Thermolev BM Series Manual

Solid fuel boiler
BM series
THERM LEV
Instruction and Operation Manual
Solid fuel boiler BM series

ΨThank you for your trust to Thermolev products.
ΨFor the effective use of this boiler it is necessary to read carefully the present
guidance manual, before the operation of the boiler.
ΨKeep the guidance manual in a safe place with the guarantee of the boiler, for
any possible use
01.Technical data Table [A] page 03
02.Boiler Control Panel Wiring Diagram page 04
03.Placement page 05
04.Protection page 05
05.Operation page 06
06.Security systems page 06
07.Necessary check page 07
08.Service and cleaning page 07
10.BM boiler- operation with oil page 07
09.Part replacement page 08
11.Locate and problem solve page 08
12.Audit card page 08
Contents
THERM LEV
Page 02

01.Technical data of BM series [A] - Table
Page 03
H
D2
C
D1
D3
Φ
G
B
A
Weight
[ kg ]
Output [ kw ]
Max
208,3
57,9
81,0
115,7
138,9
162,0
185,2
Min
185,2
46,3
69,4
92,6
115,7
138,9
162,0
Output [ kcal/h ]
Max
180000
50000
70000
100000
120000
140000
160000
Min
160000
40000
60000
80000
100000
120000
140000
ΒΜ 170
ΒΜ 45
Type
ΒΜ 65
ΒΜ 90
ΒΜ 110
ΒΜ 130
ΒΜ 150
ΒΜ 45
Type
ΒΜ 65
ΒΜ 90
ΒΜ 110
A
[ mm ]
B
[ mm ]
C
[ mm ]
G
[ mm ]
Η
[ mm ]Πλάτος
[ mm ]
Βάθος
[ mm ]
Ύψος
[ mm ]
D2
[ in ]
D3
[ in ]
Φ
[ mm ]
Dimension
1220 605 985
455
455
655
655
320
320
425
425
1 1/4΄΄
2΄΄
455 430
1 1/2΄΄ 600
455 500
660 600
660 700
2΄΄ 555
555
430
1440
1440
855 1010
855 1110
1220 605 885
3/4΄΄ 198
1/2΄΄
3/4΄΄ 1/2΄΄
3/4΄΄ 1/2΄΄
3/4΄΄ 1/2΄΄ 218
218
198
Solid fuel boiler over than 110,000 kcal/h are manufactured under request
D1
[ in ]
Max.operation
pressure
[ bar ]
3
3
3
3
3
3
3
615
270
320
380
450
510
555
Diagramm of BM solid fuel boiler
Hydraulic connection
D1A: boilers water exit (ζεστό)
D1B: return water facility (κρύο)
Φ: chimney connection
D2A: Thermostatic safety valve connection
D2B: metal thermostat connection
D3: Automatic filling and cleaning valve connection
Connection flange
Ventilator
Pellet
Cleaning chimney wicket
Cleaning wicket
Wicket fuel catering
Wicket for removing the ashes

06 N
G
07 L0504030201
P
1 2
1
2P
1 2
1
2
3
NL
I / O
Room Thermostat
N
LN
L
N
LT1
02 .Boiler ‘s control panel - Wiring diagram of BM boiler
TO BE WIRED BY THE INSTALLER
WHITE
RED
BLACK
BLUE
BROWN
YELLOW -GREEN
GREEN
BLACK
Ventilator Circulator
Page 04

03. Placement
Select the installation place.
ΨSelect the right place for the placement of the boiler, where the water and
the electricity supply are available.
ΨThe existence of correct ventilation apertures is necessary in the boiler's
room.
ΨThe room must be spacious to make easy the installation and the annual
services.
ΨNo inflammable and any other kind of things must be stored in the boilers
room.
Steel solid fuel boiler BM series can operate:
Ψeither with close circuit: it is necessary to have expansion vessel. Also must
be placed safety valve for the heating system ½’and thermostatic safety valve
T90 3/4’’
Ψor with open circuit: it is necesssry to have open circuit vessel or tank
04. Protection
ΨBefore the use
1.It is prohibit the use of any other fuel except wood and oil
2.There should be no leaking fumes from the boiler’s doors.
3.There should be no leaking fumes from the chimney.
ΨCheckpoints before the operation
1.Check if there is any leak at the pipe connections
2.Check the water amount in the heating installation.
Ψ8a check the amount of water in the expansion tank, for open circuit
installation
Ψ8b check the water pressure (adjust the settle up valve), for close circuit
installation
3.Turn on the circulator and take the air out from all the radiators.
Page 05
General description
Steel solid fuel boiler BM of Thermolev is manufactured with high quality steel
type ST 37-2. BM boilers have four way fumes and the movement of the fumes
is through rhomboid diaphragms for the best efficiency of the boiler.
The innovative design of the boiler with accesible large openings for the
movement of the fumes has as a result of the boiler’s rare cleaning.

