TFT TORNADO Programming manual

TASK FORCE TIPS, Inc. 2800 E Evans Ave, Valparaiso, IN 46383-6940 USA
800-348-2686 • 219-462-6161 • Fax [phone]
MADE IN USA • www.tft.com
MANUAL: TORNADO
& TORNADO RC MONITOR
Read instruction manual before use. Operation of this device without
understanding the manual and receiving proper training is a misuse of this
equipment. A person who has not read and understood all operating and safety
instructions is not qualified to operate the Tornado or Tornado RC Monitor.
DANGER
Maximum Recommended Flow
is 500 gpm (1900 l/min)
Maximum Recommended Pressure
is 200 psi (14 bar)
TORNADO RC
TM
TORNADO
TM
LIY-300 May 8, 2007 Rev04
©Copyright Task Force Tips, Inc. 2005-2007
INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE
®

3.1 Mechanical and Electrical Specifications .....................3
3.2 Part Identification and Models..............................4
3.3 Inlets and Outlets5
3.4 Overall Dimensions ......................................6
3.5 Electrical Controls .......................................7
3.5.1 Motor Control Board (MCB) Auto Configure
3.5.2 Motor Current Limiting
3.5.3 Motor Soft Stops
3.5.4 Motor Slow/Fast Speed
3.5.5 Communication Protocol
3.5.6 Oscillate and Stow Features
4.1 Structural Requirements for Monitor Mounting .................7
4.2 Quick Connect Inlet Mounting and Travel Ranges ..............8
4.3 Nozzle Installation .......................................9
4.4
4.5
5.1 Panel Mount Monitor Operator Station ......................11
5.1.1 Mounting
5.1.2 Electrical Wiring
5.1.3 Inputs Signal Configuration
5.1.4 Panel Mount Operator Station With At STOW Relay
5.2 Tether Monitor Operator Stations ..........................13
5.3 Wireless Monitor Operator Station ......................14-15
5.4 Joystick Monitor Operator Station .......................15-16
5.4.1 Mounting
5.4.2 Electrical Wiring
5.4.2.1 Wiring to a Communication Interface Box
5.7 Monitor Position Display .................................19
5.7.1 Enclosure Mounting
5.7.2 Electrical Wiring
5.8 Remote AUXILIARY Interface Box.......................19-20
5.8.1 Enclosure Mounting
5.8.2 Electrical Wiring
5.8.3 Configuration
5.10 Electrical RC Monitor Aerial Truck Installation .............20-23
5.10.1 Electronics Enclosure Mounting
5.10.2 Electrical Wiring
5.10.2.1 Ladder Installation Electrical Wiring
5.10.2.2 Platform Installation Electrical Wiring
5.10.3 Electrical Enclosure With At Stow Relay
5.10.3.1 Electric Connections
5.11Electric Nozzle Actuator Wiring ............................23
6.1 Manual Tiller Model.....................................23
6.1.1 Horizontal Rotation and Rotation Lock
6.1.2 Elevation Control and Elevation Rotation Lock
6.1.3 Counter Balancing Nozzle, If Desired
6.2 Electrical Model .....................................23-26
6.2.1 Operator Stations
6.2.1.1 Monitor Mounted
6.2.1.2 Panel Mount
6.2.1.3 Tether
6.2.1.4 Wireless
6.2.1.5 Joystick Operator Station
6.2.1.6 Toggle Switch Operator Station
6.2.2 Master Override Feature
6.2.3 Stow Feature
6.2.3.1 Programming
6.2.3.2 Stow Programming Example
6.2.4 Oscillate Feature
6.2.4.1 Programming
6.2.4.2 Oscillate Program Retain Feature
6.2.5 Operator Station Panels
6.2.6 Override Knobs
6.3 Recommended Stowing Position ..........................26
6.4 Flows and Pressures .................................26-27
6.4.1 Stacked Tips Flow
6.4.2 Tornado Monitor and Stream Straightener
Friction Loss
6.5 Stream Straighteners ...................................27
6.5.1 Stream Straighteners with Stacked Tips
6.5.2 Stream Straighteners with Fog Nozzles
7.1 Lubrication............................................27
7.2 Performance Testing ....................................27
1.0 Meaning of Safety Signal Words..............................3
2.0 Safety ...................................................3
3.0 General Information 3-7
4.0 Installation ..............................................7-9
5.0 Electrical Controls Installation ............................9-23
6.0 Operation .............................................23-27
7.0 Maintenance and Inspection ................................27
9.0 Drawings and Parts List .................................30-35
10.0 Warranty ........................................Back Cover
Pressure Gage Port .....................................9
Drain .................................................9
5.3.1 Mounting Storage Bracket
5.3.2 Installing Radio
5.3.3 Teaching Id Code
5.3.4 Changing Batteries
5.5 Toggle Switch Monitor Operator Station .....................17
5.5.1 Enclosure Mounting
5.5.2 Electrical Wiring
5.6 Communication Interface Box ..........................17-18
5.6.1 Enclosure Mounting
5.6.2 Electrical Wiring
5.6.3 Input Signal Configuration
5.6.4 Communication Interface Box With At Stow Relay
5.9 Connecting Monitor Cable Directly to Protected ...............20
Power Supply
Operator Station
Operator Station
Operator Station
Operator Station
8.0 Troubleshooting .......................................28-29
Table of Contents
2
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Firefighting and Emergency Response are inherently dangerous
activities requiring proper training in their hazards and the use of extreme
caution at all times.
2. It is your responsibility to read and understand any user's instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefighting and /or Emergency Response and in the use, precautions,
and care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the
manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
DANGER
PERSONAL RESPONSIBILITY CODE
Fire and Emergency Manufacturers and Services Association, Inc.
P.O. Box 147, Lynnfield, MA 01940 • www.FEMSA.org
FEMSA

