The Handy THHC22DB User manual

Page 1
OPERATOR’S MANUAL AND PARTS LIST
PETROL HEDGE TRIMMER - THHC22DB
Sales & Helpline 01793 333220
www.thehandy.co.uk
Before use please read & understand this manual, paying particular
attention to the safety instructions.
2010 v1

Page 2
CONTENTS
SAFETY INSTRUCTIONS 3
SPECIFICATIONS 4
MAJOR PARTS 4
FUEL 5
OPERATION 6
HINTS AND TIPS 7
MAINTENANCE 8
PARTS DIAGRAMS 10-13
EC DECLARATION OF CONFORMITY 14

Page 3
SAFETY INSTRUCTIONS
Read and understand the owner’s manual and labels afxed to the hedge
trimmer. Learn its application and limitations as well as the specic potential
hazards. Retain these instructions for reference.
• Use sturdy footwear and a helmet with eye and ear protection.
Protect exposed parts of your body. Wear heavy duty gloves, preferably
made of leather.
• Do NOT operate the hedge trimmer if you are tired,ill or under the inuence
of alcohol or drugs.
• Do NOT smoke when using the hedge trimmer and ensure caution when
handling fuel. We recommend you fuel the machine at least 3m away from
where you wish to work in case any spilt fuel ignites when starting the engine.
• Ensure that bystanders, children and pets keep well away when starting or
cutting - at least 15m.
• Inspect the hedge trimmer, and in particular the cutter blade, before use
for any worn or damaged parts. Do not use until the parts are repaired or
replaced.
• Before starting the engine make sure the cutter blade is not in contact with
anything and have a clear work area and secure footing.
• Hold the hedge trimmer rmly with both hands when using and keep all parts
of your body away from the machine. Always ensure a safe rm footing and
do not over-reach.
• Always carry the hedge trimmer with the engine stopped and the cutter blade
covered.
• Never lay the hot hedge trimmer down on dry grass or any combustible
material where there is a re risk from the hot engine.
• Only use the hedge trimmer in good light and visibility. During cold weather be
aware of slippery or wet areas.
• NEVER operate the hedge trimmer in a tree or from a ladder.
• NEVER feed twigs or other material to be cut into the cutter blade with your
hands. Do not lift the hedge trimmer by the cutter blades and be aware that
the blades may run on after the engine has stopped.
• Please recycle the cardboard packaging in which the hedge trimmer is
delivered.
Always shut off the engine before setting it down.

Page 4
SPECIFICATIONS
Model No THHC22DB
Weight ( with blade cover) 5.2kg
Fuel Tank Capacity 600 ml
Engine Displacement 22.5 cm³
Handle 5 Position Twist Grip Handle
Cutting Length 510 mm
Maximum Engine Performance 0.65 Kw
Maximum Blade Speed 1.53 m/s
Idling Speed 3000 per min
Clutch Engagement Speed 3800 per min
Carburettor Type Ruixin/huayi
Ignition System Hic
Spark Plug BPM6A
Electrode Gap 0.6~0.7
Mixture Ratio 25:1
Gear Ratio 14:58
MAJOR PARTS
1 Blade
2 Front Handle
3 Recoil Starter
4 Fuel Tank Cap
5 Carburettor
6 On/Off Switch
7 Throttle Lever
8 Rear Handle
9Mufer
10 Gearbox
11 Blade Cover

Page 5
FUEL
Petrol is very ammable. Avoid smoking or fuelling the hedge
trimmer anywhere near a ame or sparks. Allow the engine to cool be-
fore re-fuelling. Fuel the engine at least 3m away from your work area.
• Use a mixture of 25 parts unleaded petrol to 1 part 2-stroke engine oil (25:1)
and mix in the mixing bottle provided. Agitate well.
• Unscrew the fuel cap, and fuel the machine to 80% capacity. Fasten the fuel
cap tightly and wipe up any spillage.
• Ensure that any stored petrol/oil mixture ( 2-stroke) is clearly marked in sepa-
rate can and only stored for 4-6 weeks. If the hedge trimmer is not going to
be used for a long period, drain the mixture from the fuel tank, start the engine
and drain the carburettor of any remaining fuel.
• Dispose of any unwanted 2-stroke mixture at an authorised recycling point.

