Titan Tool PowrLiner 550 User manual

PowrLiner
550
0517 • Form No. 0293779B
Airless, high-pressure
sprAying unit
Airless hochdruck-
spritzgerät
groupe de projection à
hAute pression
- d - BetrieBsAnleitung 22
- F - Mode d’eMploi 44
operAting MAnuAl
Models:
0290004

2 PowrLiner 550
GB
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Be safety conscious!
1
2
3
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Titan spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and
spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Titan spray gun using the safety catch on the trigger.
3. Switch o unit.
Original Operating Manual

PowrLiner 550 1
GB
Contents
Contents
Page
1. Safety regulations for Airless spraying..........................2
1.1 Explanation of symbols used...................................................2
1.2 Gasoline engine safety...............................................................5
1.3 Fueling (gas engine)...................................................................6
2. General view of application.................................................7
2.1 Application.....................................................................................7
2.2 Coating materials.........................................................................7
3. Description of unit....................................................................7
3.1 Airless process...............................................................................7
3.2 Functioning of the unit..............................................................7
3.3 System diagram............................................................................8
3.4 Technical data...............................................................................9
3.5 Operator controls ........................................................................9
4. Operation................................................................................... 10
4.1 Setup............................................................................................. 10
4.2 Preparing to paint .................................................................... 11
4.3 Painting........................................................................................ 12
4.4 Attaching the tip guard and tip........................................... 13
4.5 Pressure relief procedure....................................................... 13
4.6 Cleaning a clogged tip............................................................ 14
4.7 Changing a spray tip................................................................ 14
4.8 Stenciling..................................................................................... 15
4.9 Operating the front caster..................................................... 15
Page
5. Cleanup....................................................................................... 15
5.1 Special cleanup instructions for use with
ammable solvents.................................................................. 15
5.2 Cleaning the sprayer................................................................ 15
5.3 Special cleanup.......................................................................... 16
5.4 Cleaning / replacing the gun lter ..................................... 16
5.5 Cleaning the Sureo™ valve.................................................. 17
6. Maintenance............................................................................. 17
6.1 Adjusting the trigger tension............................................... 17
6.2 Maintaining the engine.......................................................... 18
6.3 Safety shut-o switch.............................................................. 18
6.4 High pressure hose .................................................................. 18
6.5 Replacing the relief valve....................................................... 19
6.6 Servicing the uid section..................................................... 20
7. Remedy in case of faults ..................................................... 21
Accessories and spare parts .......................................................... 66
Spare parts list for the main assembly.....................................66/67
Spare parts list for the drive assembly.....................................68/69
Spare parts list for the cart assembly ......................................70/71
Spare parts list for gun holder assembly ................................72/73
Spare parts list for the spray gun..................................................... 74
Connection diagram.......................................................................... 75
Accessories for PowrLiner 550 units.......................................... 76
Tip Chart ................................................................................................... 76
Warranty ................................................................................................ 80

2 PowrLiner 550
GB
Safety precautions
1. Safety regulations for Airless
spraying
1.1 Explanation of symbols used
This manual contains information that must
be read and understood before using the
equipment. When you come to an area that has
one of the following symbols, pay particular
attention and make certain to heed the
safeguard.
This symbol indicates a potential
hazard that may cause serious
injury or loss of life. Important
safety information will follow.
At
tention
This symbol indicates a potential
hazard to you or to the equipment.
Important information that tells
how to prevent damage to the
equipment or how to avoid causes
of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and
paint fumes
Danger of explosion from solvent,
paint fumes and incompatible
materials
Danger of injury from inhalation
of harmful vapors
i
Notes give important information
which should be given special
attention.
HAZARD: INJECTION INJURY
A high pressure stream produced
by this equipment can pierce the
skin and underlying tissues, leading
to serious injury and possible
amputation.
Do not treat a spraying injury as
a harmless cut. In case of injury to
the skin through coating materials
or solvents, consult a doctor
immediately for quick and expert
treatment. Inform the doctor about
the coating material or solvent used.
PREVENTION:
 • NEVERaimthegunatanypartofthebody.
 • NEVERallowanypartofthebodytotouch
theuidstream.DONOTallowbodyto
touch a leak in the uid hose.
 • NEVERputyourhandinfrontofthegun.
Gloves will not provide protection against
an injection injury.
 • ALWAYSlocktheguntrigger,shuttheuid
pump o and release all pressure before
servicing, cleaning the tip guard, changing
tips, or leaving unattended. Pressure will
not be released by turning o the engine.
ThePRIME/SPRAYvalveorpressurebleed
valve must be turned to their appropriate
positions to relieve system pressure.
 • ALWAYSkeeptipguardinplacewhile
spraying. The tip guard provides some
protection but is mainly a warning device.
 • ALWAYSremovethespraytipbefore
ushing or cleaning the system.
 • NEVERuseaspraygunwithoutaworking
trigger lock and trigger guard in place.
 • Allaccessoriesmustberatedatorabove
the maximum operating pressure range of
the sprayer. This includes spray tips, guns,
extensions, and hose.