CAUTION The electric Tornado RC may be remotely operated. The electric drives are current limited but may
still produce enough force to cause injury. Keep hands and fingers away from pinch points on the
monitor.
CAUTION
CAUTION
Do not use the manual override knobs while the electric controls are in operation. The electric
drives produce enough torque to cause injury.
Maximum flow and pressure is 500 gpm (1900 l/min) and 200 psi (14 bar). Damage or injury may
result if the monitor is operated beyond these limits.
The stream exiting a monitor is very powerful and capable of causing injury and property damage.
Make sure the monitor is securely attached to the base and pointing in a safe direction before water
to the monitor is turned on. Use care in directing the stream.
Injury can result from an inadequately supported monitor. The monitor mount must be capable of
supporting 400 lbs (180 kg) of nozzle reaction force.
2.0 SAFETY
3.0 GENERAL INFORMATION
WARNING
The operation of this monitor can be dangerous. The following must be observed at all times.
On many vehicle installations, the monitor is the highest point on the apparatus. Be sure there is
sufficient clearance to safely pass under any doors or overhead obstructions. Always check
stowed position of the monitor before moving.
The Tornado monitor is a 2-inch, 500 gpm maximum monitor. It is available in a manually operated model as well as an electric remote
controlled model. The electric remote controlled model is known as the Tornado RC. Further specifications are shown in the following
sections.
3
WARNING
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a
particular hazard. Per ANSI standard Z535.4-1998, the definitions of the three signal words are as follows:
DANGER
CAUTION
WARNING
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
3.1 MECHANICAL AND ELECTRICAL SPECIFICATIONS
Weight 12 lbs 5.5 kg
25 lbs 11.4 kg
Min. Flow Area 8.3 in 24.5 cm
Max Flow 500 gpm 1900 l/min
Max Operating Pressure 200 psi 14 bar
Elevation Travel Range 90° Above to 45° Below Horizontal
Horizontal Travel Range 360° Continuous Manual
370° (185° left and right) Electric
Standard Inlets 2.5”-7.5 NH Female 2.5”-11 BSP Female
2.0”-11 BSP Female 2.5” ANSI 150 Flange
2.5”-8 NPT Female 2.0”-11.5 NPT Female
3.0”-8 NPT Female TFT Code-RLF
(fits Extend-A-Gun RC3)
Standard Outlets 2.5”-7.5 NH Male
2.5”-11 BSP Male
1.5”-9 NH Male
Materials Used ANSI A356.0-T6 Aluminum, Stainless, Nylon
Manual
Electric
22
MECHANICAL SPECIFICATIONS

Nominal operating voltage: 12 or 24 VDC (field changeable)
Motor current: Nominal* Limit
Elevation motor: 6 amps 15 amps
Horizontal rotation motor: 6 amps 10 amps
Nozzle motor: 1 amp 5 amps
*with rated water pressure applied
At rest current: .25 amps
Operating temperature range: -30F to +120F (-34C to +49C)
Environmental Rating: All components designed to meet minimum rating of NEMA 4 (IP65).
Recommended fuse or circuit breaker size: 15 amps @ 12 volts, 7.5 amps @ 24 volts
ELECTRICAL SPECIFICATIONS
4
WIRELESS OPERATOR STATION (YE-RF-##)
3.2 PART IDENTIFICATION AND MODELS
The Tornado and Tornado RC Monitor are shown in figs 3.2Aand 3.2B along with the names of some various parts and controls.
Fig. 3.2A Manual Tornado Monitor Part Identification
HORIZONTAL ROTATION
LOCKING KNOB
TURNING
VANE
OUTLET
TILLER BAR
MODEL AND SERIAL
NUMBER ON LABEL
ELEVATION
LOCKING
KNOB
2-1/2” NH
COUPLING
Fig. 3.2B Tornado RC Monitor Part Identification
QUICK CONNECT INLET
(2-1/2” ANSI 150 FLANGE SHOWN)
POWER AND
COMMUNICATION CORD
2-1/2” NH
COUPLING
ELECTRICAL CONNECTOR
MANUAL OVERRIDE
KNOB FOR
HORIZONTAL
ROTATION
HORIZONTAL ROTATION
TRAVEL STOP
SEE SECTION 4.2
GREASE FITTING FOR
HORIZONTAL ROTATION
GREASE FITTING
FOR ELEVATION
ELEVATION TRAVEL STOP
SEE SECTION 4.2
ELECTRIC NOZZLE
CONNECTION
MANUAL OVERRIDE KNOB
FOR ELEVATION
Handheld Unit Batteries
Transmitting Power
Operating Range
Operating Frequency
Four (AA) Batteries, Lithium Recommended
100mW 50mW
500 ft (152m)
Agency Approvals
FCC.......................OUR9XSTREAM .......OUR24XSTREAM
Industry Canada (IC).........4214A-9XSTREAM ........4214A-12.008
Europe ..........................N/A..................ETSI
YE-RF-900, 900 MHz YE-RF-2400, 2.4 GHz
900 MHz
(902-928 MHz)
2.4GHz
(2.4000-2.4835 GHz)

3.3 INLETS AND OUTLETS
Available inlets and outlets are shown below and should be specified at time of order.
5
Fig 3.3
Inlets and Outlets
2.5” NH
MALE
(Y2320ANJ)
1.5” NH
MALE
(Y2420ANF)
2.5” BSP
MALE
(Y2420ABJ)
INLET COUPLING
2.5 - 7.5 NH
TORNADO RC MODELMANUAL TORNADO (TILLER BAR) MODEL
2.0” BSP
FEMALE
(Y2425A)
2.5” BSP
FEMALE
(Y2405A)
2.5” ANSI 150
(Y2430A)
2.5” NPT
FEMALE
(Y2400A)
2.0” NPT
FEMALE
(Y2420A)
3.0” NPT
FEMALE
(Y2403A)
CODE-RLF
(Y2413A)

3.4 OVERALL DIMENSIONS
6
Electric Tornado RC Monitor Dimensions
Fig 3.4B
Manual Tornado Monitor Dimensions
Fig 3.4A
5.50
(140 mm)
8.25
(210 mm)
360°
CONTINUOUS
18.00
(460 mm)
14.00
(360 mm)
12.40
(315 mm)
90°
45°
See table below for additional height
from Inlet Fitting
MODEL INLET FITTING ADDITIONAL
TYPE HEIGHT
Y2-*1*A 2-1/2” - 7.5 NH FEMALE 0.00"
(no inlet fitting) 0 mm
Y2-*2*A 2-1/2” - 11 BSP FEMALE 2.00"
51 mm
Y2-*3*A 2.0” - 11.5 BSP FEMALE 1.50"
38 mm
Y2-*6*A 2.5” ANSI 150 FLANGE 2.00"
51 mm
Y2-*7*A 2-1/2” - 8 NPT FEMALE 2.00"
51 mm
Y2-*8*A 2.0” - 11.5 NPT FEMALE 1.50”
38 mm
Y2-*9*A 3.0 - 8 NPT FEMALE 2.44”
62 mm
Y2-*L*A TFT CODE-RLF 2.00”
(fits Extend-A-Gun RC3) 51 mm
16.50
(420 mm)
See table below for additional height
from Inlet Fitting
12.40
(315 mm)
90°
45°
8.25
(210 mm)
185° LEFT
185° RIGHT

