TFT Ultimatic ER User manual

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
MANUAL:
Ultimatic ER Monitor Nozzles
INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE
WARNING Read instruction manual before use. Operation of this device without understanding the manual
and receiving proper training is a misuse of this equipment. A person who has not read and
understood all operating and safety instructions is not qualifi ed to operate the Ultimatic ER
Nozzle. Call 800-348-2686 with any questions.
This instruction manual is intended to familiarize fi refi ghters and maintenance personnel with the operation, servicing
and safety procedures associated with the nozzle. This manual should be kept available to all operating and maintenance
personnel.
TASK FORCE TIPS LLC
MADE IN USA • tft.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
2
DANGER
PERSONAL RESPONSIBILITY CODE
1. Firefi ghting and Emergency Response are inherently dangerous activities
requiring proper training in their hazards and the use of extreme caution
at all times.
2. It is your responsibility to read and understand any user’s instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefi ghting and /or Emergency Response and in the use, precautions, and
care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the manufacturer’s
instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
FEMSA
Fire and Emergency Manufacturers and Service Association
P.O. Box 147, Lynnfi eld, MA 01940 • www.FEMSA.org
Table Of Contents
1.0 MEANING OF SIGNAL WORDS.......................................................................................................................... 3
2.0 GENERAL INFORMATION .................................................................................................................................. 3
2.1 MODELS AND TERMS
2.2 MECHANICAL SPECIFICATIONS
2.3 ELECTRICAL SPECIFICATIONS
2.4 NOZZLE COUPLINGS
2.5 USE WITH SALT WATER
2.6 USE WITH FOAM
3.0 FLOW CHARACTERISTICS................................................................................................................................ 5
3.1 TRAJECTORY CHARTS
4.0 PATTERN AND FLUSH CONTROL ..................................................................................................................... 8
4.1 PATTERN CONTROL
4.2 FLUSH CONTROL
5.0 FIRE GROUND USE............................................................................................................................................ 8
6.0 DRAWING AND PARTS LIST .............................................................................................................................. 9
7.0 WARRANTY....................................................................................................................................................... 10
8.0 ANSWERS TO YOUR QUESTIONS.................................................................................................................. 10
9.0 MAINTENANCE................................................................................................................................................. 10
9.1 LUBRICATION............................................................................................................................................ 10
9.2 SERVICE TESTING ................................................................................................................................... 10
9.2.1 HYDROSTATIC TESTING................................................................................................................. 10
9.2.2 FLOW TESTING.................................................................................................................................11
9.2.3 RECORDS .........................................................................................................................................11
9.3 REPAIR .......................................................................................................................................................11
10.0 INSPECTION CHECKLIST ................................................................................................................................ 12
©Copyright Task Force Tips LLC 2008-2019 LIY-500 April 8, 2019 Rev14
MANUAL: Remote Control (RC)
Monitor Electrical Controls
Supplemental Instructions for use with RC Monitor Manual
INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE
DANGER Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at www.tft.
com/serial-number
TASK FORCE TIPS LLC
MADE IN USA • tft.com
3701 Innovation Way, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155
SECTION 4.1
Monitor Mounted
Operator Station
SECTION 4.2
Panel Mount
Operator Station
(Y4E-RP)
SECTION 4.3
Panel Mount With Display
Operator Station
(Y4E-RP-D)
SECTION 4.4
Tethered
Operator Station
(Y4E-CT-##)
SECTION 4.5
Tethered Operator Station
With Display
(Y4E-CT-##-D)
SECTION 4.6
Wireless
Operator Station
(YE-RF-##)
SECTION 4.7
Wireless Operator Station
With Display
(YE-RF-##-D)
SECTION 3.0
SECTION 4.0
Electrical Controls Installation and Operation
SECTION 4.11
Monitor Position Display
(Y4E-DISP)
SECTION 4.12
Remote Auxiliary Function
Interface Control
(YE-REMAUX)
SECTION 4.13
Electric RC Monitor Aerial
Truck Installation
SECTION 4.16
Electric Nozzle Actuator
SECTION 4.17
Valve Kits
(YE-VK-PH)
SECTION 5.0
Troubleshooting
SECTION 4.14
Multiplex Interface Control (YE-CAN#)
SECTION 4.15
Ethernet Interface Control
SECTION 4.9
Toggle Switch Monitor
Operator Station
(Y4E-TS)
SECTION 4.10
Monitor Communication
Interface Control
(Y4E-COMM)
SECTION 4.8
Joystick
Operator Station
(Y4E-JS)
See LIY-500, Remote Control (RC) Monitor Electrical
Controls for electronics

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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2.0 GENERAL INFORMATION
The Task Force Tips Ultimatic ER nozzles are designed to provide excellent performance under most fi refi ghting conditions. Their
rugged construction is compatible with the use of fresh water (see section 2.5 for saltwater use). Other important operating features
are:
• Quick-acting pattern control from straight stream to wide fog
• “Power fog teeth” for full-fi ll fog
• Easily fl ushable while fl owing to clear trapped debris
• TFT’s fi ve-year warranty and unsurpassed customer service
DANGER An inadequate supply of nozzle pressure and/or fl ow will cause an ineff ective stream and can
result in injury, death or loss of property. Call 800-348-2686 for assistance.
