Titan PGD2875H User manual

Operator’s Manual
PGD2875H

1
Table of Contents
Introduction......................................................................................................2
Safety Warnings ..............................................................................................3
Main Parts…………………………………………………………………………….4
Preparation for Use…………………………………………………………………5
Operating Instructions.....................................................................................7
Service and Maintenance.................................................................................8
Troubleshooting...............................................................................................12
Key Product Data……………………………………………………………………13
Parts Diagrams………………………………………………………………………14
Warranty..............................................................................................................17
Contact Info.........................................................................................................18

2
Introduction
Thank you for choosing Titan Gas-Powered Post Drivers. The performance of this machine is dependent
upon your knowledge of the information contained inthis operator’s manual and your understanding of the
operation and care of the engine installed on your Titan Post Driver.
This postdriver ispowered by a Honda GX35 engine. Honda supplies its own operator’s manual, which
covers allaspects of operating and maintaining your Honda engine. The Honda manual is provided to you
along with this Titan Post Drivers operator’s manual. Keep both manuals with your machine for reference by
all operators. Follow all recommended maintenance for both the Titan Post Driver and the Honda engine.
Your Titan Post Driver comes with a one-year limited manufacturer’s warranty (see warranty terms on Page
17of this manual). We suggest that you read the warranty information and fully understand its coverage and
your responsibilities of ownership. To register your Titan Post Driver, simply fill out and return the warranty
registration card enclosed with your machine.
The Honda warranty is separate from the Titan Post Drivers warranty and is subject to its own coverage
conditions and responsibilities of ownership. You can find the Honda warranty included with your Honda
operator’s manual.
Please contact Titan Post Drivers at [phone] for parts or technical questions related to your post
driver warranty. Please contact your local Honda service dealer for parts or technical questions related to
your engine.
Titan PGD2875H Post Driver

3
Safety Warnings
1. Always follow proper operation and maintenance instructions.
2. Always use approved Personal Protective Equipment (PPE). Operators and all other persons in the
immediate working area must wear protective equipment as well. Noise emitted from the machine
while working can reach above 100 decibels, which can also harmothers in close proximity. We
recommend the following personal protective equipment:
a. Class 4 (SLC80 = 22.4 dB) hearing protection or greater
b. Impact-resistant eye protection with side guards
c. Protective gloves
d. Protective boots
3. Always check fastening screws before use. If they are loose, tighten them.
4. Always check the spark plug before use. Ifitisexposed, itmust be covered by a high-voltage cap.
Check the flameout line and pipes for damage. Ifdamaged, repair or change them before use.
5. Keep the handle clean and dry.
6. Do not add too much fuel. The fuel level should not exceed the neck of the fuel tank. Ifaccidental
overfilling occurs, pour fuel out until the fuel level is within the proper range within the fuel tank. There
should not be anyfuel on the surface of the machine. ALWAYS wipe your post driver clean after
refueling. Only start the post driver after anyexcess fuel has evaporated completely.
7. After refueling, tighten the fuel lid. Be sure to check for fuel leaks or damage to the fuel tank. If
damage is found, turn off the post driver immediately, and do not operate ituntil the damage is
repaired.
8. Never use this post driver inside a building or unventilated area. The engine exhaust contains
poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. These fumes
can cause unconsciousness or death.
9. Do not use the post driver in adverse weather conditions such as thunderstorms, heavy fog, or strong
wind.
10. While operating the post driver, maintain good balance and operate the machine vertically. The
operator should stand and operate this machine from the front.
11. Do not operate the postdriver with one hand or turn the machine upside down horizontally. ALWAYS
use two hands and correct posture when operating the driver.
12. When transporting the post driver, turn itoff.
13. Never let your post driver run unattended, and keep unauthorized persons away from the operation
area.
14. While operating the post driver, be sure the contact surface of the post is smooth and flat and the
diameter of the post iswithin the limit of the post driver barrel (3.15”).
15. Avoid quick acceleration so you do not damage the machine.
16. During operation, be sure the muffler exhaust fumes are pointed away from others. The high-
temperature exhaust gas can cause serious injury.
17. To avoid being burned, do not touch the muffler, engine cylinder, barrel, hammer case, gearbox, etc.
after operation. These parts will be very hot and can cause serious injury.
18. Gasoline is highly flammable. Therefore, replenish fuel in a well-ventilated area. ALWAYS turn off the
engine before refueling.
19. Store fuel in a proper area that is free from fire hazards.
20. Before transport, empty the fuel inside the fuel tank to avoid leakage.
21. Non-professional maintenance staff are prohibited from dismantling this post driver in order toavoid
accidents, structural damage of parts, and /or shortened service life.