Page 6
OPERATION
Before use, check that the cutter blade is not damaged, the handles controls
are easy to use and that the STOP On/Off switch operates correctly.
The idling speed should be set so that the blades do not move whilst the en-
gine is idling.
1. Pull the STOP switch backwards.
2. Squeeze lock lever A and then the throttle lever B.
3. Keeping throttle lever B depressed, press throttle lock C inward.
4. Keeping throttle lock C depressed, release throttle lever B - this will lock
throttle lever B in position.
5. Gently depress the primer pump 7-10 times until fuel comes into the primer
pump.
6. Move the choke lever to ‘open’.
7. Holding the unit down rmly, slowly pull the starter cord until resistance is
felt and continue with a sharp pull until the engine res.
8. Move the choke lever to ‘closed’ and pull the starter cord again until the
engine res.
9. As soon as the engine starts, squeeze and release the throttle, thus releas-
ing the throttle lever B so that the engine can idle.
10. Run the engine for approximately one minute at moderate speed before
applying full speed.
• If starting a warm engine, try procedures 1, 7 and 8. If the engine does not
start repeat the whole procedure from step 1.
To Stop the Machine:-
• Release the throttle lever completely and push the STOP switch forward.

Page 7
Always hold the hedge trimmer rmly with both hands when using.
Before cutting ensure that the blades are running at full speed and be aware that
the blades may keep moving after you have released the throttle.
This hedge trimmer has a twist handle which rotates through 180 degrees and is
ideal for cutting shaped hedges.
It is advisable to cut a hedge from the bottom up sweeping the cutter bar in an arc
as you move along the hedge. The double edged cutter blades allows use by left or
right handed operators.
To cut the top of the hedge, hold the cutter bar at an angle of 0-10 degrees as you
swing the hedge trimmer horizontally. Sweep the cutter bar in an arc towards the
outside of the hedge so that the cuttings are swept onto the ground.
Pay special attention when cutting hedges which are laid out along a wire fence. If
the blades makes contact with the wire damage may occur.
Do not use the hedge trimmer for long periods at a time - take a break of 10-15
mins after 50 mins use or after using one tank of fuel.
If the blades hit a stone, wire or other foreign object, turn off the engine and check
for any damage immediately. Replace any damaged blades before continuing.
Do not attempt to remove any twigs or branches jammed in the cutter blades with-
out rst turning the machine off.
HINTS AND TIPS

Page 8
MAINTENANCE
To ensure a long service life and to avoid any damage to the hedge trimmer. per-
form the following maintenance at regular intervals.
Blade Adjustment:
After a period of time the blades may need adjusting.
Refer to the diagram below and follow these guidelines:
1. Loosen nut 1.
2. Turn screw 2lightly until it stops turning and the turn back ¼ -½ turn.
3. Tighten nut 1whilst holding screw 2.
4. Lubricate blades with light oil after adjustments.
5. Start the engine and operate throttle on and off for a minute making sure the
blades run freely.

Page 9
STORAGE
When storing the hedge trimmer for any length of time it is important to drain
down the fuel, both in the tank and the carburettor. Either drain the fuel manually
or run the engine until it uses up all the fuel.
Remove the spark plug and add a few drops of oil into the spark plug hole.
Pull the starter cord gently to conrm that a lm of oil covers the engine inside.
Tighten the spark plug.
Clean dirt or dust from the cutter blade and the outside of the machine and wipe
with an oily cloth.
Store in a dry place.
Air Filter:
Check and clean the Air Filter regularly to ensure optimum performance.
Remove the air lter cover, take out the sponge element and wash in lukewarm
water. Allow to dry completely and then replace. Clean off any excessive dirt and
dust.
Spark Plug:
Check the spark plug periodically and ensure that the gap between the electrodes
is between 0.6 and 0.7mm. Adjust where necessary using the universal wrench
supplied. If the spark plug is clogged with carbon, clean thoroughly or replace.
Grease:
Supply grease to the gear case through the grease hole every 10 to 20 hours
using a good quality grease.