WARNING This equipment is intended for use by trained personnel for fi refi ghting. Their use for other
purposes may involve hazards not addressed by this manual. Seek appropriate guidance and
training to reduce risk of injury.
WARNING Water is a conductor of electricity. Application of water solutions on high voltage equipment
can cause injury or death by electrocution. The amount of current that may be carried back to
the nozzle will depend on the following factors:
• Voltage of the line or equipment
• Distance from the nozzle to the line or equipment
• Size of the stream
• Whether the stream is solid or broken
• Purity of the water1
1 The Fire Fighter and Electrical Equipment,
The University of Michigan Extension Service, Fourth Printing 1983. Page 47.
CAUTION Fire streams are capable of injury and damage. Do not direct water stream to cause injury or
damage to persons or property.
CAUTION The nozzle may become damaged if allowed to freeze while containing water. Always drain
after use to avoid damage and possible loss of use.
NOTICE To prevent mechanical damage, do not drop or throw equipment.
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identifi ed by a safety alert symbol and a signal word to indicate the level of risk involved with a particular
hazard. Per ANSI standard Z535.6-2006, the defi nitions of the four signal words are as follows:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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2.1 MODELS AND TERMS
Tip Only: A nozzle without an integral ball shutoff valve.
Ultimatic® ER Series: Fog and straight stream monitor nozzles with constant pressure/variable fl ow control. There are four
diff erent pressure ranges. Electrically operated pattern control (with manual over-ride) adjusts from straight stream to 120° wide
fog. The nozzle can fl ush large debris without shutting down.
B-TO-ERP WITH 6-PIN PLUG FOR TFT MONITORS
COUPLING
SERIAL NUMBER
STREAM
SHAPER
MANUAL
OVERRIDE KNOB
B745
10-125 GPM @ 100 PSI
40-500 LPM @ 6.8 BAR
VALPARAISO, IN 46383-9327 • +1 219 462-6161 • 800 348-2686
TASK FORCE TIPS ®
MADE IN U.S.A.
www.tft.com
MADE INU.S.A.
www.tft.com
Understand manual before use. Obtain safety
information at www.tft.com/serial-number
WARNING
PRODUCT LABEL
Figure 2.1
Models and Terms
2.2 MECHANICAL SPECIFICATIONS
Weight 6.4 lbs 2.9 kg
Hydrostatic burst pressure minimum 1200 psi 83 bar
Operating temperature range of fl uid 33 to 120º F 1 to 50º C
Storage temperature range -40 to 150º F -40 to 65º C
Actuation Force 173 lbs 78.5 kg
Speed Stream-Fog 3.4 sec. 3.4 sec.