4
Main Parts
No.
Part Name
No.
Part Name
No.
Part Name
1
Oil Level Gauge
2
Handle
3
Starter
4
Gas Tank
5
Gas Cap
6
Choke Valve
7
Fuel Bubble
8
Air Filter
9
Positioning Sleeve
10
Dampening Spring
11
Handle Sleeve
12
Grease Cap
13
Hammer Case
14
Serial No. Location
15
Throttle Limit Screw
16
Combination Switch
17
Throttle Switch
18
Stop Switch
19
Throttle Cable
20
Piling Socket
21
Piling Socket Sleeve

5
Preparations For Use
Installing Inner Pile Head
If the inner pile head (#49) is not pressed on the shock (#43) at this time, you must slide the inner pile head inside
the piling socket and match the small side with the shock. Tap the inner pile head a few times to make sure it is
connected to the shock. As you start using your machine, the inner pile head will press further on the shock and will
not separate again without the use of tools.
Adding Fuel
1. Always turn the engine off and allow adequate time for itto cool before refueling. Only use unleaded
fuel with 86 octane or higher.
2. Never refuel your driver with the engine hot, running, or in an unventilated area. Fuel vapors are
extremely flammable and can cause severe injury or death if ignited by a spark or excessive heat
from a hot engine.
3. Do not add too much fuel. The fuel level should not exceed the neck of the filler fuel tank. If
accidental overfilling occurs, pour fuel outuntil the fuel level iswithin the proper range within the fuel
tank. There should not be any fuel on the surface of the machine. ALWAYS wipe your post driver
clean after refueling. Only start the postdriver after anyexcess fuel has evaporated completely.
4. After refueling, tighten the fuel tank lid.
5. This postdriver uses pure gasoline as fuel. Do not use gasoline mixed with oil. This will result in poor
starting performance and low function.
Before use, install the correct piling socket sleeve for your application as shown below:
Installing Piling Socket Sleeve

6
Adding Engine Oil
1. Before the first use, addengine oil. THE OIL ISNOTFILLED WHEN THE POST DRIVER IS
ASSEMBLED. Honda suggests adding less than 80 cm2(2.7 US oz., 2.8 Imp. oz.), then checking.
Add oil ifrequired to fill to the bottom edge of the oil fill hole. Use 10W-30 oil. DO NOT OVERFILL.
Always place the driver in the horizontal position to check oil the level. Proper oil level is essential for
the correct operation of the post driver. Overfilling the oil will result in loss of power and could cause
permanent damage to your engine.
2. To avoid damage to the engine, always check the engine oil before starting the driver. Be sure the
engine oil level isadequate.
3. For every 10 hours of use, itisnecessary to check the oil level.
4. To check the oil, place the driver horizontally. Unscrew the oil level gauge, and check the oil level as
shown below. Ifthe oillevel islow, add oil. Ifthe oil isdirty, change the oil.
The recommended environmental temperature range of the machine is 5° to 105° F. We recommend the use
of SAE 10W-30 engine oil, which equals to API classification SJ.
See SAE Engine Oil Consistency Table below.
Checking the Air Filter
1. Remove the air filter cover, and check to see if the air filter is clean. If it is dirty, clean it.
2. After checking the air filter, reinstall the air filter cover.
Upper Limit
Upper Limit
Oil Filler
Minimum
Oil Level Gauge
SAE Engine Oil Viscosity Grade
Environmental Temperature

7
Operating Instructions
Starting
1. The Honda GX35 engine is inclinable, which means itcan be stored and operated in any direction.
BEFORE STARTING, the driver needs tobe in the horizontal position for 5 minutes.
2. Before starting the post driver, press the transparent, semi-circle fuel bubble repeatedly until the
carburetor is filled with fuel. Ifthe engine is cool, place the choke lever to the "on" position.
3. Place one hand on the top engine cover with slight downward pressure. With your other hand, pull the
starter rope about 20" quickly.
4. After the engine has started, place the choke lever completely to the "off" position. AFTER IDLING
FOR 5 MINUTES,start normal work.
5. While the post driver isrunning, don’t pull the starter rope. The high-speed rotating parts may damage
the starter.
Operating
1. After the engine is started, ALLOW IT TO IDLE FOR 5 MINUTES BEFORE USE.
2. For a brand new driver, ONLY PERFORM LOW TO MEDIUM-SPEED WORK FOR THE FIRST 24
HOURS OF USE in order to break in the engine and prolong the life of the machine.
3. For a brand new driver, it may take 2 to 3 minutes of post driving for the machine to begin running at
a normal performance level.
4. Do not operate the driver at a high speed when you are not driving posts.
Turning Off the Machine
1. Release the throttle trigger and ALLOW THE MACHINE TO IDLE FOR 3 TO 5 MINUTES.
2. Push the stop switch to the off position (see below).
S
T
O
P
Stop Switch