Page 10
PARTS - ENGINE

Page 11
PARTS - ENGINE
No Part No Desc Qty No Part No Desc Qty No Part No Desc Qty
1 TH118-1 Cylinder 1 2 TH118-2 Gasket, base 1 3 TH118-3 Bolt M5x22 2
4 TH118-4 Insulator 1 5 TH118-5 Gasket, insula-
tor
1 6 TH118-6 Gasket, carb 1
7 TH118-7 Screw M5x20 2 8 TH118-8 Mufer Assy 1 9 TH118-9 Mufer 1
10 TH118-10 Spark Arrester 1 11 TH118-11 Bolt M5x50 2 12 TH118-12 Gasket, mufer 1
13 TH118-13 Plate, mufer 1 14 TH118-14 Screw M4x16 1 15 TH118-15 Crankcase,
comp
1
16 TH118-16 Gasket, case 1 17 TH118-17 Bearing 2 18 TH118-18 Oil Seal 1
19 TH118-19 Oil Seal 1 20 TH118-20 Snap Ring 1 21 TH118-21 Bolt M5x30 4
22 TH118-22 Guard 1 23 TH118-23 Screw M5x14 1 24 TH118-24 Piston 1
25 TH118-25 Ring, piston 2 26 TH118-26 Pin, piston 1 27 TH118-27 Snap Ring 2
28 TH118-28 Bearing 1 29 TH118-29 Washer 2 30 TH118-30 Crankshaft
comp
1
31 TH118-31 Nut 1 32 TH118-32 Key 1 33 TH118-33 Shoe 2
34 TH118-34 Screw 2 35 TH118-35 Spring 1 36 TH118-36 Washer 2
37 TH118-37 Washer 2 38 TH118-38 Case, clutch 1 39 TH118-39 Screw M5x16 4
40 TH118-40 Plate, clutch 1 41 TH118-41 Nut 1 42 TH118-42 Rotor 1
43 TH118-43 Coil Assy 1 44 TH118-44 Cord 1 45 TH118-45 Cap 1
46 TH118-46 Cap, spark plug 1 47 TH118-47 Spring 1 48 TH118-48 Grommet 1
49 TH118-49 Spacer 2 50 TH118-50 Bolt M4x25 2 51 TH118-51 Recoil Assy 1
52 TH118-52 Case, recoil 1 53 TH118-53 Spring, spiral 1 54 TH118-54 Reel 1
55 TH118-55 Ratchet 1 56 TH118-56 Spring 1 57 TH118-57 Screw 1
58 TH118-58 Retainer 1 59 TH118-59 Washer 1 60 TH118-60 Rope 1
61 TH118-61 Knob 1 62 TH118-62 Screw 4 63 TH118-63 Bracket 1
64 TH118-64 Gasket, carb 1 65 TH118-65 Carburettor
Assy
1 66 TH118-66 Screw 1
67 TH118-67 Ring 1 68 TH118-68 Swivel 1 69 TH118-69 Valve Assy 1
70 TH118-70 O-Ring 1 71 TH118-71 Jet No 37 1 72 TH118-72 Rebuild Kit 1
73 TH118-73 Body Assy 1 74 TH118-74 Screen 1 75 TH118-75 Gasket Kit 1
76 TH118-76 Diaphragm, pump 1 77 TH118-77 Gasket, pump 1 78 TH118-78 Diaphragm 1
79 TH118-79 Gasket, dia-
phragm
1 80 TH118-80 Body, purge 1 81 TH118-81 Pump, priming 1
82 TH118-82 Cover, pump 1 83 TH118-83 Screw 4 84 TH118-84 Screw 3
85 TH118-85 Label, recoil 1 86 TH118-86 Cap 1 87 TH118-87 Screw M5x60 2
88 TH118-88 Clip 1 89 TH118-89 Body Assy 1 90 TH118-90 Sleeve 2
91 TH118-91 Plate, choke 1 92 TH118-92 Lever, choke 1 93 TH118-93 Screw 1
94 TH118-94 Element 1 95 TH118-95 Cover Assy 1 96 TH118-96 Knob 1
97 TH118-97 Cover, fan 4 98 TH118-98 Screw M5x20 4 99 TH118-99 Cover, engine 1
100 TH118-
100
Screw M5x12 1 101 TH118-
101
Screw 1 102 TH118-
102
Spark Plug 1
103 TH118-
103
Grommet 1 104 TH118-
104
Cord, comp 1 105 TH118-
105
Tube 1
106 TH118-
106
Cable, comp 1 107 TH118-
107
Tank Assy 1 108 TH118-
108
Cap Assy 1
109 TH118-
109
Packing 1 110 TH118-
110
Holder 1 111 TH118-
111
Filter 1
112 TH118-
112
Stopper 1 113 TH118-
113
Pipe, comp 1 114 TH118-
114
Filter Assy 1
115 TH118-
115
Clip 1 116 TH118-
116
Clip 1