Materials used Aluminum 6000 series hard anodized MIL8625 class 3 type 2,
stainless steel 300 series, nylon 6-6, nitrile rubber
2.3 ELECTRICAL SPECIFICATIONS
Nominal operating voltage: 12 or 24 VDC (auto sense)
Motor current: Nominal* Limit
@ 12 VDC @24 VDC @ 12 VDC @24 VDC
Nozzle motor: 1 amp 0.5 amps 5 amps 2.5 amps
*with rated water pressure applied
Recommended fuse or circuit breaker size: Refer to TFT Literature LIM-040
Operating temperature range: -30F to +120F (-34C to +49C)
Environmental Rating: All components designed to meet minimum rating of NEMA 4 (IP65).

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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2.4 NOZZLE COUPLINGS
NH (National Hose Threads per NFPA #1963) threads are standard on all nozzles. Other threads such as NPSH (National Pipe
Straight Hose threads per ANSI/ASME #B1.20.7) can be specifi ed at time of order.
CAUTION Nozzle must be properly connected. Mismatched or damaged threads may cause nozzle to leak
or uncouple under pressure and could cause injury.
CAUTION Do not couple aluminum to brass. Dissimilar metals coupled together can cause galvanic
corrosion that can result in inability to unscrew threads or complete loss of thread engagement.
2.5 USE WITH SALT WATER
Use with salt water is permissible provided the nozzle is thoroughly cleaned with fresh water after each use. The service life of the
nozzle may be shortened due to the eff ects of corrosion and is not covered under warranty.
2.6 USE WITH FOAM
Nozzles may be used with foam solutions. Refer to fi re service training for the proper use of foam.
WARNING For Class B fi res, lack of foam or interruption in the foam stream can cause a break in the foam blanket
and greatly increase the risk of injury or death. Assure that: Application rate is suffi cient (see NFPA 11
or foam manufacturer’s recommendations); Enough concentrate is on hand to complete task (see NFPA
for minimum duration time requirements); Foam logistics have been carefully planned. Allow for such
things as: Storage of foam in a location not exposed to the hazard it protects; Personnel, equipment
and technique to deliver foam at a rapid enough rate; Removal of empty foam containers; Keeping clear
path to deliver foam as hoses, other equipment and vehicles are deployed.
WARNING Improper use of foam can result in injury or damage to the environment. Follow foam manufacturer’s
instructions and fi re service training to avoid: Using wrong type of foam on a fi re, i.e. Class A foam on a
Class B fi re; Plunging foam into pools of burning liquid fuels; Causing environmental damage; Directing
stream at personnel.
WARNING There is a wide variety of foam concentrates. Each user is responsible for verifying that any foam
concentrate chosen to be used with this unit has been tested to assure that the foam obtained is suitable
for the purpose intended.
3.0 FLOW CHARACTERISTICS
Each Ultimatic ER nozzle has a pressure rating on the face of the baffl e which can be seen by looking at the front end of the nozzle.
Make sure that the pump system that is being used is capable of the fl ows and pressures of the selected Ultimatic ER Model.
Automatic nozzles operate by sensing the pressure at the nozzle’s inlet and adjusting the discharge opening to maintain a constant
pressure throughout the fl ow range of the nozzle. For example, when the pressure at the inlet increases, the exit area is automatically
increased until the inlet pressure returns to the nominal pressure of the nozzle.