3.5 ELECTRICAL CONTROLS
The electric Tornado RC monitor is controlled by a very powerful, state-of-the-art electronics system. The key components of the system
are the motor control boards and a communication board. Each motor control board has its own microprocessor and a sophisticated
motor control chip. The communication board also has a microprocessor, which handles the interface to the operator stations. All the
components on these boards are solid state; there are no relays or electro-mechanical devices to wear out over time. The hardware and
software have been designed with several key features:
3.5.1 MOTOR CONTROL BOARD (MCB) AUTO CONFIGURE
Each monitor has three MCBs, one for each motor. The MCB controls motor movement and direction for horizontal rotation, elevation,
and nozzle pattern. In the unlikely event of a MCB failure, the failed board can be removed and one of the other two remaining MCBs can
be moved into that position. This MCB will then auto configure itself to take over the control of that axis, so that the monitor can continue
to be used, with two of the three motors. This is also a helpful benefit when troubleshooting and requires fewer spare parts to be stocked.
3.5.2 MOTOR CURRENT LIMITING
The microprocessor on the MCB continuously monitors the motor current. As the motor reaches an end stop or if there is an obstruction,
the motor current rises very quickly and the motor control chip automatically shuts down the motor in a few milliseconds. This eliminates
the need for any type of external limit switches and the associated wiring. The microprocessor also locks the operator from moving in the
stopped direction again, until the operator first moves in the opposite direction.
3.5.3 MOTOR SOFT STOPS
The horizontal and vertical motors are equipped with feedback encoders, which allow the microprocessor to know the motor position at
all times. The first time a motor reaches an end stop or strikes an obstruction, the microprocessor sets a new soft stop position just
before the end stop. From that point, on when the axis approaches the stop, the MCB automatically slows down the motor until the end
stop is reached. This significantly reduces the wear on the motor, gearbox, and geardrives.
3.5.4 MOTOR SLOW/FAST SPEED
3.5.6 OSCILLATE AND STOW FEATURES
The OSCILLATE feature allows the user to program up to 65 points of continuous movement of the horizontal and vertical axes. The
OSCILLATE pattern can be programmed from any operator station that has the OSC button.
The STOW feature allows the user to move the monitor, with one touch of a button, to a safe position before moving the fire truck. The
monitor will always move to two end stops to verify the correct position. During the programming procedure, the user has the ability to
select which axis moves first. This is helpful to avoid lights, hoses, obstructions, etc. The user can program up to 10 points of movement
to reach the final stow position. The STOW pattern can be programmed from any operator station that has the STOW button. A relay
contact is available for connection to the truck alarm system.
4.0 INSTALLATION
The structure that the Tornado Monitor is mounted to must withstand the
internal pressure of the monitor, as well as shear and bending forces due to
nozzle reaction. Nozzle reaction can be as high as 400 lbs (180 kg) (500
gpm at 200 psi).
For flanged connections, the use of flat flanges without raised faces is
recommended. Use a full-face gasket as defined in SME 16.21 or ISO
7483. Tighten flange bolts in an alternating sequence as shown in figure
4.1. Tighten to 76-80 ft-lb (100-110 Newton-Meters).
4.1 STRUCTURAL REQUIREMENTS FOR MONITOR MOUNTING
Injury can result from an inadequately supported monitor. The monitor mount must be capable of
supporting the nozzle reaction force which can be as high as 400 lbs (180 kg). Flanges and pipe
made from plastic are inadequate for monitor mounting and must not be used. This monitor is not
recommended for portable use.
WARNING
Fig 4.1 Flange Bolt Tightening Sequence
Tighten sequentially
each bolt three times.
1
2
3 4
7
3.5.5 COMMUNICATION PROTOCOL
The communication from the monitor to the operator stations is performed over two wires using RS-485 serial protocol. Multiple
operator stations can be added with only two wires for power and two wires for the RS-485 protocol between each station.
3.5.7 SMART STREAM TECHNOLOGY
This technology, only available with TFT RC nozzles, utilizes a position encoder in the nozzle actuator to give the user greater control on
the stream pattern, especially at FOG position. Nozzles equipped with a FLUSH position are programmed to stop and pause at full FOG
position when moving towards the FLUSH position, preventing unwanted water flow. A second press on the button will cause the nozzle
shaper to continue to move to FLUSH position for removing debris from the nozzle.
When an operator presses one of the buttons, the associated motor starts in low speed mode for accurate control of the water stream.
After approximately ½ second the motor automatically ramps up to high speed, for quickly moving into position. When quickly changing
directions, monitor remains at speed of prior move. If low speed is selected, monitor does not ramp to high speed but remains in low
speed.

