The Handy THPKLRT User manual

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OWNER
MANUAL
THPKLRT Long Handle Hedge
Trimmer
ISO 9001: 2000
Rev. 2010/12/21
P
Pl le ea as se e r re ea ad d c ca ar re ef fu ul ll ly y t th he e f fo ol ll lo ow wi in ng g i in ns st tr ru uc ct ti io on ns s
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be ef fo or re e y yo ou u u us se e p po ol le e h he ed dg ge e t tr ri im mm me er r t to o e en ns su ur re e s sa af fe e o op pe er ra at ti io on n
25/02/2011

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CONTENTS
1. DESCRIPTION OF SYMBOLS
2. SAFETY RULES
3. PARTS IDENTIFICATION
4. TECHNICAL DATA
5. ACCESSORIES
6. ATTACHMENT SETUP
7. EXAMPLE OF FUEL - MIXING
8. START, OPERATE, STOP THE ENGINE
9. TRIMMING
10. MAINTENANCE
-1. DESCRIPTION OF SYMBOLS
Read and follow this operator’s manual. Failure to do so could
result in serious injury.
Wear head, eye and hearing protection during the operation of
this machine.
Wear heavy-duty gloves, preferably made of leather.
Wear steel-toed safety boots with non-slip soles.
Wear non-slip foot wear
Do not operate near electrical hazards.
Keep all children and bystanders 15M (50ft.) away from the unit
when working.

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2 SAFETY RULES
2-1. Safety rules
1. Before using this unit:
* Read the operator’s manual carefully.
* Check that the cutting equipment is correctly assembled and adjusted.
* Start the unit and check the carburetor adjustment.
* Wear appropriate clothing and protective equipment (safety helmet, protective goggles, safety shoes, gloves, earplugs, etc).
* Always wear gloves if you have to handle the blade.
2-2. Notes when using the unit
1. Check carefully the work site in advance and confirm that there are not any dangerous objects.
2. Never use the machine on an unstable footing.
3. During operation, be sure to keep at least 15 metres away from obstacles (electric wire, etc), bystanders or animals.
4. Never use the machine for purposes other than hedge trimming.
5. During operation, use the shoulder strap. Keep the machine on your right side, holding the front handle with your left hand and the rear grip
with your right hand. Keep a stable operation position with the legs spread.
6. During operation, never hit the machine against hard obstacles such stone and metal.
7. Never touch the blade while it is moving.
8. Be sure to stop the engine and protect the blade with the blade cover when moving or storing the machine.
9. Before storing the machine, perform full cleaning and maintenance.
10. Never store the machine upright, it may fall unexpectedly, causing an injury.
11. Request your dealership or an authorized agent to inspect and maintain the machine at regular intervals.

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3. PARTS IDENTIFICATION
1 Engine 2 Air cleaner 3 Fuel Tank
4 Suspension point 5 Loop handle w/Bar 6 Shaft tube
7 Gear case 8 Blade 9 Support handle
10 Engine stopping device 11 Throttle trigger lockout 12 Throttle trigger
13 Throttle lever lock button

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4. TECHNICAL DATA
Model PROFESSIONAL LONG HANDLE HEDGE TRIMMER = THPKLRT
KAWASAKI
TJ27E
Brand & model
2 STROKE
Displacement 26.3 cc
Max output (kw) 1.20
Fuel tank capacity 0.6
Carburetor Type Diaphragm
Start System Recoil Starter
Engine
Clutch System Automatic centrifugal
Transmission and
Tube Solid Steel / Aluminum Ø24 mm X 1500 mm
Handle Type Anti-vibration D - Loop with Bar
Drive system
Throttle Lever Trigger type handle with Stop Switch
Gear Case Ø24: 7 x 7 T Cutting
attachment Blade Blade Length: 380 mm
Weight 7.7 Kgs
Packing L x H x W 1700 mm X 260mm X 130 mm
5. ACCESSORIES
The Pole hedge trimmer is packed in two separate cartons: one for the engine and another is for the drive shaft and
hedge trimmer attachment.
MODEL THPKLRT
Engine Model KAWASAKI TJ27E
Attachment Hedge trimmer blade in 380mm length w/ Cover
Handle D-Loop handle w/Bar
Standard Tool Spanner 8 x 10 mm, box drive 12 x 16mm