0 75 150 225 300 375 450
0
2
4
6
8
10
12
0
20
40
60
80
100
120
140
160
180
200
10 30 50 70 90 110 130
FLOW (LPM)
PRESSURE (BAR)
PRESSURE (PSI)
FLOW (GPM)
ULTIMATIC ER NOZZLES - FLOW CURVES
B-TO-ERP-150: 10-125 gpm @ 150 psi (40-500 l/min @ 10 bar)
B-TO-ERP-120: 10-125 gpm @ 120 psi (40-500 l/min @ 8 bar)
B-TO-ERP: 10-125 gpm @ 100 psi (40-500 l/min @ 7 bar)
BL-TO-ERP: 10-100 gpm @ 75 psi (40-400 l/min @ 5 bar)
Fig 3.0

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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3.1 TRAJECTORY CHARTS
CURVE
A
B
C
D
A
B
C
D
CURVE
10
25
50
75
GPM
FLOW
LPM
FLOW
38
95
190
284
LBS
REACTION
3
9
19
31
26
46
59
69
PSI
INLET
PRESSURE
KGF
REACTION
1.4
4.0
8.6
14
KGF/CM2
INLET
PRESSURE
1.8
3.2
4.1
4.8
E100 4580
E379 20
5.6
HORIZONTAL DISTANCE (FEET)
75 PSI ELECTRIC
REMOTE CONTROL NOZZLE
60
50
40
40
30
20
20
10
0
0 80 100 120 140
AB
C
D
VERTICAL DISTANCE (FEET)
E
VERTICAL DISTANCE (FEET)
HORIZONTAL DISTANCE (FEET)
CURVE
A
B
C
D
A
B
C
D
CURVE
10
25
50
75
GPM
FLOW
LPM
FLOW
38
95
190
284
LBS
REACTION
3
10
23
36
26
69
84
91
E100 53110
PSI
INLET
PRESSURE
KGF
REACTION
1.4
4.5
10.4
16.3
KGF/CM2
INLET
PRESSURE
1.8
4.8
4.1
6.4
E379 24.0
7.7
F125 70122
E473 31.8
8.6
100 PSI ELECTRIC
REMOTE CONTROL NOZZLE
60
50
40
40
30
20
20
10
0
0 80 100 120 140
AB
CDE
F
These trajectories, reach and reaction numbers are provided for reference. All data based on 30 degree nozzle discharge angle,
in straight stream setting. Actual trajectories, reach and reactions may vary with wind conditions, fl uid type, fl uid/water ratio, fl uid
temperature, pressure and fl ow at the nozzle. It is the operator’s responsibility to determine that the system provides adequate
reach for the intended purpose.

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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VERTICAL DISTANCE (FEET)
HORIZONTAL DISTANCE (FEET)
CURVE
A
B
C
D
A
B
C
D
CURVE
10
25
50
75
GPM
FLOW
LPM
FLOW
38
95
190
284
LBS
REACTION
3
12
27
42
27
83
102
113
E100 59123
PSI
INLET
PRESSURE
KGF
REACTION
1.4
5.4
12.2
19.0
KGF/CM2
INLET
PRESSURE
1.9
5.8
7.2
7.9
E379 26.8
8.6
F125 75128
F473 34.0
9.0
120 PSI ELECTRIC
REMOTE CONTROL NOZZLE
60
50
40
40
30
20
20
10
0
0 80 100 120 140
AB
CDE
F
VERTICAL DISTANCE (FEET)
HORIZONTAL DISTANCE (FEET)
CURVE
A
B
C
D
A
B
C
D
CURVE
10
25
50
75
GPM
FLOW
LPM
FLOW
38
95
190
284
LBS
REACTION
3
13
31
49
27
90
135
151
E100 68165
PSI
INLET
PRESSURE
KGF
REACTION
1.4
5.9
14.0
22.2
KGF/CM2
INLET
PRESSURE
1.9
6.3
9.5
10.6
E379 30.9
11.6
F125 87175
F473 39.5
12.3
150 PSI ELECTRIC
REMOTE CONTROL NOZZLE
60
50
40
40
30
20
20
10
0
0 80 100 120 140
AB
CDE
F
These trajectories, reach and reaction numbers are provided for reference. All data based on 30 degree nozzle discharge angle,
in straight stream setting. Actual trajectories, reach and reactions may vary with wind conditions, fl uid type, fl uid/water ratio, fl uid
temperature, pressure and fl ow at the nozzle. It is the operator’s responsibility to determine that the system provides adequate
reach for the intended purpose.

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
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4.0 PATTERN AND FLUSH CONTROL
4.1 PATTERN CONTROL
TFT’s nozzles have full pattern control from straight stream to wide fog. The pattern can be adjusted using the linear actuator either
by electronic control or by twisting the KNOB in either direction. The STREAM SHAPER moving forward transitions the STREAM
SHAPER to the straight stream position. The STREAM SHAPER moving rearward results in an increasingly wider stream pattern.
Since the stream trim point varies with fl ow, the stream should be “trimmed” after changing the fl ow to obtain the straightest and
farthest reaching stream. To properly trim a stream, fi rst open the pattern to a narrow fog. Then close the stream to parallel to give
maximum reach.
