Titan Tool 581-085 User manual

P/N 313-012, REV G © 2001 Titan Tool Inc. All rights reserved. 1
Owner’s Manual
For professional use only
Safety Precautions
This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard which may cause
serious injury or loss of life. Important safety information
will follow.
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.
HAZARD: Injection injury - A high pressure stream
produced by this equipment can pierce the skin
and underlying tissues, leading to serious injury
and possible amputation. See a physician
immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the gun is 3600
PSI/248BAR fluid pressure.
PREVENTION:
•NEVER aim the gun at any part of the body.
•NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
•NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
•ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve must be turned to PRIME to relieve
the pressure. Refer to the PRESSURE RELIEF
PRESSURE described in the pump manual.
•ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning device.
•ALWAYS remove the spray tip before flushing or cleaning
the system.
•The paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect the
hose before each use.
•NEVER use a spray gun without a trigger lock and trigger
guard in place and in good working order.
•All accessories must be rated at or above 3600 PSI/248
BAR. This includes spray tips, guns, extensions, and hose.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
WARNING
NOTE: Notes give important information which should
be given special attention.
CAUTION
WARNING
HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes
can explode or ignite. Severe injury and/or
property damage can occur.
PREVENTION:
•Provide extensive exhaust and fresh air introduction to keep
the air within the spray area free from accumulation of
flammable vapors.
•Avoid all ignition sources such as static electric sparks, open
flames, pilot lights, and hot objects. Connecting or
disconnecting power cords or working light switches can
make sparks.
•Donot smoke in spray area.
•Fire extinguisher must be present and in good working order.
•Place paint pump at a minimum of 3 feet (preferably more)
into a separate, well ventilated room from the spray object or
at least 20 feet from the spray object in a well ventilated
area (add more hose if necessary). Flammable vapors are
often heavier than air. Floor area must be extremely well
ventilated. The paint pump contains arcing parts that emit
spark and can ignite vapors.
•The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
•Use only conductive or grounded high pressure fluid hose.
Gun must be grounded through hose connections.
•Power cord must be connected to a grounded circuit.
•Always flush unit into a separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
static sparks.
•Follow the material and solvent manufacturer's warnings and
instructions.
•Use extreme caution when using materials with a flashpoint
below 70° F (21° C). Flashpoint is the temperature that a
fluid can produce enough vapors to ignite.
•Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths when
spraying flammable materials.
•Use lowest possible pressure to flush equipment.
GAS ENGINE (WHERE APPLICABLE)
Always place pump outside of structure in fresh air. Keep all
solvents away from the engine exhaust. Never fill fuel tank with
a running or hot engine. Hot surface can ignite spilled fuel.
Always attach ground wire from pump unit to a grounded object,
such as a metal water pipe. Refer to engine owner’s manual for
complete safety information.
HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE
MATERIALS - Will cause severe injury or property
damage. This equipment contains aluminum and
cannot be used with halogenated hydrocarbon
solvents.
PREVENTION:
•Do not use materials containing bleach or chlorine.
•Do not use halogenated hydrocarbon solvents such as
mildewcide, methylene chloride and 1,1,1 - trichloroethane.
They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of
material with aluminum.
HAZARD: HAZARDOUS VAPORS - Paints, solvents,
insecticides, and other materials can be harmful if
inhaled or come in contact with the body. Vapors
can cause severe nausea, fainting, or poisoning.
PREVENTION:
•Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide
the necessary protection.
LX-80
Professional Airless Gun
Gun w/swivel 580-100
Gun without swivel 581-100
Gun w/two finger trigger 581-085

2P/N 313-012, REV G © 2001 © Titan Tool Inc. All rights reserved.
•Wear protective eyewear.
•Wear protective clothing as required by coating
manufacturer.
HAZARD: GENERAL - This product can cause severe injury
or property damage.
PREVENTION:
•Read all instructions and safety precautions before operating
equipment.
•Always disconnect the motor from the power supply before
working on the equipment.
•Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
•The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the
General Standards and part 1926 of the Construction
Standards should be consulted.
•Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specifications and safety devices of the pump
manufacturer.
•Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another grounded high-pressure hose.
•All hoses, swivels, guns, and accessories must be pressure
rated at or above 3600PSI/248 BAR.
•Do not spray outdoors on windy days.
•Wear clothing to keep paint of skin and hair.
Installation
Always use a tip safety guard for added protection against
injection. Beware that the guard alone will not prevent
injection. Never cut off tip guard! Always engage gun trigger
lock when the gun is not in use. Before servicing equipment,
consult owner’s manuals and observe all warnings.
Pressure Relief Procedure
Never attempt to install, change, or clean the tip or tip guard
without first performing the “Pressure Relief Procedure.”
1. Move the spray unit’s ON/OFF switch to the OFF position.
2. Turn the spray unit’s pressure control knob counterclockwise
to its lowest setting.