8
Service and Maintenance
Air Filter Maintenance
After the driver has been used for some time, dirt and dust particles can block the flow of air, which will
result in reduced power and increased oil consumption. Itis necessary to clean the air filter regularly. The
cleaning cycle is usually every 3 months or every 25 hours of operation. When using the driver in
extremely dusty environments, clean it every 10 hours or even every day.
Cleaning the Air Filter
1. Remove the air filter cover, and take out the air filter.
2. Put the air filter into water. Squeeze the water out of the filter and allow it to air dry.
3. Put it in clean oil and rub gently. Take it out and squeeze it dry.
4. After cleaning, assemble the air filter and the air filter cover.
Fuel Filter Maintenance
If the fuel filter is blocked, the post driver will have reduced speed and weaker impact energy.
1. Open the tank lid.
2. Remove the fuel filter from the fuel tank with a metal hook and clean it.
3. When cleaning the fuel filter, clean the fuel tank at the same time as shown below.
Carburetor Maintenance
The fuel tank and the carburetor generally have residual fuel. Over time, the residual fuel can block up the
fuel line causing the engine not to start. Therefore, when the machine is not used for more than one
week, be sure to completely remove the fuel.
1. To drain fuel, remove the fuel inlet pipe and filter from the tank. Press the carburetor fuel bubble
repeatedly until all fuel has been emptied from the lines and carburetor.
2. Empty out any fuel that has drained into the fuel tank, then place the fuel filter and line back inside
the tank.

9
Spark Plug Maintenance
If the spark plug has too much carbon deposit, it will result in poor engine performance. It is necessary to
regularly maintain and adjust the spark plug every year or every 100 hours of operation.
1. Remove the spark plug as shown.
2. Remove carbon deposit.
3. Adjust to 0.6 – 0.7 mm.
4. Replace the spark plug.
Replacing Engine Oil
1. Dirty engine oil will result in reduced service life of moving engine parts. Itis necessary to
regularly replace engine oil and keep engine oil atproper levels.
2. Replace engine oil every 6 months or after 50 hours of operation.
3. Drain the oil when the engine is hot to guarantee that engine oil can be emptied quickly and
completely.
4. Replacing engine oil:
a. Ensure that the cap of the fuel tank isscrewed tight.
b. Place a proper container near the engine for storing waste engine oil.
c. Remove the engine oil gauge, lean the engine toward the engine oil filler, and discharge
engine oil tothe container as shown below.
d. Place the driver horizontally and add the recommended oil to the bottom edge of the oil
filler. Refer to page 6 for adding the correct amount of engine oil.
The recommended environmental temperature range of the machine is 5° to 105° F. We recommend the use
of SAE 10W-30 engine oil, which equals to API classification SJ.
Fuel Tank Cap
Oil Filler

10
Lubrication of Gearbox and Impact Parts
After 40 hours of use, open the gearbox cover, and add 75 Series Grease to the connecting rod to fully lubricate
the machine as shown below.

11
Maintenance Schedule
This schedule is based on operating the post driver under
normal conditions. Under more strenuous conditions,
such as a dusty environment or long work hours, the
maintenance cycle should be adjusted accordingly.
Before Each Use
After Each Use or Every Day
After Filling Oil
Every Week
Every Month
If Temporary Failure
If Necessary
The Whole Machine
Outlook Check
(state,
tightness of
screws)
√√
Clean
√
Control Handle/Stop Button
Function Check
√
√
Air Filter
Clean
√
√
Replace
√
Fuel Filter
Check
√
Replace
√
Fuel Tank/Fuel Tank Lid
Clean
√
√
Check √√
Tighten
√
Reduction Gearbox/Impact Cylinder
Clean
√
Add Grease
√
Muffler Check √
Remove Carbon
Deposit √
Cylinder Cooling Fin
Check
√
Clean
√
Spark Plug Check/Adjust √
Replace √
Screw and Nut
Check
√
√
Tighten √