Note: Moving the shaper further forward will cause stream crossover and reduce the eff ective reach of the nozzle.
4.2 FLUSH CONTROL
WARNING Large amounts of debris may be unfl ushable and can reduce the fl ow of the nozzle resulting in an
ineff ective fl ow. In the event of a blockage, it may be necessary to retreat to a safe area.
Debris may become trapped in the nozzle causing poor stream quality, shortened reach and reduced fl ow. To remove trapped debris
the nozzle can be fl ushed as follows: while still fl owing water, move the STREAM SHAPER rearward past the full fog position until it
stops traveling.* This opens the nozzle allowing debris to pass through. Move the SHAPER forward and out of the fl ush position to
continue normal operation. During fl ush, the nozzle reaction decreases as the pattern becomes wider and the pressure drops. The
nozzle reaction increases when returning the nozzle from the fl ush position.
*When used with a TFT RC Monitor equipped with Smart Stream technology, the Fog button must be pressed and held
a second time to reach the Flush position, after having reached Full Fog. The purpose of the Smart Stream feature is to
prevent unintentional fl ushing of the nozzle, which will reduce reach and increase the fl ow rate, potentially depleting the
water supply more quickly.
SMART STREAM (-ERP models)
NOZZLE STOPS AT FULL FOG
PRESS AGAIN FOR FLUSH
PRESS AND HOLD
FOR STRAIGHT STREAM
PRESS AND HOLD
FOR FOG, THEN FLUSH
FOG STRAIGHT
STREAM
Fog and Straight Stream Buttons
Are Located on TFT Control Unit
View TFT Manual LIY-500
for your specific control unit.
Figure 4.2.2
5.0 FIRE GROUND USE
IT IS THE RESPONSIBILITY OF THE INDIVIDUAL FIRE DEPARTMENT OR AGENCY TO DETERMINE PHYSICAL CAPABILITIES
AND SUITABILITY FOR AN INDIVIDUAL’S USE OF THIS EQUIPMENT.
Many factors contribute to the extinguishment of a fi re. Among the most important is delivering water at a fl ow rate suffi cient to absorb
heat faster than it is being generated. The fl ow rate depends largely on the pump discharge pressure and hose friction loss. The
pump discharge pressure may be calculated using a hydraulic equation such as:
For additional information on calculating specifi c hose layouts,
consult an appropriate fi re service training manual, A Guide to
Automatic Nozzles, or call TFT’s “Hydraulics Hotline” at 800-
348-2686.
PDP = NP+FL+DL+EL
PDP = Pump discharge pressure in PSI
NP = Nozzle pressure in PSI
FL = Hose friction loss in PSI
DL = Device loss in PSI
EL = Elevation loss in PSI

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
9
6.0 DRAWING AND PARTS LIST
2
13
18 17 16 15 14
12
19
20
21
22
23
25 24
28
27
26
5
6
3
4
1
10 98
7
11
INDEX DESCRIPTION QTY. PART NUMBER
1 SHAPER WITH BUMPER 1 B500
2 1/8" NYLON BALL 46 V2135
3 QUAD-RING-225 1 VOQ-4225
4 SMALLEY RING 1 V4280
5 SPRING WASHER - 75 PSI 1 B567
SPRING WASHER - 100 PSI 1 B565
SPRING WASHER - 120 PSI 1 B563
SPRING WASHER - 150 PSI 1 B566
6 BAFFLE 1 B560
7 BARREL CONE 1 B525
8 FLUSH WAVE SPRING 1 B785
9 SMALLEY RING 1 V4270
10 O-RING-128 1 VO-128
11 BARREL SUB ASS 75 PSI 1 B820-ER-75
BARREL SUB ASS 100 PSI 1 B820-ER-100
BARREL SUB ASS 120 PSI 1 B820-ER-120
BARREL SUB ASS 150 PSI 1 B820-ER-150
12 BARREL LABEL - BLUE 1 B740
BARREL LABEL - RED 1 B740-RED
INDEX DESCRIPTION QTY. PART NUMBER
13 O-RING-030 1 VO-030
14 VALVE PLUG 1 B590
15 O-RING-109 1 VO-109
16 I/O SCREW 1 B595
17 7/32" TORLON BALL 4 V2130-TORLON
18 ER SHAPER GUIDE 1 B514
19 NAME LABEL - BLUE - 75 PSI 1 B745F
NAME LABEL - RED - 100 PSI 1 B745
NAME LABEL - BLUE - 120 PSI 1 B745-120
NAME LABEL - BLUE - 150 PSI 1 B745-150
20 10-32 X 1/4 SET SCREW 2 VT10Y32SS250
21 BASE ER SWIVEL 1 B663
22 3/16" SS BALL 34 V2120
23 PORT PLUG 1 B770
24 COUPLING 1.5"NH ROCKER LUG 1 F10097N
25 GASKET - 1.5" HOSE COUPLING 1 V3130
26 5/16-18 X 1-7/16 BUTTON HEAD SCREW 1 V31-18BH1.4
27 ACTUATOR W/PLUG ULTIMATIC 12-24VDC 1 Y6200
28 1/4-20 X 2-1/4 SOCKET HEAD CAP SCREW 2 VT25-20SH2.2

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