Page 12
PARTS - CUTTER

Page 13
PARTS - CUTTER
No Part No Description Qty No Part No Description Qty
1 TH116-1 Rear Handle Assy 1 2 TH116-2 Screw M4x10 1
3 TH116-3 Plate 1 4 TH116-4 Cable End 1
5 TH116-5 Switch Assy 1 6 TH116-6 Throttle Lever 1
7 TH116-7 Snap Ring 1 8 TH116-8 Pin 1
9 TH116-9 Spring 1 10 TH116-10 Cap 1
11 TH116-11 Screw M4x16 5 12 TH116-12 Screw M4x30 1
13 TH116-13 Nut M6 6 14 TH116-14 Bolt M6x50 1
15 TH116-15 Nut M6 1 16 TH116-16 Bolt M6x40 1
17 TH116-17 Clutch Drum 1 18 TH116-18 Middle Case 1
19 TH116-19 Bolt M6x35 2 20 TH116-20 Front Handle 1
21 TH116-21 Bolt M6x14 2 22 TH116-22 Nut M5 2
23 TH116-23 Nut M6 2 24 TH116-24 Nut M6U 4
25 TH116-25 Guide Plate 1 26 TH116-26 Grease Fitting 1
27 TH116-27 Bearing 6001 2RS 1 28 TH116-28 Bearing 608Z 1
29 TH116-29 Pinion 1 30 TH116-30 Gear Comp 1
31 TH116-31 Rod Assy 2 32 TH116-32 Upper Blade 1
33 TH116-33 Bearing 608Z 2 34 TH116-34 Screw M3x5 2
35 TH116-35 Plate 1 36 TH116-36 Felt 1
37 TH116-37 Lower Blade 1 38 TH116-38 Lower Case 1
39 TH116-39 Bolt M5x16 5 40 TH116-40 Bolt M5x20 2
41 TH116-41 Washer 4 42 TH116-42 Screw M6x19 3
43 TH116-43 Plate 1 44 TH116-44 Snap Ring 1
45 TH116-45 Tool Set 1 46 TH116-46 Screwdriver 1
47 TH116-47 Socket Hex ¾” 1 48 TH116-48 Spanner 8x10 1
49 TH116-49 Cover, blade 1 50 TH116-50 Screw M6x22 1
51 TH116-51 Spanner 1

Page 14
EC DECLARATION OF CONFORMITY
Declaration of Conformity
Pursuant to the regulations of the following EC Directives:
- Electromagnetic Compatibility Directive 2004/108/EC
- Machinery Directive 2006/42/EC
Handy Distribution Ltd hereby declares that the product
Machine type: Petrol Hedge Trimmer
Machine model: THHC22DB
Engine Displacement: 22.5cm³
Max Motor Power: 0.65KW
Max Engine Speed: 7500/min
Cutting Speed: 1800/min
Mass in kg: 5.2kg
Cutting Length: 510mm
conforms to the main safety requirements of the EC Directives listed above.
This conformity is based on the following standards and normative documents:
EN 774
EN ISO 14982:1998
Measured Sound Power Level: 103.8dB(A)
Guaranteed Sound Power Level: 108dB (A)
The responsible person, based within the EC, is identied below
Name: Mr. Simon Belcher
Title: Managing Director
Company: Handy Distribution Ltd
Address: Hobley Drive, Stratton St Margaret, Swindon, Wiltshire, SN3 4NS
Signature : Date: 15th Nov 2009

Page 15
To order spare parts and see the complete range of garden
machinery and garden equipment from Handy, visit:
www.thehandy.co.uk
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