4.2 QUICK CONNECT INLET MOUNTING AND TRAVEL RANGES
Figure 3.3 shows the various Inlet Adapters used on the Tornado. These Inlet
Adapters must be oriented upon installation so the Tornado will point in the
desired direction. Figure 4.2A shows examples of Inlet Adaptors and the
location of a “Straight Ahead Reference Mark”. This figure also gives some
information about securing the Tornado to the Inlet Adapter. Travel ranges
relative to the Straight Ahead Reference Mark are shown in Figure 4.2B. Figure
4.2C gives the location of the “Stop Bolts”, which are used to limit the travel.
Fig 4.2A Inlet Adapter and
Straight Ahead Reference Mark
Fig 4.2B Travel Ranges Relative to
Straight Ahead Reference Mark
8
IMPORTANT: Install so Straight Ahead
Reference Mark is facing
the desired direction.
Female Threaded
Inlet Adapter
Straight Ahead
Reference Mark
2-1/2” NH Coupling
on Tornado Inlet
Internal Ear on Tornado RC
engages this slot on the adaptor
to give rotational alignment. Flanged
Inlet Adapter
Fig 4.2C Stop Bolt Use
ELEVATION
TRAVEL
90°
ABOVE
45° ABOVE
45°
BELOW
20° BELOW
Pry out plastic plug and install Stop Bolt to obtain
desired travel limits.
RC model with no stop bolts installed has 185°
left and right travel limits.
Tiller model has continuous 360° horizontal
rotation. Stop Bolts are not used on Tiller model.
90° LEFT
90° RIGHT
185° LEFT
185° RIGHT
HORIZONTAL
TRAVEL
Location of Straight
Ahead Reference Mark
STOP BOLT #Y4145
Install Stop Bolt here
to limit elevation travel
to 45° above and 20°
below on RC model.
Install Stop Bolt here
to limit horizontal travel
to 90° left and 90° right
on RC model.
PLASTIC PLUG
#VM4124
STOP BOLT #Y4145

4.3 NOZZLE INSTALLATION
The nozzle is simply screwed onto the monitor's exit threads.
For nozzles with electric pattern control, a cable with a female, waterproof connector is provided at the outlet of the Tornado RC which
attaches directly to several of TFT's electric nozzles. The cable used is a dual-key, micro type plug assembly. Any other nozzle should
have the corresponding male electrical connector installed. The waterproof cap should be installed when using stacked tips. Do not cut
off the female connector on the monitor. This connector is molded onto the cable and must remain in place to maintain the water
tightness of the electrical system.
CAUTION The nozzle threads must match the threads of the Tornado monitor in both size and type.
Mismatched or damaged threads may cause the nozzle to leak or uncouple under pressure and
could cause injury.
CAUTION Do not connect aluminum to brass or brass to aluminum. Dissimilar metals coupled together can
cause galvanic corrosion that will freeze the threaded joint or cause complete loss of thread
engagement. If dissimilar metals must be coupled together, the effects of corrosion can be greatly
delayed by various coatings on the metal such as powder paint, hard anodizing, or silicone grease.
4.4 PRESSURE GAGE PORT
There is a raised boss on the back of the monitor. This raised boss is not machined from the factory but may be drilled and tapped for ¼
NPT threads if a pressure gage is desired on the monitor.
9
4.5 DRAIN
There is no drain on the Tornado Monitor itself.Adrain valve should be installed on the monitor's inlet piping.
11/32” nut driver
20mm open-end box wrench
17mm open-end box wrench
5/32” drill bit
25/32” drill bit
#2 Phillips screwdriver
Small flat blade screwdriver
Wire cutter/stripper
Terminal crimping tool
Utility knife
Recommended Tool List
IMPORTANT - When mechanical installation and electrical connections are complete, perform the following test to verify voltage
supply is adequate and the current limiting feature is functioning.
1) Apply power to monitor control box.
2) Press LEFT or RIGHT button and hold until monitor reaches its stop position. Continue to hold button down.
3) Once movement is stopped, manually turn override knob in opposite direction while continuing to hold button down. If knob
can be turned, then voltage supply is adequate. If knob cannot be turned and motor continues to operate, then the voltage
supply or wiring is not adequate. Check connections and voltage connection point, rewire if necessary. NOTE: Override
knob will only turn in one direction.
5.0 ELECTRICAL CONTROLS INSTALLATION
The electric RC monitor is supplied with a monitor mounted operator station. The wiring on the monitor and for this operator station is
factory installed. The assembly is supplied with a 30-foot length of cable for connection to the operator control stations as shown in
Figure 5.0 or directly to a protected voltage supply. This cable has 4-conductors which supply power and the communications from the
operator stations to the monitor. To complete the installation, the installer will need to mount and wire the selected operator stations. The
power supply for the monitor will need to be connected to a protected circuit from the truck's power distribution center. Refer to the
specifications section 3.2.1 for nominal current draw.
For installations where the customer would like to turn off the voltage to the monitor independent of the truck master switch, the installer
needs to install a SPST (single-pole single-throw) toggle switch. Install this toggle switch in a location that can quickly be accessed
before using the RC monitor. The toggle switch needs to be wired between the protected voltage supply and the red wire feeding the RC
monitor.
Good mechanical connections on the wires are absolutely necessary and should be checked periodically. Poor electrical
connections can cause power loss to the electric RC monitor and be a fire hazard.
Careful selection of wiring is critical to avoid excessive voltage drop.
Be careful to route cables in a protected area away from high heat sources.
Use grommets whenever wires pass through holes to prevent damage due to snags, abrasions, etc.
Secure cables close to control box with plastic wire ties or cable clamps to relieve stress on the cables.
Disconnect power before installing or servicing the electrical components. The RC monitor control boxes and motors are not rated
as ignition proof, explosion proof, or intrinsically safe.
!
!
!
!
!
!
The electric motors and other components are ignition sources. The electric drives should be
operated only in areas where there is adequate ventilation and no hazard of flammable vapor
buildup.
WARNING
6.2.1 OPERATOR STATIONS
6.2.1.1 MONITOR MOUNTED OPERATOR STATION
6.2.1.2 PANEL MOUNT OPERATOR STATION (Y4E-RP)
6.2.1.3 TETHER OPERATOR STATION (Y4E-CT-##)
6.2.1.4 WIRELESS OPERATOR STATION (YE-RF-##)
6.2.1.5 JOYSTICK OPERATOR STATION (Y4E-JS)
6.2.1.6 TOGGLE SWITCH OPERATOR STATION (Y4E-TS)
IMPORTANT Review these sections and decide on locations before starting
installation process.