10
7.0 WARRANTY
Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of its
Twister and Bubble Cup series nozzles (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from
defects in material and workmanship during the fi ve (5) year period from the date of purchase.
TFT’s obligation under this warranty is specifi cally limited to replacing or repairing the equipment (or its parts) which are shown by
TFT’s examination to be in a defective condition attributable to TFT. To qualify for this limited warranty, the claimant must return the
equipment to TFT, at 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA, within a reasonable time after discovery of the
defect. TFT will examine the equipment. If TFT determines that there is a defect attributable to it, TFT will correct the problem within
a reasonable time. If the equipment is covered by this limited warranty, TFT will assume the expenses of repair.
If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to
refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited
warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances.
This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is
an intended or unintended benefi ciary of the equipment, shall not be entitled to recover from TFT any consequential or incidental
damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT. It is
agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to
provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone
else.
THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT
ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE. THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT.
This limited warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
8.0 ANSWERS TO YOUR QUESTIONS
We appreciate the opportunity of serving you and making your job easier. If you have any problems or questions, our toll-free
“Hydraulics Hotline”, 219-548-1033, is normally available to you 24 hours a day, 7 days a week.
9.0 MAINTENANCE
TFT nozzles are designed and manufactured to be damage resistant and require minimal maintenance. However, as the primary
fi refi ghting tool upon which your life depends, it should be treated accordingly. Do not drop or throw equipment.
9.1 LUBRICATION
All Task Force Tip nozzles are factory lubricated with high quality silicone grease. This lubricant has excellent washout resistance
and long term performance. If your department has unusually hard or sandy water, the moving parts may be aff ected. Foam agents
and water additives contain soaps and chemicals that may break down the factory lubrication.
The moving parts of the nozzle should be checked on a regular basis for smooth and free operation, and signs of damage. IF THE
NOZZLE IS OPERATING CORRECTLY, THEN NO ADDITIONAL LUBRICATION IS NEEDED. Any nozzle that is not operating
correctly should be immediately removed from service.
9.2 SERVICE TESTING
In accordance with NFPA 1962 (2013), nozzles must be tested a minimum of annually. Nozzles failing any part of this test must be
removed from service, repaired and retested upon completion of the repair.
9.2.1 HYDROSTATIC TESTING
Each nozzle with a shut off mechanism shall be tested in the following manner.
1. The nozzle shall be placed in a device capable of holding it and the shut off shall be closed.
2. A device capable of exerting a hydrostatic pressure of 300 psi (2070 kPa) or 1.5 times the maximum operating pressure,
whichever is higher, shall be attached to the nozzle.
3. All air shall be bled from the system.
4. The gage pressure shall be increased by 50 psi (3.5 bar or 345 kPa) increments, held for 30 seconds at each pressure up to
the maximum pressure for which the nozzle is being tested, and then held for one minute without leakage.
5. There shall be no sign of leakage through the valve or shut off .

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
11
9.2.2 FLOW TESTING
Flow testing must be conducted in the following manner.
