single Wall,
12" for
Reduced
Clearance
Connector

Page 18
FREESTANDING INSTALLATION (Cont.)
Hearth Stove Installation Using a Positive Connection
When installing a freestanding stove into a masonry fireplace that is using a positive connection, certain
precautions should be taken to insure a safe installation. The advantages of this type of connection are
excellent chimney draft and ease of cleaning. A block-off plate is not needed for this type of installation
because the positive connection provides sufficient draft. If one is used, it need not be airtight. The
directions below illustrate one way to install your freestanding stove into a positive connection factory-built
chimney. There are several other alternative methods. Check with your dealer or installer for information
on other options available to you.
1. Install the positive connection (reline) through the masonry chimney according to the manufacturer's
instructions for installation and support. Make sure to follow all of the manufacturer's safety
precautions during assembly. Inspect the masonry chimney and make sure the chimney is in good
and safe condition. If the existing chimney is not in good condition, repairs should be made before
installation. Make sure the masonry fireplace and positive connection conform to all of the rules
outlined in the section titled "CHIMNEY INFORMATION & REGULATIONS".
2. If a block-off plate is desired (optional), follow the directions for making a block-off plate in the section
titled "INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE".
3. Follow all of the clearance regulations for placement of your stove specified in the sections titled
"FREESTANDING INSTALLATION - SPECIFICATIONS" and "PREPARATION FOR INSTALLATION -
FREESTANDING ".
4. If you are using a block-off plate, slide the pipe into the plate up through the damper. If you are not
using a block-off plate, make sure the last segment of the positive connection will reach the stove
once it is in place.
5. You may now place your stove into position so that it lines up with the chimney connector.
6. With the connector in place, you now have completed the positive connection for your insert. It is a
good idea to check your connection by trying to rock the chimney connector back and forth. If it feels
snug, a good connection is established. If you can feel some play when you rock it back in forth,
make sure that the stove is properly aligned and that the connector fits tight into the flue collar on the
top of the stove.
7. Check the diagram on the following page. Make sure all of the items listed are complete.
Follow these directions in reverse order for periodic inspection and cleaning.
WARNING: Do not connect this unit to a chimney flue serving another appliance.
Do not use makeshift compromises in the installation.
IMPORTANT: Make sure to follow all guidelines provided by the manufacturer of the chimney for safety
in installation.

Page 19
FREESTANDING INSTALLATION (Cont.)
Hearth Stove with Positive Connection (Continued)
Block-off Plate or
Damper Adapter
(Optional)
Remove Damper or
Wire it Open
Airtight Insulated
Clean-Out
Stainless Steel
Chimney Liner System
Follow Liner
Manufacturer's
Instructions on
Installation and
Support
Min.
16" Floor Protection
18" Min.
Combustible Mantle
Follow the directions on the previous page for installation.

Page 20
FREESTANDING INSTALLATION (Cont.)
Hearth Stove Installation Using a Direct Connection
Using the direct connection between your hearth stove and masonry chimney allows you to use your
existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate
to insure that your chimney will draw the smoke out of the appliance. The directions below illustrate one
way to install your freestanding stove into a direct connection. There are several other alternative
methods. Check with your dealer or installer for information on other options available to you.
1. Inspect the masonry chimney and follow all the rules outlined in the section titled "CHIMNEY
INFORMATION & REGULATIONS". Make sure the chimney is inspected and found in good and safe
condition. If the existing chimney is not in good condition, repairs should be made before installation.
2. Follow the directions for making a block-off plate in the section titled "INSTALLATION OF A
FIREPLACE BLOCK-OFF PLATE".
3. Follow all of the clearance regulations for placement of your stove specified in the sections titled
"FREESTANDING INSTALLATION - SPECIFICATIONS" and "PREPARATION FOR INSTALLATION -
FREESTANDING ".
4. Once the plate is in position, slide the pipe into the plate up through the damper. It must extend up to
the flue liner or at least one foot past the block-off plate.
5. You may now position the hearth stove and connector pipe so that it can be easily joined with the pipe
coming from the flue opening.
6. With the connector in place, you have now completed the direct connection for your insert. It is a good
idea to check your connection by trying to rock the chimney connector back and forth. If it feels snug,
a good connection is established. If you can feel some play when you rock it back in forth, make sure
that the stove is properly aligned and that the connector fits tight into the flue collar on the top of the
stove.
7. Take a look at the figure on the following page. Make sure all of the items listed are complete.
Follow these directions in reverse order for periodic inspection and cleaning.
WARNING: Do not connect this unit to a chimney flue serving another appliance.
Do not use makeshift compromises in the installation.