PowrLiner 550 3
GB
Safety precautions
HAZARD : HIGH PRESSURE HOSE
The paint hose can develop leaks
from wear, kinking and abuse. A
leak can inject material into the skin.
Inspect the hose before each use.
PREVENTION:
 • Avoidsharpbendingorkinkingofthe
high-pressure hose. The smallest bending
radius amounts to about 20 cm.
 • Donotdriveoverthehigh-pressurehose.
Protect against sharp objects and edges.
 • Replaceanydamagedhigh-pressurehose
immediately.
 • Neverrepairdefectivehigh-pressurehoses
yourself!
 • Electrostaticchargingofspraygunsand
the high-pressure hose is discharged
through the high-pressure hose. For this
reason the electric resistance between the
connections of the high-pressure hose
must be equal to or lower than 1MΩ.
 • Forreasonsoffunction,safetyand
durability use only original Titan high-
pressure hoses.
 • Beforeeachuse,checkallhosesforcuts,
leaks, abrasion or bulging of cover. Check
for damage or movement of couplings.
Immediately replace the hose if any of
theseconditionsexist.Neverrepairapaint
hose. Replace it with another earthed high-
pressure hose.
 • Makesurepowercord,airhoseandspray
hoses are routed in such a manner to
minimize slip, trip and fall hazard.
HAZARD: EXPLOSION OR FIRE
Flammable vapors, such as solvent
and paint vapors, in work area can
ignite or explode.
PREVENTION:
 • Useequipmentonlyinwellventilatedarea.
Keep a good supply of fresh air moving
through the area to keep the air within
the spray area free from accumulation of
ammable vapors. Keep pump assembly
in well ventilated area. Do not spray pump
assembly.
 • Gasmodelsonly-Donotllfueltankwhile
engine is running or hot; shut o engine
and allow to cool. Fuel is ammable and
can ignite or explode if spilled on a hot
surface.
 • Eliminateallignitionsources,suchaspilot
lights, cigarettes, portable electric lamps
and plastic drop cloths (potential static
arc).
 • Keepworkareafreeofdebris,including
solvent, rags and gasoline.
 • Donotplugorunplugpowercords,orturn
power or light switches on or o when
ammable vapors are present.
 • Groundequipmentandconductiveobjects
in work area. Make sure grounding chain is
in place and reaches the ground.
 • Useonlygroundedhoses.
 • Holdspraygunrmlytothesideofa
grounded pail when triggering into pail.
 • Ifthereisstaticsparkingorifyoufeela
shock, stop operation immediately.
 • Knowthecontentsofthepaintand
solvents being sprayed. Read all Material
Safety Data Sheets (MSDS) and container
labels provided with the paints and
solvents. Follow the paint and solvent
manufacturer’s safety instructions.
 • Donotuseapaintorsolventcontaining
halogenated hydrocarbons. Such as
chlorine, bleach, mildewcide, methylene
chloride and trichloroethane. They are not
compatible with aluminum. Contact the
coating supplier about compatibility of
material with aluminum.
 • Keepareextinguisherinworkarea.