Automatic (Constant Pressure) Spray Nozzles
1. The nozzle shall be mounted so that the fl ow rate and pressure through the nozzle and the pressure at the inlet can be
accurately measured.
2. The fl ow rate shall slowly be increased to the maximum rated fl ow, and the minimum and maximum pressures through
the fl ow range recorded.
3. Nozzles shall maintain their rated pressure ±15 psi (±1 bar or ±100 kPa) throughout the rated fl ow range.
9.2.3 RECORDS
A record of testing and repairs must be maintained from the time the nozzle is purchased until it is discarded. Each TFT nozzle is
engraved with a unique serial number which, if so desired, can be used to identify nozzle for documentation purposes.
The following information, if applicable, must be included on the test record for each nozzle:
1. Assigned identifi cation number
2. Manufacturer
3. Product or model designation
4. Vendor
5. Warranty
6. Hose connection size
7. Maximum operating pressure
8. Flow rate or range
9. Date received and date put in service
10. Date of each service test and service test results
11. Damage and repairs, including who made the repairs and the cost of repair parts
12. Reason removed from service
NFPA 1962: Standard for the care, use, inspection, service testing, and replacement of fire hose, couplings, nozzles and fire hose appliances.
(2013 ed., Section 5.5.4). Quincy, MA: National Fire Protection Agency.
9.3 REPAIR
Factory service is available with repair time seldom exceeding one day in our facility. Factory-serviced nozzles are repaired by
experienced technicians to original specifi cations, fully wet tested, and promptly returned. Repair charges for non-warranty items are
minimal. Any returns should include a note as to the nature of the problem and whom to reach in case of questions.
Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no liability
for damage to equipment or injury to personnel that is a result of user service. Contact the factory or visit the web site at www.tft.com
for parts lists, exploded views, test procedures and troubleshooting guides.
Performance tests shall be conducted on each nozzle after a repair, or anytime a problem is reported to verify operation in accordance
with TFT test procedures. Consult factory for the procedure that corresponds to the model and serial number of the nozzle. Any
equipment which fails the related test criteria should be removed from service immediately. Troubleshooting guides are available with
each test procedure or, equipment can be returned to the factory for service and testing.
All replacement parts must be obtained from the manufacturer to assure proper operation of the product, and to maintain approval
of the device.
CAUTION Any alterations to the nozzle and its markings could diminish safety and constitutes a misuse of
this product.

©Copyright Task Force Tips LLC 2012-2019 LIB-065 August 30, 2019 Rev 01
TASK FORCE TIPS LLC
MADE IN USA • tft.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155
10.0 INSPECTION CHECKLIST
BEFORE EACH USE, the nozzle must be inspected for proper operation and function according to this checklist:
1. There is no obvious damage such as missing, broken or loose parts, corrosion, damaged labels, etc.
2. The waterway is clear of obstructions
3. Coupling is tight and leak free
4. Gaskets are in good condition
5. Shaper or Index ring moves smoothly to all positions including fl ush (if applicable)
6. Nozzle fl ow is adequate as indicated by pump pressure and nozzle reaction
7. Shaper detent (if so equipped) operates smoothly and positively
8. Nozzle moves smoothly in and out of fl ush position (if applicable)
9. There is no damage to the nozzle tip
10. The shut off valve (if so equipped) operates as designed and shuts the fl ow off completely
BEFORE BEING PLACED BACK IN SERVICE, nozzles must be inspected to this checklist;
1. All controls and adjustments are operational
2. Shut off valve (if so equipped) closes off the fl ow completely
3. There are no broken or missing parts
4. There is no damage to the nozzle
5. The thread gasket is in good condition
6. The waterway is clear of obstructions
7. Nozzle is clean and markings are legible
8. Coupling is retightened properly
9. Shaper is set to desired pattern
NFPA 1962: Standard for the care, use, inspection, service testing, and replacement of fire hose, couplings, nozzles and fire hose appliances.
(2013 ed., Section 5.5.4). Quincy, MA: National Fire Protection Agency.
WARNING Any nozzle failing any part of the inspection checklist is unsafe and must have the problem
corrected before use. Operating a nozzle that fails any of the above inspections is a misuse of
this equipment.
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