3. Hold the metal part of the gun firmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
4. Trigger the gun into the container to
remove any pressure that may still be in
the hose.
5. Lock the gun by turning the gun trigger
lock to the locked position.
6. Turn the spray unit’s PRIME/SPRAY
valve to the PRIME position.
Assembling the Gun and Tip Assembly
Before attaching a gun to a grounded high pressure airless
hose, make sure that the airless spray unit is turned off and
that fluid pressure has been relieved from the system.
CAUTION
Trigger lock
in locked position.
WARNING
WARNING
Assembling the Gun
1. Connect a high pressure fluid hose to the material inlet on
the gun. Tighten securely with a wrench.
2. With the tip and tip guard off the gun, start the spray unit.
Flush the system according to the manufacturer’s
recommendation. Inspect the unit to make sure that all
fittings are secure and that there are no leaks.
3. Perform the “Pressure Relief Procedure” described earlier in
this manual.
Assembling the Tip
1. Using the tip handle, insert
the tip seal and tip gasket into
the back of the tip guard.
Press in for final adjustment.
2. Insert the tip into the slot on
the tip guard.
3. Thread the tip guard onto the
gun. Position the tip guard in
the desired spraying position,
then tighten securely by hand.
Operation
1. Make sure the arrow on the tip handle is pointing in the
forward direction for spraying.
2. Start the spray unit.
3. Adjust the fluid pressure on the spray unit until the spray is
completely atomized. Always spray at the lowest pressure
necessary to get the desired results.
4. To clear a clogged tip:
a. Rotate the tip 180º so that the arrow on the tip handle is
pointing opposite the spray direction.
b. Trigger the gun once so that the pressure can blow the
clog out.
Never pull the trigger more than once at time with the tip in
the reverse position.
c. Continue this procedure until the tip is clear of the clog.
Changing a Tip
Tips can be removed and replaced easily without disassembling
the gun.
Never attempt to install, change, or clean the tip or tip guard
without first performing the “Pressure Relief Procedure.”
1. Perform the “Pressure Relief Procedure” described earlier in
this manual.
2. Remove the tip from the slot on the tip guard.
3. Insert the new tip into the slot on the tip guard. The arrow
on the tip handle should be pointing in the forward direction
for spraying.
Removing the Gasket and Seal
1. Remove the tip from the tip
guard.
2. Insert the tip handle through
the front of the tip guard.
3. Push the gasket and seal out
through the back of the tip
guard.
Tip Seal
Tip Guard
Tip Gasket
Tip
WARNING
CAUTION
NOTE: The spray tip determines the size of spray pattern
and coverage. When more coverage is needed, use
a larger tip instead of increasing fluid pressure.
NOTE: The arrow on the tip handle should be pointing in
the forward direction for spraying.
Tip Seal
Tip Guard
Tip Gasket
Tip

P/N 313-012, REV G © 2001 Titan Tool Inc. All rights reserved. 3
Identifying Tip Sizes
To identify tip sizes, use the following formula. A “517” tip size
will be used in this example.
The first digit multiplied by two represents the size of the spray
pattern when spraying 12” away from the work surface:
5 x 2 = 10” spray pattern
The second two digits represent the diameter of the orifice on the
tip:
17 = .017” orifice
Cleanup
Maintaining a clean gun is important to ensure trouble-free
operation. Flush the gun after each use and store in a dry
location. Do not leave the gun or any of its parts in water or
solvents.
Special cleanup instructions for use with flammable
solvents:
•Always flush spray gun preferably outside and at least one
hose length from spray pump.
•If collecting flushed solvents in a one gallon metal container,
place it into an empty five gallon container, then flush
solvents.
•Area must be free of flammable vapors.
•Follow all cleanup instructions.
The pump, hose, and gun should be cleaned thoroughly
after daily use. Failure to do so permits material to cake,
seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun nozzle tip
removed when using mineral spirits or any other solvent to
clean the pump, hose, or gun. Static electricity buildup may
result in a fire or explosion in the presence of flammable
vapors.
Always remove the tip/tip guard, adjust
the pressure to its lowest setting, and
hold the gun firmly against a metal
container while flushing.
Maintenance
Follow all safety precautions as described in the Safety
Precautions section of this manual before proceeding.
Replacing/Servicing the Seal Assembly
If your spray gun leaks or spits at the tip when you release the
trigger, the needle or seat is worn, damaged, or dirty and must
be replaced or cleaned. Refer to the Parts List section on the
back of this manual for part identification.
Never attempt to perform maintenance on the spray gun
without first performing the “Pressure Relief Procedure.”
WARNING
WARNING
WARNING
WARNING
CAUTION
WARNING
NOTE: Worn spray tips will adversely affect the spray
pattern and result in reduced production, poor
finish, and wasted material. Replace worn tips
immediately.