10
INSTALLER SUPPLIED
TERMINAL BOX
**Note
To avoid excessive voltage drop at monitor operator
station, do not lengthen factory supplied monitor
cable. Power cable selection is critical.
Voltage supplied to TERMINAL BOX should not fall
below 13 volts when monitor is in operation.
RED RED
BLACK BLACK
BLUE BLUE
WHITE WHITE
RED
BLACK
TYPICAL TERMINAL BOX
CONNECTIONS
Max Length
Recommended Cable Gauge
40ft...........14AWG
Gauge
13/C-20
POSITION DISPLAY
(sec 5.7)
BLUE
WHITE
INSTALLER SUPPLIED INPUTS:
CANBUS
TOGGLE SWITCH
JOYSTICK
-or-
65ft...........12AWG
80ft..........2-14AWG
105ft..........10AWG
130ft.........2-12AWG
MULTIPLE OPERATOR STATIONS MAY BE INSTALLED. ALL
COMMUNICATION PAIRS (BLUE & WHITE) AND POWER
PAIRS (RED & BLACK) MUST BE CONNECTED IN TERMINAL
BOX OR ANOTHER OPERATOR STATION.
INSTALLER SUPPLIED
AUXILIARY FUNCTIONS:
WATER VALVE
LIGHTS
REMOTE AUX FUNCTION
RELAY INTERFACE
(sec 5.8)
*2/C-14,2/C20CABLE
MONITOR MOUNTED
OPERATOR STATION
Fig 5.0 Electrical Components
(non-aerial installation)
TOGGLE SWITCH OPERATOR
STATION (sec 5.5 & 6.2.1.6)
COMMUNICATION INTERFACE
BOX (sec 5.6)
JOYSTICK OPERATOR
STATION (sec 5.4)
(sec 6.2.1.5)
TETHER OPERATOR
STATION (sec 5.2)
(sec 6.2.1.3)
PANEL MOUNT OPER.
STATION (sec 5.1& 6.2.1.2)
WIRELESS OPERATOR
STATION (sec 5.3)
(sec 6.2.1.4)
NO WIRING REQUIRED

11
5.1 PANEL MONITOR OPERATOR STATION (Y4E-RP)
This operator station allows the monitor to be controlled from a remote location. The installer will need to mount the operator station and
connect the cable to the monitor and power. The enclosure is designed to be recess mounted in a panel.
This operator station has extra power and communication terminal blocks available and can be used as a central location for terminating
wires. In this type of installation the monitor cable, the power cable, and possibly other operator station cables could be installed into
this operator station. On the back of this enclosure are extra strain relief fittings.
In many installations this operator station will also include the wiring connections for the joystick, Canbus output module or installer
supplied toggle switches. A terminal block is available for “UP, DOWN, LEFT, RIGHT, FOG, SS, STOW” inputs. The circuit board in this
operator station is factory configured to accept ground input signals but can be field changed to accept +12/24 volt DC input signals.
5.1.1 MOUNTING
Select proper operator location. Panel space required will be 5-5/8” x 8” (142 x 200mm). A depth of 3-1/2” (89mm) will be required
behind the panel. Additional space will be required where the cables exit the back of the enclosure. Refer to Figure 5.1.1 for cutout
dimensions.
Fig 5.1.1
Panel Mount Operator Station Cutout Dimensions
5.1.2 ELECTRICAL WIRING
See figure 5.0 for typical connections. The 4-conductor cable from the operator station needs to be connected to power (red & black)
and to the communication link (blue & white) from the monitor. Refer to Figure 5.1.2 for typical cable preparation. Be sure to tighten all
terminal block screws securely.
Fig 5.1.2
Typical Cable Preparation
5-1/8
(130 mm)
7-7/16
(190 mm)
TIGHTEN DOME NUT
TO 37 IN-LBS (4.2 N-M)
STRIP 1/4" (6mm)
OF INSULATION
REMOVE 6" (150mm) OF
JACKET AND TEFLON TAPE
1/8" (3mm) OF CABLE JACKET
PAST FITTING NOTE:
CABLE IS GEL FILLED TO PREVENT MOISTURE WICKING
INTO ENCLOSURE. GEL IS NON-HAZARDOUS AND
SHOULD BE WIPED OFF CONDUCTORS WITH RAG.

5.1.3 INPUTS SIGNAL CONFIGURATION
Figure 5.1.3
Panel Mount Operator Station
The Panel Mount Operator Station is shipped from the factory configured to accept , but can be field changed to
accept . To change the configuration:
1. Remove lid from enclosure.
2. Locate DIP switches on communication board.
3. Slide DIP switch #4 to the OFF position to select GROUND inputs or slide to the ON position to select VOLTAGE inputs.
4. Replace lid. Verify rubber seal is clean and undamaged. Verify that no wires are caught between lid and box.
ground input signals
+12/24 volt DC input signals
VOLTAGE
INPUTS
GROUND
INPUTS
5.1.4 PANEL MOUNT OPERATOR STATION WITH AT STOW RELAY (Y4E-RP)
The Panel Mount Operator Station provides feedback for the user that the monitor is in the AT STOWED position. The Operator station
contains a circuit board that is equipped with a relay that is energized when the monitor is in use and de-energized when the monitor
reaches its final STOW location. The contact rating of the relay is 1 amp @ 30VDC for resistive loads and 0.2 amps @ 30VDC for
inductive loads.
The AT STOW relay has one Form-C contact (common, normally open, normally closed) that can be used. The
figure above shows the terminal blocks available for user wiring.
Figure 5.1.4
Relay / Terminal Location
AT STOW RELAY
USER TERMINALS
12