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6. ATTACHMENT SETUP
6-1. Attach the Engine to the shaft tube
1. Put the engine and shaft tube on the ground and assemble as in Fig.1
2. Attach the clutch to the engine and fasten the 4 screws tightly to prevent them coming loose during operation.
Fig.1 Fig.2
6-2. D-Loop handles
1. Adjust the loop handle joint to the most comfortable position for the user.
2. Attach the joint loop handle to the main pipe as in Fig. 2.
3. Tightly fasten 4 sets of screws with hex nuts.
6-3. Throttle wire mounting
1. Insert the throttle wire through the bracket and fasten using a hex nut. Fig. 3
2. Move the carburetor swivel toward the attachment.
3. Insert the tip (thick portion) of the throttle wire into the hole of the swivel.
4. Close the carburetor cover by fastening the screw.
Fig. 3
6-4. Wear the shoulder harness
Pass your arms through the strap, buckle the harness at the front of your body and set the shoulder pads properly. Fig. 4
Note: The shoulder harness has a quick release mechanism, so that you can release the harness instantly in an
emergency.
1. Pull up the grip to separate the hook from the harness. Fig. 5
2. When re-connecting the harness to the hedge trimmer attachment, it is necessary to attach the hook ring to the bracket first and then insert
the grip into the hole in the bracket Fig. 6
Fig. 4 Fig. 5 Fig. 6

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6-5. Cutting attachment mounting
Important:
zMake sure that the engine is turned off and remove the spark plug cap before assembling the hedge trimmer.
zWear protective gloves.
zSecure blades with the blade cover provided when connecting the hedge trimmer attachment into the shaft tube.
1. Loosen the tube locking screw.
2. Insert the drive shaft into the gear case of the attachment.
NOTE!
When having difficulty inserting the drive shaft into the gear case, turn the attachment clockwise or counterclockwise.
3. Tighten the tube locking screw in gear case.
4. Tighten 2pcs of clamp bolts securely.
6-6. Adjustment of blade angle
Warning:
Always stop the engine before making adjustments.
Never touch the blade when adjusting the blade angle & hold the support instead.
1 Stop the engine.
2 Loosen the adjusting screw to adjust the angle. Fig. 7
3 Pull the insert pin and adjust the blade angle to the desired position by holding the support handle.
4 Release the insert pin and fasten the adjusting screw firmly.
Fig. 7
7. EXAMPLE OF FUEL - MIXING
7-1. Fuel mixing
Use unleaded petrol containing 4%, 2 cycle mineral engine oil (25:1) or for 2 cycle semi-synthetic or synthetic engine oil follow the oil
manufacturer’s instructions.
WARNING
1. Use a container to mix petrol with 2 cycle engine oil. Do not mix them in the fuel tank directly. Wipe off spilt fuel immediately.
2. Do not use old mixed fuel as it will deteriorate over time and adversely affect the engine.
3. Do not smoke while mixing fuels.

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8. START, OPERATE, STOP THE ENGINE
8-1. Before starting the engine
Check for loose screws and nuts and fill with properly mixed fuel. For safety, please place the engine on stable ground with the engine stand
(fuel tank) and the guard on the ground.
8-2. Start a cool engine
1. Push the priming pump 5 times. Fig.8
2. Fully close the choke. Fig.9
3. Set the switch to the ON position. Fig. 10
4. Hold the trimmer shaft near the engine firmly and pull the starter strongly.
5. When ignition is heard, open the choke lever gradually and release the starter. Fig. 11
6. Warm up the engine for about 3 minutes.
Fig.8 Fig.9 Fig.10 Fig.11
8-3. When the engine has been warmed up
1. Fully open the choke lever.
2. Push the priming pump 5 times. Fig.8
3. Hold the handle and depress the throttle trigger. Push the throttle lock button on the handle and then release the throttle trigger.
4. Set the switch to the ON position. Fig. 10
5. Hold the trimmer shaft near the engine firmly and pull the starter strongly.
6. If the engine does not start repeat 9-2, the procedure for starting a cool engine.
CAUTION
1. After starting the engine, accelerate and decelerate the engine several times by opening and
closing the throttle trigger.
2. Air in the carburetor causes poor acceleration or engine stoppage.
3. Re-fuel before the fuel is used up; starting the engine after using all of the fuel is very difficult.
8-4. Before operation
After starting the engine, warm it up for about 3 minutes and increase the speed gradually.
8-5. Stop the engine
Do not suddenly stop the engine when operating at high speeds.
Gradually return the throttle trigger and idle the engine before setting the switch to STOP.
CAUTION
Do not operate the engine at high speeds with no load on the cutting attachment,
Especially when the engine is new. When operated at high speeds with no load,
it will accelerate to an excessively high speed that might harm the engine.
8-6. When the engine does not start
If the engine does not start or flames flow back through the muffler even though you have pulled the starter many times, remove and check the
spark plugs.
1. If the spark plugs are dry, no fuel has been fed into the cylinder. Check the fuel pipe and carburetor.
2. Clean or replace the spark plugs if they are wet or dirty.
3. If fuel has overflowed into the crank case, remove the spark plugs, open throttle and pull the starter 2 or 3 times
to remove excess fuel from the crank case.

