
CUTMASTER A40
GENERAL INFORMATION 1-2 Manual 0-4978
• Ventilateallammableorexplosivevaporsfromtheworkplace.
• Donotcutorweldoncontainersthatmayhaveheldcombus-
tibles.
• Providearewatchwhenworkinginanareawhererehazards
may exist.
• Hydrogengasmaybeformedandtrappedunderaluminum
workpieces when they are cut underwater or while using a water 
table. DO NOT cut aluminum alloys underwater or on a water 
table unless the hydrogen gas can be eliminated or dissipated. 
Trapped hydrogen gas that is ignited will cause an explosion. 
 NOISE
Noise can cause permanent hearing loss. Plasma arc processes can 
cause noise levels to exceed safe limits. You must protect your ears 
from loud noise to prevent permanent loss of hearing.
• Toprotectyourhearingfromloudnoise,wearprotectiveear
plugs and/or ear muffs. Protect others in the workplace.
• Noiselevelsshouldbemeasuredtobesurethedecibels(sound)
do not exceed safe levels.
• Forinformationonhowtotestfornoise,seeitem1inSubsec-
tion 1.03, Publications, in this manual.
 PLASMA ARC RAYS
Plasma Arc Rays can injure your eyes and burn your skin. The plasma 
arc process produces very bright ultra violet and infra red light. These 
arc rays will damage your eyes and burn your skin if you are not 
properly protected.
• Toprotectyoureyes,alwayswearaweldinghelmetorshield.
Also always wear safety glasses with side shields, goggles or 
other protective eye wear.
• Wearweldingglovesandsuitableclothingtoprotectyourskin
from the arc rays and sparks.
• Keephelmetandsafetyglassesingoodcondition.Replace
lenses when cracked, chipped or dirty.
• Protectothersintheworkareafromthearcrays.Useprotective
booths, screens or shields.
• UsetheshadeoflensassuggestedinthefollowingperANSI/
ASC Z49.1:
 Minimum Protective Suggested
 Arc Current Shade No. Shade No.
 Less Than 300* 8 9
 300 - 400* 9 12
 400 - 800* 10 14
* These values apply where the actual arc is clearly seen. 
Experience has shown that lighter filters may be used 
when the arc is hidden by the workpiece.
 LEAD WARNING
This product contains chemicals, including lead, or otherwise produces 
chemicals known to the State of California to cause cancer, birth defects 
and other reproductive harm. Wash hands after handling. (California 
Health & Safety Code § 25249.5 et seq.)
1.03 Publications
Refer to the following standards or their latest revisions for more 
information:
1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, 
obtainablefromtheSuperintendentofDocuments,U.S.
GovernmentPrintingOfce,Washington,D.C.20402
2. ANSIStandardZ49.1,SAFETYINWELDINGANDCUTTING,
obtainablefromthe AmericanWeldingSociety,550N.W.
LeJeuneRd,Miami,FL33126
3. NIOSH,SAFETYANDHEALTHINARCWELDINGANDGAS
WELDINGANDCUTTING,obtainablefromtheSuperintendent
ofDocuments,U.S.GovernmentPrintingOfce,Washington,
D.C. 20402
4. ANSIStandardZ87.1,SAFEPRACTICESFOROCCUPATION
ANDEDUCATIONALEYEANDFACEPROTECTION,obtainable
from American National Standards Institute, 1430 Broadway, 
New York, NY 10018
5. ANSIStandardZ41.1,STANDARDFORMEN’SSAFETY-TOE
FOOTWEAR,obtainablefromtheAmericanNationalStandards
Institute, 1430 Broadway, New York, NY 10018
6. ANSI Standard Z49.2, FIRE PREVENTION IN THE USE OF CUT-
TING AND WELDING PROCESSES, obtainable from American 
National Standards Institute, 1430 Broadway, New York, NY 
10018
7. AWS Standard A6.0, WELDING AND CUTTING CONTAIN-
ERS WHICH HAVE HELD COMBUSTIBLES, obtainable from 
AmericanWeldingSociety,550N.W.LeJeuneRd,Miami,FL
33126
8. NFPAStandard51,OXYGEN-FUELGAS SYSTEMSFOR
WELDING,CUTTINGANDALLIEDPROCESSES, obtainable 
fromtheNationalFireProtectionAssociation,Batterymarch
Park, Quincy, MA 02269
9. NFPAStandard70,NATIONALELECTRICALCODE,obtainable
fromtheNationalFireProtectionAssociation,Batterymarch
Park, Quincy, MA 02269
10.NFPAStandard51B,CUTTINGANDWELDINGPROCESSES,
obtainablefromtheNational FireProtectionAssociation,
Batterymarch Park, Quincy, MA 02269
11.CGAPamphletP-1,SAFE HANDLINGOFCOMPRESSED
GASES IN CYLINDERS, obtainable from the Compressed 
GasAssociation,1235JeffersonDavisHighway,Suite501,
Arlington, VA 22202
12.CSAStandard W117.2,CODEFOR SAFETYINWELDING
ANDCUTTING,obtainablefromtheCanadianStandardsAs-
sociation, Standards Sales, 178 Rexdale Boulevard, Rexdale, 
Ontario, Canada M9W 1R3
13.NWSAbooklet,WELDINGSAFETYBIBLIOGRAPHYobtainable
from the National Welding Supply Association, 1900 Arch 
Street, Philadelphia, PA 19103
14.AmericanWeldingSocietyStandardAWSF4.1,RECOM-
MENDEDSAFEPRACTICESFORTHE PREPARATIONFOR
WELDINGANDCUTTINGOFCONTAINERSANDPIPINGTHAT
HAVEHELDHAZARDOUSSUBSTANCES,obtainablefromthe
AmericanWeldingSociety,550N.W.LeJeuneRd,Miami,FL
33126
15.ANSIStandardZ88.2,PRACTICEFORRESPIRATORYPRO-
TECTION, obtainable from American National Standards 
Institute, 1430 Broadway, New York, NY 10018