13
5.2.1 HOLSTER MOUNTING
Select proper location for mounting holster, preferably inside a storage compartment. Panel space required will be 6.5” x 8.0” (165 x
203mm). Refer to Figure 5.2.1for hole dimensions. Holster can be used as template.
Fig 5.2.1 Tether Operator Station Holster Hole Dimensions
Material Use Material Use
Thickness Drill Thickness Drill
5/64-3/32 .206 5.2 #5 3/32 .213 5.4 #3
1/8 .213 5.4 #3 1/8 .221 5.6 #2
3/16 .221 5.6 #2 3/16 .228 5.8 #1
Inches mm Inches mm
ALUMINUM STEEL
Hole Size Chart For Self Tapping Screws
Hole Size Hole Size
5 3/4"
(146 mm)
2 7/8"
(73 mm)
7 1/4"
(184 mm)
5.2.2 RECEPTACLE MOUNTING
Select proper location for mounting receptacle. Receptacle is 1-1/4” x 1-1/4” and ½” deep. (32 mm x 32 mm x 13 mm) Allow extra room
behind receptacle for wires. Refer to Figure 5.2.2 for hole dimensions.
Fig 5.2.2
Tether Operator Station
Receptacle Hole Dimensions
Drill (4) .098”
(#40) Holes
7/8”
(22 mm)
7/8”
(22 mm)
25/32”
(20 mm)
HOLE LAYOUT
MOUNT RECEPTACLE WITH
#4 SELF-TAPPING SCREWS.
TIGHTEN SECURELY. INSTALL
CHAIN CONNECTOR
UNDER SCREW HEAD
Y5310 TETHER RECEPTACLE
Y5320 CLOSURE CAP
5.2.3 ELECTRICAL WIRING
See figure 5.0 for typical connections. The 4-conductor cable from the receptacle needs to be connected to power (red & black) and to
the communication link (blue & white) from the monitor. Refer to Figure 5.1.2 for typical cable preparation.
Drill (3) Pilot Holes
(refer to hole size chart)
Mount Holster With (3)
1/4-20 Self-Tapping Screws.
Tighten Securely.
This operator station will have a factory installed 4-conductor cable, which will act as a tether, with a plug on the end. The installer will
need to mount the holster and receptacle.
The holster is supplied with(3) 1/4-20 stainless steel self-tapping screws. Make sure the material beneath the bracket is substantial and
thick enough to hold self-tapping screws. Make sure the area on the back side of the mounting surface is clear of obstructions. We
recommend a minimum thickness of 3/32" (.093" - 2.4 mm) in aluminum and 5/64 (.078"-2mm) in steel See the chart in Figure 5.2.1 to
determine the correct pilot hole size.
5.2 TETHER MONITOR OPERATOR STATION (Y4E-CT-##)

14
5.3 WIRELESS MONITOR OPERATOR STATION (YE-RF-##)
The storage bracket is supplied with (3) 1/4-20 stainless steel self-tapping screws. Make sure the material beneath the bracket is
substantial and thick enough to hold self-tapping screws. Make sure the area on the backside of the mounting surface is clear of
obstructions. We recommend a minimum thickness of 3/32" (.093" - 2.4 mm) in aluminum and 5/64 (.078"-2mm) in steel. See the chart
in Figure 5.3.1 to determine the correct pilot hole size.
Select proper location for mounting storage bracket. Panel space required will be 6.0“ x 11.2“ (152 x 285mm). Refer to Figure 5.3.1 for
hole dimensions. Bracket can be used as a template. Be sure spring is in position.
5.3.1 MOUNTING STORAGE BRACKET
Fig 5.3.1 Wireless Operator Station
Storage Bracket Hole Dimensions
Material Hole Size Use Material Hole Size Use
Thickness Inches mm Drill Thickness Inches mm Drill
5/64-3/32 .206 5.2 #5 3/32 .213 5.4 #3
1/8 .213 5.4 #3 1/8 .221 5.6 #2
3/16 .221 5.6 #2 3/16 .228 5.8 #1
ALUMINUM STEEL
Hole Size Chart For Self Tapping Screws
5"
[127mm]
6"
[152mm]
Drill (3) Pilot Holes
(refer to hole size chart)
Mount Bracket with (3)
1/4-20 Self-Tapping Screws.
Tighten Securely.
Spring
5.3.2 INSTALLING RADIO
1) Turn off power and remove lid from monitor control box. Be careful
to open lid slowly as lid will be connected to communication board
by a flat cable.
2) Unplug connector with blue & white wires and remove the small
communication board on the far left.
3) Attach antenna connector to radio board with the cable in the
orientation. (Fig 5.3.2a) Note, in some RC monitors, cable tie may
need to be cut to attach antenna.
4) Plug radio board into communication board. (Fig 5.3.2b) Be careful
to line up pins.
5) Plug communication board/radio board into main board. Press
down to seat securely.
6) Insert connector with blue & white wires into communication board.
7) Replace lid onto box. Be sure to guide flat cable down onto motor
boards and to not pinch any wires between lid and box.
8) Tighten lid screws equally in a criss-cross pattern.
The YE-RF-## Wireless Operator Station is supplied with a radio board that needs to be installed in the monitor control box and a
storage bracket.
Fig 5.3.2a
Fig 5.3.2b

15
5.4 JOYSTICK MONITOR OPERATOR STATION (Y4E-JS)
5.4.1 MOUNTING
This operator station allows the monitor to be controlled by a joystick. The installer will need to mount the joystick and connect the
cables to the communication interface box or to a panel mount operator station. The joystick needs to be mounted in a
weatherproof location. Example: Inside the cab of the truck.
Select proper weatherproof operating location. Joystick will require 4 ½” x 4 ½” (114 x 114mm) of panel space. A depth of 4”
(100mm) will be required behind the panel. Refer to Figure 5.4.1.1 for hole dimensions.
After mounting, the installer may rotate the joystick up to 22 degrees in either direction. To rotate joystick, lift the rubber boot to
expose adjustable clamp. Loosen the clamping screws, rotate the joystick to desired position, and tighten clamping screws.
Fig 5.4.1.1
Joystick Operator Station Hole Dimensions Fig 5.4.1.2
Joystick Instruction Label
2-27/32
(72 mm)
2-27/32
(72 mm)
1/4(6mm)
3 (76 mm)
2
(51 mm)
HOLE MOUNTING DETAIL
®
TASKFORCETIPS
FIREFIGHTINGEQUIPMENT
www.tft.com
FOG STRAIGHT
SMART SHAPER
1)
2)
NOZZLE STOPS AT FULL FOG
PRESS AGAIN FOR FLUSH
®
TASK FORCE TIPS
FIRE FIGHTING EQUIPMENT
STRAIGHT
STREAM
AUX
FUNCTION
TRIGGER
FOG THEN FLUSH
800-348-2686 • www.tft.com Y5336
Install joystick instruction label nearby for quick operation reference.
5.3.3 TEACHING ID CODE:
Every monitor has a unique ID code that must be “taught or transferred” to the handheld unit. This unique ID code allows multiple
monitors to be used in one location without interference. Perform the following procedure to teach the handheld unit.
-Press POWER button to turn on electronics.
-Press and hold both LEFT & RIGHT buttons for 5 seconds.
-Continue to press LEFT & RIGHT buttons and then press UP button for 2 seconds.
-Release buttons. OSC & STOW lights will flash rapidly to indicate that the unit is in teach mode.
On Handheld Unit:
On Monitor Control Box:
-Apply power to monitor.
-Press and hold both LEFT & RIGHT buttons for 5 seconds.
-Continue to press LEFT & RIGHT buttons and then press UP button for 2 seconds.
-Release buttons. OSC & STOW lights will flash rapidly to indicate that the unit is in teach mode.
-OSC & STOW lights on handheld unit will stop flashing after ID code is transferred.
-Press DOWN button on monitor control box to exit teach mode.
-Cycle power off and back on to monitor.
NOTE: When the operator station is purchased at the same time as RC monitor,
handheld unit will be pre-taught at factory.
5.3.4 CHANGING BATTERIES:
Four (AA) Batteries, Lithium Recommended
-Remove two (2) screws on backside of handheld unit and slide bottom half of rubber bumper off enclosure.
-Replace batteries verifying that polarity is correct.
-Replace rubber bumper and retaining screws.
CAUTION Properly dispose of old batteries. Do not puncture, incinerate, or disassemble batteries.
Do not mix battery types.