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8-7. Start the engine
1. Place the unit on the ground: It must rest securely on the engine support and the hook.
2. Remove the blade guard: Check that the blade is not touching any object or the ground.
Check that nobody is standing within the working range of the trimmer.
3. Make sure you have a firm footing: hold the unit firmly against the ground with your left
hand on the tube.
4. Do not stand or kneel on the tube. This will bend the tube and result in permanent
damage to the shaft.
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9. TRIMMING
1. When working with the hedge trimmer, firmly grasp the handles with both hands.
2. Do not touch the cutter blade portion of the pole hedge trimmer during operation or when the engine is running.
3. Take extra care not to inhale exhaust gases when working with the hedge trimmer. Never operate the hedge trimmer in an enclosed room
or an area with insufficient ventilation.
4. Always wear adequate protective wear before starting to work with the hedge trimmer.
5. Stop the engine immediately if the muffler is not functioning properly.
6. Only use the hedge trimmer in good light and visibility conditions.
7. Do not operate the hedge trimmer in darkness or fog. Beware of slippery and wet areas and always ensure secure footing.
8. Never use the hedge trimmer while standing on an unstable surface or a steep slope.
9. Never use the hedge trimmer while standing on a ladder.
10. Never use the hedge trimmer while in a tree.
11. Check the working area before and during operation for wires, cord, glass or other foreign objects that could get caught in the cutter
blades.
12. Confirm that the cutter blades are at a high speed before starting to cut.
13. Always grip the hedge trimmer with both hands and maintain a firm grip when working with the machine.
14. Note that the cutter blades will remain in motion for up to two seconds after the throttle lever has been released.
15. Do not cut with the hedge trimmer at low engine speeds.
16. The speed of the cutter blades cannot be adjusted properly with the throttle lever when the engine is running at low speeds.
17. To trim the top surface of a hedge, first align the cutting tool at an angle of 15-30 degrees in the cutting direction and keep the hedge
trimmer in a horizontal position. Then start trimming the hedge using a sweeping movement, as if you were drawing half circles with the
hedge trimmer shaft.
18. To trim the sides of a hedge, align the blades parallel to the surface to be cut and start trimming with semi-circular upward movements.
19. Pay attention when trimming a hedge that has grown along a fence. Be especially careful not to allow the cutter blades to come into
contact with obstacles such as fences. Cutting into metal, stone, concrete or thick wood may damage the blades and the machine itself.
20. Do not use the hedge trimmer over an extended period of time. As a general rule, for every 50 minutes of operation, take a 10-20 minute
rest.
21. If the cutter blades come into contact with stones or other solid objects, stop the engine immediately and check the blades for damage.
Replace damaged blades.
22. If the hedge trimmer develops a problem during operation, immediately stop the engine. Do not use the machine again until the problem
has been recognized and solved.
23. Always do your utmost to keep pollution and noise emissions as low as possible when operation the pole hedge trimmer. Pay special
attention to correct carburetor adjustment and accurate petrol/oil mixture.
24. If thick branches get jammed in the cutter blades, immediately stop the engine, lay the equipment on the ground and remove the
obstruction. Check the blades for damage before using the machine again.
10. MAINTENANCE
10-1. Cleaning the air cleaner
Wash or replace the cleaner when it becomes dirty. Fig. 12
1. Detach the cleaner mounting screws and remove the cleaner cover.
2. Wash or replace the element. Fig.12
10-2. Spark plug
The spark plugs have a standard electrode-to-electrode distance of 0.6 to 0.7mm Fig. 13
The spark plug electrodes are dry and brown under optimum operating conditions.
Clean as necessary and use the spark plugs designated by the engine. Fig. 13