1. Disconnect the spray hose from the gun.
2. Remove the tip and tip guard.
3. With the trigger depressed, remove the diffuser and the
diffuser washer from the front of the gun.
4. Remove the lock nut, rear housing, and retractor pins from
the rear of the gun head.
5. Remove the seal assembly from the front of the gun head by
pushing or gently tapping at the back of the seal assembly.
6. Soak the removed parts in the appropriate solvent and wipe
clean.
7. Inspect the parts for wear or damage and use new parts
during reassembly of the gun, when necessary.
8. Install the seal assembly into the front of the gun head.
9. Install the retractor pins into the rear of the gun head. Slide
the rear housing onto the retractor pins and secure in
position with the lock nut.
10. WIth the trigger depressed, install the diffuser washer
followed by the diffuser into the front of the gun head and
tighten securely with a wrench.
11.Perform the “Adjusting the Seal Assembly” procedure
described below.
Adjusting the Seal Assembly
Proper adjustment of the seal assembly is essential to
ensure positive shut-off when the trigger is released.
1. Tighten the lock nut until the rear housing is flush against the
gun head.
2. Unscrew the lock nut 3/4 of a turn.
Replacing/Removing the Filter
1. Move the gun trigger lock to the unlocked position.
2. Loosen and remove the handle from the gun head.
3. Turning clockwise, unscrew the filter from the gun head.
4. Turning counterclockwise, screw the new or cleaned filter
into the gun body.
5. Make sure the handle seal is in position and thread the
handle into the gun head until secure.
6. Move the gun trigger lock to the locked position.
Accessories
Part # Description
611-111 6" Gun Extension
611-121 12" Gun Extension
611-131 18" Gun Extension
611-141 24" Gun Extension
611-630 Gun Extension Swivel Head Assy.
310-354-1 3' Pole Extension
310-654-1 6' Pole Extension
711-600 Gun Extension Swivel Head Assy.
316-505 1/4" x 50' Airless Hose, 3300 PSI
711-612 1/8" Airless Tip Gaskets
310-110 Spray/Roll Accessories Kit
310-950 9" Telescoping Roller Kit
310-955 12" Telescoping Roller Kit
NOTE: Left-handed threads require turning the filter
clockwise to remove.
NOTE: To check the adjustment of the seal assembly:
1. Move the gun trigger lock to the locked position.
2. Pull the trigger.
With the trigger lock engaged, there should be 1/32” of
movement between the locknut and the rear housing
while pulling the trigger.
WARNING
NOTE: Lubricate all packings and moving parts before
reassembly with a lithium-based grease.

4P/N 313-012, REV G © 2001 © Titan Tool Inc. All rights reserved.
Limited Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in
material and workmanship. Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are
shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the
recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan
component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and
prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES
WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED
THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS
EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH
RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT
MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN
WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
United States Sales & Service
1-800-526-5362
Fax [phone]
556 Commerce Street
Franklin Lakes, NJ 07417
www.titantool.com
Canadian Branch
1-800-565-8665
Fax [phone]
200 Trowers Road, Unit 7B
Woodbridge, L4L 5Z8
International
1-201-337-1240
Fax [phone]
556 Commerce Street
Franklin Lakes, NJ 07417 USA
www.titan-tools.com
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Item Part # Description Quantity
1581-087 Trigger pin screw .......................................1
2580-005 Gun head...................................................1
3580-023 Trigger guard .............................................1
4580-017 Seal assembly ...........................................1
5580-032 Retaining nut housing................................1
6520-020 Diffuser washer..........................................1
7520-018 Diffuser ......................................................1
8661-517 Tip complete
(includes items 10 and 11) ........................1
9661-012 Tip guard....................................................1
10 651-040 Tip seal ......................................................1
11 651-020 Tip gasket ..................................................1
12 581-078 Trigger, two finger ......................................1
13 580-071 Trigger, four finger
(includes items 1 and 14) ..........................1
14 580-019 Trigger screw .............................................1
15 500-053 Swivel repacking kit
(gun with swivel fitting only).......................1
Item Part # Description Quantity
16 500-052 Swivel fitting (gun with swivel fitting only) .1
17 570-008 Straight fitting
(gun with straight fitting only).....................1
18 226-001 Lock nut .....................................................1
19 580-003 Rear housing .............................................1
20 580-025 Retractor pin ..............................................2
21 560-038 Handle seal................................................1
22 500-200-060 Filter...........................................................1
23 581-081 Separator (two finger gun only) .................1
24 580-021 Handle (gun with swivel fitting)..................1
581-021 Handle (gun with straight fitting)
25 580-031 Trigger bracket (gun with swivel fitting) .....1
581-033 Trigger bracket (gun with straight fitting)
500-051 Swivel assembly (gun with swivel fitting
only, includes items 15 and 16) .................1
580-034 Gun repair kit
(includes items 4, 6, 7, and 18) .................1
Parts List