05.Operation
Steel solid fuel boiler BM series can operate with two ways:
1.either with ventilator and control panel in order to achieve controlled burning
and low fuel cost.
Security measures of BM boiler: in case of blackout ventilator stops working and
lowers the flame.
2. Or with metal thermostat with chain for the movement of the wicket and
analogic thermometer.
Checkpoints before the operation of the boiler:
1. Check the existence of water in the heating circuit by opening the clearing
valve.
2. Be sure that the pipes are full of water.
3. Be sure that the burner is earthed.
4. Settle the boiler thermostat in the desired temperature.
5. In case that boiler series BM works with oil, fill the tank with oil before it will
be completely empty. Otherwise air will exist in the circuit and there is a
possibility of flaming weakness.
ΨWater low level
If the level of the water or the pressure of the water faults down of the permissible
level then:
όBoiler must stop working.
όCheck for any leaks in the circuit.
όWhen the quantity of the water comes again to normal levels then the boiler can
start working.
ΨOverheating
When the boiler's temperature overrun the maximum thermostat temperature,
then the burner stop working for safety reasons.
If this happen again, call authorized technician.
ΨDanger in case of oil leak
06. Security systems
Page 06
ΨRemarks during the operation
1.Keep the boiler's room tidy and never store flammable materials!!
2.Check of the flame in short periods
3.If the boiler is going to be for long time stopped, it is good to disconnect the
power Supply.

08. Service and cleaning
Maintenance of the boiler is easy fast.At the bottom of the boiler there is a
special drawer for the export of the ash. The amount of ash generated by the
use of the boiler and the type of wood used. It’s type of wood leaves different
residue during the combustion for this reason there is an exclusion in the
calculation of the ash.
Steel solid fuel BM needs cleaning about once in 25 days :
Page 07
1.First check for any fume leak that may exist in the installation of the boiler. This is
very important so it is good to be really careful.
2.Check boiler's door to be very well closed in case of fume leak.
3.Clean very well the oil that can be found outside the oil tank
4.Be sure that you close really well the top of the oil tank before the operation of the
boiler.
5.Check if the spark and the combustion are right (from the flame checkpoint) only
for oil use.
6. Check regularly for oil leaks in the oil tank or in the pipes
6.1Often clearing out the water from the oil tank, this helps for the right
operation of the boiler (avoiding unpleasant complications)
Cleaning of the oil filter
6.2In case, the oil filter needs to get clear, you should close the oil supply from
the provider valve.
6.3Clean very good the oil filter and the inside part where the filter lay with light
oil or oil.
Cleaning the oil tank
6.4 It is possible to gather some quantity of water in the oil tank or in the oil
supply pipe, especially after a long time without clearing them. In this situation
open the clear up valve of the tank and let the water to run out of it until oil
start to run out.
ΨRegular check
1.Take away the flammable materials from the boiler's room.
2.Keep the boiler and the parts around it, clean.
3.Often check for gas or oil leaking.
4.Check the connections of the chimney pipe and look if they are fixed correct
and if there is any fume's leaking.
5.Check if there is any water leaking in the boiler or in the pipes.
07. Necessary check
Steel boiler series BM oil-gas
09. BM boiler operates with oil-oil use

Page 08
a)For solid fuel boilerBM series
If you notice a problem call an authorised technician.
B)For BM boiler operation with oil
If you notice a problem call an authorised technician.
12. Audit card
B)For boiler series solid fuel boiler BM
Technician
Repair and
Replacement parts
Date
10. Part replacement
1.There isn't any part of the boiler which can broken down in a small term time,
but if it is necessary the replacement of any boiler's part, call our commercial
Representative.
2.For any intervene to the boiler, please call only authorized technician.
3.Intervene to the boiler from someone who isn't authorized technician may
cause to you more problems.
ΨCheck fume's exit
5.It is necessary to check the chimney pipe one time per year. If you find
something faults, call authorized technician.
11.Locate and problem solve

Contact details: Thessaloniki: 11KmThessalonikis- Neohoroudas , 57008 Ionia ,
Tel:[phone], fax: [phone],
E-mail: [e-mail], site:www.thermolev.com