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10-3. Filter cleaning
The fuel hose has a filter at its end (in the fuel tank) to prevent foreign
matter such as sand from entering the carburetor. Clean the filter as
required because the pump cannot suck up fuel if the filter is clogged,
this would cause the engine to stop. Clean or replace the filter if it
is clogged or damaged. Fig. 14
Fuel Filter (Fig. 14)
10-4. Carburetor
10-6. Sharpening the blade
If the cutting blades have become blunt and cutting performance is poor, have the blades sharpened by an authorized service agent.
10-7. Blade adjustments
Extended use of the hedge trimmer will gradually wear down the blade. Readjust the blades if cutting performance deteriorates noticeably.
1. Release nut 1.
2. Tighten screw 2 lightly until resistance is felt. Then turn the screw in the opposite direction for a quarter or half turn.
3. Hold screw 2 in place with a screwdriver and tighten nut 1.
4. After adjustment lubricate the blades with a thin film of light oil.
5. Start the engine and pull the throttle lever several times to set the blades in motion. Continue for approximately one minute.
6. Stop the engine and wait until the blades come to a standstill. If the blades are running too hot, release screw 2 for another quarter to half
a turn and repeat steps 5-6 to confirm proper adjustment.
Always stop the engine and remove the spark plug cap before adjusting the blades!
The blades have grooves around the truss screws 2. Always keep these grooves clean, so that they can be inspected for possible
damage.
CAUTION
The engine has been adjusted before shipment. In cases of engine trouble, contact your nearby
distributor, because the engine trouble is not caused by a faulty carburetor alone. An engine that is
not adjusted properly will be damaged, not only the carburetor but also the engine itself.

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Do not store in an enclosure where fuel fumes may accumulate or reach an open flame or spark. Serious
personal injury may result.
10-8. Adding grease and lubricant
The gearbox of the hedge trimmer should be greased every 20 working hours. Add approximately 10cc of lubricant (ShellAlvania No. 3 or
equivalent) to the gearbox via the grease nipples and cap of the gear case. Fig. 15
Note:
Observe greasing intervals and the amount of grease to be supplied. Mechanical parts of the hedge trimmer may be damaged if grease is not
supplied at the prescribed intervals or if an insufficient amount of grease is added.
Fig. 15
10-9. Storage
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance.
1. Store the unit in a dry dust free place, out of the reach of children.
2. Place the stop switch in the “OFF” position.
3. Remove any accumulation of grease, oil, dirt and debris from the exterior of the unit.
4. Perform all periodic lubrication and services that are required.
10-10. Storage for engine
1. Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor.
2. Remove the spark plug and pour 7cc (1/4 oz) of fresh, clean, two–stroke engine oil into the cylinder through the spark plug hole.
A. Place a clean cloth over the spark plug hole.
B. Pull the recoil starter handle 2-3 times to distribute the oil inside the engine.
C. Observe the piston location through the spark plug hole. Pull the recoil starter handle slowly until the piston reaches the top of its
travel and leave it there.
3. Install the spark plug (do not connect spark plug cable).
4. Attach the cover to the cutting blades during storage.
IMPORTANT
Some tree sap and resins are corrosive. Thoroughly wash the blades after each use, then coat metal parts with light oil.