16
5.4.2 ELECTRICAL WIRING
The joystick operator station must be connected to the included Y4E-COMM Communication Interface Box or a separately supplied
Y4E-RP Panel Mount Operator Station. By connecting the joystick to a communication interface box, a panel mount operator
station is not required and the installer has the option to enable the joystick operator station with the master override feature (see
Section 6.2.2). Consult factory for connecting joystick to a Panel Mount Operator Station.
INSTALLER SUPPLIED
TERMINAL BLOCK OR SPLICES
GREEN
ORANGE
BROWN
YELLOW
BLUE
WHITE
RED
GREY
BLACK/WHITE
TAN
PINK
BLUE
GREEN
RED
ORANGE**
BLACK, NOT
USED
BLACK/WHITE
GREY
TAN PINK
GREEN BLUE
ORANGE
(trigger)
USING TRIGGER TO CONTROL WATER VALVE
• TRIGGER ACTUATION SWITCHES ORANGE WIRE TO +12/24 VDC
•
•
•
•
TRIGGER SWITCH CONTACT RATING, 5 AMPS
INSTALL A SUPPRESSION DIODE WHEN SWITCHING A RELAY OR SOLENOID COIL
(SEE DIAGRAM BELOW)
TO CONTROL WATER VALVE WITH AUX1 OR AUX2 INPUTS, CONSULT FACTORY
FOR APPLICATIONS REQUIRING TRIGGER SWITCHING ORANGE WIRE TO
GROUND (negative), CONSULT FACTORY
+
-
SUPPRESSION DIODE EXAMPLE
5.4.2.1 WIRING TO A COMMUNICATION INTERFACE BOX
The joystick cables will be connected to the factory supplied 10' cable from the Communication Interface Box. See figure 5.4.2.1.
NOTE: The factory supplied cable can be removed and the joystick cable can be installed directly to the interface box.
Fig 5.4.2.1
Joystick Operator Station Wiring to Communication Interface Box
(Trigger Operation +12/24 Volts)
Do not connect 12/24VDC to Communication
Interface Box wires if configured for GROUND
(negative) inputs. This could result in damage to
the communication board. See section 5.6.3.
NOTE
Function Joystick
Cable Color
UP Grey
DOWN Black/White
LEFT Tan
RIGHT Pink
STREAM Blue
FOG Green
+12/24 V Red
not used White
not used Brown
not used Black
not used Purple
not used Yellow
Interface Box
Cable Color
White
Blue
Yellow
Brown
Orange
Green
Red
n/a
n/a
n/a
n/a
n/a
not used n/a Black
TRIGGER Orange n/a
Y4E-COMM COMMUNICATION INTERFACE BOX
FACTORY CONFIGURED FOR VOLTAGE (positive) INPUTS
•
POWER & COMM CABLE
SEE SECTION 5.6.2
AND FIGURE 5.0
DIODE

17
5.5 TOGGLE SWITCH MONITOR OPERATOR STATION (Y4E-TS)
This operator station allows the monitor to be controlled by three toggle switches. The installer will need to mount the operator station
and connect the cable to the monitor and power.
5.5.1 ENCLOSURE MOUNTING
Select proper operator location. Enclosure is designed to be surface mounted and the size is 5” x 3 1/8” (127 x 80mm). Height to top of
switches is 3 1/8” (80mm). Refer to Figure 5.5.1 for mounting hole dimensions.
4.45
(113 mm)
2.05
(52 mm)
Figure 5.5.1
Toggle Switch Operator Station Hole Dimensions
5.5.2 ELECTRICAL WIRING
See figure 5.0 for typical connections. The 4-conductor cable from the operator station needs to be connected to power (red & black)
and to the communication link (blue & white) from the monitor. Refer to Figure 5.1.2 for typical cable preparation
MOUNT ENCLOSURE
WITH (2) 1/4-20 FASTENERS.
TIGHTEN SECURELY.
5.6 COMMUNICATION INTERFACE BOX (Y4E-COMM)
This Communication Interface Box converts discrete input signals into serial communications for controlling the monitor. The discrete
input signals can be from a joystick, toggle switches, relay contacts or Canbus output module. The interface box accepts +12/24 VDC
signals, but can be field changed to accept ground signals. The installer will need to mount the interface box and connect the cable to the
monitor and power.
5.6.1 ENCLOSURE MOUNTING
Select proper enclosure location. Enclosure is designed to be surface mounted and the size is 5” x 3 1/8” (127 x 80mm). Height of
enclosure is 2 3/8” (60mm). Refer to Figure 5.5.1 for mounting hole dimensions.
5.6.2 ELECTRICAL WIRING
See figure 5.0 for typical connections. The 4-conductor cable from the communication interface box needs to be connected to power
(red & black) and to the communication link (blue & white) from the monitor. Refer to Figure 5.1.2 for typical cable preparation.
See figure 5.6.2 for connecting INPUTS cable.
UP
DOWN
LEFT
RIGHT
FOG
STREAM
(-) BLACK
(+) RED
WHITE
BLUE
YELLOW
BROWN
GREEN
ORANGE
BLACK
RED
Function Interface Box
Cable Color
Figure 5.6.2
Communication Interface
Wire Color/Function