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MAINTENANCE RECORD

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12. PARTS DIAGRAM AND LISTS
12-1. Gear Case
No. Part No. Description QTY No. Part No. Description QTY
1 TH173-1 Gear Housing 1 16 TH173-16 Circlip RTW22 2
2 TH173-2 Gear Case 1 17 TH173-17 Hex Bolt M6x8 2
3 TH173-3 Pinion 1 18 TH173-18 Hex Bolt M6x28 2
4 TH173-4 Gear Shaft 1 19 TH173-19 Hex Bolt M5x10 1
5 TH173-5 Gear 1 20 TH173-20 Plate 1
6 TH173-6 Holding Pin Set 1 21 TH173-21 Hex Bolt M4x8 2
7 TH173-7 Hex Bolt M6x12 2 22 TH173-22 E Clip E6 1
8 TH173-8 Washer 14.4x6.5 3 23 TH173-23 Circlip RTW26 1
9 TH173-9 Bearing 6901ZZ 1 24 TH173-24 Bearing 6000 1
10 TH173-10 Bearing 6901ZZ 1 26 TH173-26 Handle 1
11 TH173-11 Bearing 608UU 1 27 TH173-27 Hex Screw 6x16 2
12 TH173-12 Bearing 608UU 1 29 TH173-29 Hex Bolt M6x15 1
13 TH173-13 Knob 1 30 TH173-30 Nut M6 1
14 TH173-14 Circlip RIS12 1 31 TH173-31 Flange Nut M6 1
15 TH173-15 Circlip R24 1 32 TH173-32 Bracket 1

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12-2. Hedge Cutter Blade
No. Part No. Description QTY No. Part No. Description QTY
31 TH173-31 Flange Nut M6 3 42 TH173-42 Seal 2
33 TH173-33 Plate 2 43 TH173-43 Cutting Guide 1
34 TH173-34 Cam 2 44 TH173-44 Blade 2
35 TH173-35 Camshaft 1 45 TH173-45 Hex Bolt M6x22 1
36 TH173-36 Bolt M4x12 6 46 TH173-46 Washer 4
37 TH173-37 Fixing Plate 1 47 TH173-47 Hex Bolt M6x19 3
38 TH173-38 Spacer 1 48 TH173-48 Bolt M4x12SP 2
39 TH173-39 Hex Bolt M6x16 1 49 TH173-49 Gear Case 1
40 TH173-40 Hex Bolt M6x25 1 50 TH173-50 Bearing 608 1
41 TH173-41 Seal 1

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12-3. Throttle Assembly
No. Part No. Description QTY
58 TH172-40 Clamp 1
59 TH172-41 Throttle Assembly 1

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12-4. Clutch Assembly
No. Part No. Description QTY
60 TH172-27 Clutch Assembly incl. 32-36 1
61 TH172-28 Boss 1
62 TH172-29 Circlip R45 1
63 TH172-30 Rubber Damper 1
64 TH172-31 Circlip IRTW28 1
65 TH172-32 Clutch Case 1
66 TH172-33 Circlip S12 1
67 TH172-34 Bearing 6001ZZ 1
68 TH172-35 Circlip R28 1
69 TH172-36 Clutch Drum 1
70 TH172-37 Hex Bolt M6x28 1
71 TH172-38 Hex Bolt M5x12 1
72 TH172-39 Hex BoltM6x30 4

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12-5. Drive Shaft Assembly
No. Part No. Description QTY
51 TH172-25 Main Shaft 1
52 TH172-26 Driveshaft 1
53 TH172-40 Clamp 1
54 TH173-54 Clip 2

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12-6. Loop Handle Assembly
No. Part No. Description QTY
25 TH172-50 Bolt M5x35 4
55 TH172-44 Loop Handle 1
56 TH172-48 Handle Bracket 1
57 TH172-49 Hex Nut M5 4

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12-7. Harness and Tool Set
No. Part No. Description QTY
28 TH172-57 Harness 1
73 TH172-62 Tool Set 1

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EC Declaration of Conformity
We，Importer
Handy Distribution
SN3 4NS
Declare that the product
Designation: LONG HANDLE HEDGE CUTTER
Model: THPKLRT
Complies with the following directives:
2006/42/EC- Machinery Directive
2000/14/EC amended by 2005/88/EC- Noise Emission in the Environment by Equipment for
Use Outdoors Directive.
2004/26/EC- Emission Directive
The conformity assessment procedure followed was in according withAnnex V of the
Directive 2000/14/EC.
Name of the Notified Body: TÜV Rheinland LGA Products GmbH
Address:. Tillystrasse 2, 90431 Nurnberg, GERMANY
- Measured Sound Pressure Level: 102 dB (A)
- Guaranteed Sound Power Level: 110 dB (A)
Standards and technical specifications referred to:
EN ISO 11806:2008
EN ISO 14982:1998
Authorised signatory and technical file holder
Date: 24/2/2011
Signature:
Name / title: Mr. Simon Belcher / Managing Director
Hobley Drive, Stratton St Margaret, Swindon, Wiltshire, SN3 4NS.