18
5.6.3 INPUTS SIGNAL CONFIGURATION
Figure 5.6.3
Communication Interface Box
The Communication Interface Box is shipped from the factory configured to accept +12/24 volt DC input signals, but can be field
changed to accept ground input signals. To change the configuration:
1. Remove lid from enclosure.
2. Locate DIP switches on communication board.
3. Slide DIP switch #4 to the OFF position to select GROUND inputs or slide to the ON position to select VOLTAGE inputs.
4. Replace lid. Verify rubber seal is clean and undamaged. Verify that no wires are caught between lid and box.
5.6.4 COMMUNICATION INTERFACE BOX WITH AT STOW RELAY (Y4E-COMM)
The Communication Interface Box provides feedback for the user that the monitor is in the AT STOWED position. The Interface Box
contains a circuit board that is equipped with a relay that is energized when the monitor is in use and de-energized when the monitor
reaches its final STOW location. The contact rating of the relay is 1 amp @ 30VDC for resistive loads and 0.2 amps @ 30VDC for
inductive loads.
The AT STOW relay has one Form-C contact (common, normally open, normally closed) that can be used. The
figure above shows the terminal blocks available for user wiring.
Figure 5.6.4
Relay / Terminal Location
AT STOW RELAY
USER TERMINALS
VOLTAGE
INPUTS
GROUND
INPUTS

19
3-1/2”
(89 mm)
3-1/2”
(89 mm)
7/32”
(5.5 mm)
5.7.2 ELECTRICAL WIRING
See figure 5.0 for typical connections. The 4-conductor cable from the monitor position display needs to be connected to power (red &
black) and to the communication link (blue & white) from the monitor. The cable exits the back side of the enclosure and can be installed
straight back thru an opening in a panel or laid into groove in enclosure for flush mounting. Refer to Figure 5.1.2 for typical cable
preparation.
Fig 5.7.1 - Monitor Position Display Hole Dimensions
5.7 MONITOR POSITION DISPLAY (Y4E-DISP)
The monitor position display is supplied with a 10' (3 m) long 4-conductor cable. The installer will need to surface mount the enclosure in
a dry area and connect the cable to power and the communication link of the monitor. Display is designed for use with 180° total
horizontal axis travel.
5.7.1 ENCLOSURE MOUNTING
Select proper location for display. The
display is not weatherproof and needs to be
inside a protected area such as in the cab.
MOUNT ENCLOSURE WITH
(2) #10 FASTENERS.
TIGHTEN SECURELY.
5.8 REMOTE AUXILIARY INTERFACE BOX (YE-REMAUX)
Figure 5.8.1
Remote Aux. Interface Box Hole Dimensions
The Remote Auxiliary Interface Box allows a user to utilize the AUX1 and AUX2 buttons located on the monitor operator station or any
remote operator station. The Interface Box is equipped with two relays that can operate lights, interface to a valve controller or in some
cases operate a valve directly, etc. The contact rating of the relay is 16 amps @ 30VDC for resistive loads and 8 amps @ 30VDC for
inductive loads.
The installer will need to mount the interface box and connect the cable to power and the communication link of the monitor.
Select proper enclosure location. Enclosure is designed to be surface mounted and the size is 5” x 3 1/8” (127 x 80mm). Height of
enclosure is 2 3/8” (60mm). Refer to Figure 5.5.1 for mounting hole dimensions.
The Interface Box provides no overload protection for the device it is controlling. Failure to provide
overload protection will damage relay contacts, which will disable device being controlled.
WARNING
5.8.1 ENCLOSURE MOUNTING
See figure 5.0 for typical connections. The 4-conductor cable from the communication interface box needs to be connected to power
(red & black) and to the communication link (blue & white) from the monitor. Refer to Figure 5.1.2 for typical cable preparation.
Each relay has one Form-C contact (common, normally open, normally closed) that can be used.
5.8.2 ELECTRICAL WIRING
MOUNT ENCLOSURE
WITH (2) 1/4-20 FASTENERS
TIGHTEN SECURELY.
4.45
(113 mm)
2.05
(52 mm)

20
Two versions of the RC monitor have been designed for installation on aerial device trucks, the "-L" and "-P" versions. The "-L"
version is supplied with one cable for connecting discrete inputs into the electronics enclosure, typically connections to a Canbus
output module or toggle switches located at the turntable. The "-P" version is supplied with two cables for connecting discrete
inputs, one cable typically for controls located in the basket and one cable for controls located at the turntable.
5.10.1 ELECTRONICS ENCLOSURE MOUNTING
Select proper enclosure location. Enclosure is designed to be surface
mounted and the size is 5 3/4” x 8 3/4” (146 x 222mm). Height of
enclosure is 2 1/4” (57mm). Refer to Figure 5.10.1 for mounting hole
dimensions.
Fig 5.10.1
Electrical Enclosure Mounting Hole Dimensions
MOUNT ENCLOSURE WITH
(2) 1/4-20 FASTENERS
TIGHTEN SECURELY
4.56
(116 mm)
8.25
(210 mm)
5.10.2 ELECTRICAL WIRING
On aerial devices, the installer will supply the required cables that run
up the ladder or boom. Be sure to perform voltage drop calculations to
verify that the supply voltage will remain at an acceptable level during
monitor operation.
5.8.3 CONFIGURATION
5.10 ELECTRICAL RC MONITOR AERIAL TRUCK INSTALLATION
The two relays on the circuit board can be individually configured as AUX1 or AUX2. Also the actuation of each relay can be configured
to be momentary or latched. See Figure 5.9.3 for relay configuration DIP switch settings.
Remove lid from interface box.
Locate DIP switches on board and select configuration.
Replace lid. Verify rubber seal is clean and undamaged. Verify that no wires are caught between lid and box.
1.
2.
3.
Figure 5.8.3
Relay Configuration
5.9 CONNECTING MONITOR CABLE DIRECTLY TO PROTECTED POWER SUPPLY
The electric RC monitor has an operator station, which is fully functional, mounted on the monitor. If no other operator stations are
selected, with the exception of the wireless radio remote, the installer will only need to connect power to complete the installation. Route
cable from monitor and connect to a protected circuit from the truck’s power distribution center. Connect the red wire to positive and the
black wire to negative (ground). Cut and discard blue and white wires.