12
Troubleshooting
Example 1: Difficulty starting the engine.
1. Make sure the choke lever is in the "on" position (page 7).
2. Remove the fuel in the tank, and replace it with fresh gasoline.
3. Press the fuel bubble 3-4 times.
4. Check to make sure the on/off switch is in the down position.
5. Check the fuel filter (page 8).
6. Check the air filter (page 8).
7. Check the spark plug (page 11).
Example 2: Difficulty starting after a sudden stop.
1. Check the fuel level.
2. Check to make sure the on/off switch is in the down position.
3. Check the fuel filter (page 8).
4. Check the spark plug (page 11).
Example 3: Engine lacks power.
1. Check the air filter (page 8).
2. Check the spark plug (page 11).
3. Check the fuel lines and fuel filter (page 8).
Example 4: Post driver is not performing efficiently.
1. Be sure to hold 10-12 pounds of downward pressure while driving posts.
2. Try different throttle positions to find the best speed for your application.
Use the throttle limit screw to dial in the best throttle setting.
3. Check the driver impact grease level. 1-2 tablespoons max (page 10).
4. Check the condition of the O-rings.
Example 5: The starter rope will not pull.
1. Make sure the driver has been in the horizontal position for at least 5 minutes.
2. Check the engine oil.
a. If low, add oil.
b. If too full, remove excess oil and follow the steps below.
*If the driver was overfilled with oil, or engine was stored upside down for long periods of time,
oil can seep into the combustion chamber and cause it to become hydrolocked.
Follow the steps below to resolve this issue.
i. Remove the top cover from the engine.
ii. Remove the spark plug wire.
iii. Remove the spark plug.
iv. Place a small rag near the spark plug hole to catch any oil that may seep out.
v. Slowly pull the starter rope.
vi. Continue until all oil has been removed from the cylinder.
*WARNING: Oil may shoot from the spark plug hole as you pull the starter rope.
If these steps do not address your issue, call Titan Post Drivers at [phone] for further assistance.

13
Key Product Data
Engine Type Honda GX35 engine
Model
PGD2875H
LxWxH (inches)
25" x 10" x 13"
Fuel
86 octane, unleaded gasoline or higher
Displacement
35.8 cc
Fuel Tank Volume
0.17 US gal
Oil Capacity
3.4 US oz
Weight
30 lbs
Max Power and Corresponding Rotating Speed
1.3 hp / 6,500 r/min
Max Torque and Corresponding Rotating Speed
1.2 ft/lb / 5,500 r/min
Fuel Consumption Rate
≤ 0.19 US gal/hr
Impact Frequency
1,500 – 2,000 bpm
Impact Energy
Up to 33 ft lbs
CMR5H
Hand-pull start
Spark Plug Type
Starter System

Exploded View of PGD2875H Driver
14

15
Parts List and Exploded View of PGD2875HDriver
No.
Part Name
Qty
No.
Part Name
Qty
1 Honda GX35 Engine
1
26
Inner Hexagon Cylindrical-Head Screw
M6×20
4
2
Driven Disk
1
27
Cylinder Gaskets
1
3 Inner Hexagon Cylindrical-Head
Screw M5×12
3
28
Impact Connecting Rod
1
4
Elastic Washer 5
3
29
Impact Piston
1
5
Bearing Pressing Plate
1
30
Impact Piston Pin
1
6
Deep Groove Ball Bearings 6202-2RS
3
31
O-Ring Impact Piston
1
7
Small Bevel Gear 7-2
1
32
Impact Cylinder
1
8
Reduction Gearbox
1
33
Middle Paper Pad
1
9
Grease Cover
1
34
Hammer Case
1
10 O-Ring Grease Coverφ1.5×50
1
35
Elastic Washer 8
8
11
Inner Hexagon Cylindrical-Head Screw
M6×16
1
36
Inner Hexagon Cylindrical-Head Screw
M8×20
4
12
Elastic Washer 6
5
37
Front Paper Pad
1
13
Retainer
1
38
Hammer O-Ring
1
14
Needle Roller Bearings HK152316
1
39
Hammer
1
15
Crankshaft
1
40
Crush Pad
2
16 A-Type Common Flat Key 5×5×10
1
41
Waved Gasket φ39×46×0.5
6
17
Deep Groove Ball Bearings 6003-2RS
2
42
Shock O-Ring
2
18
6003 Bearing Pressing Plate
1
43
Shock
1
19
Cross Pan Head Screw M5×14
4
44
Support Plate
1
20
Large Bevel Gear 28-2
1
45
Hexagon Flange Nut M18×1.5
2
21
Shaft Retainer 16
1
46
Impact Socket
1
22
Rear Paper Pad
1
47
Piling Socket
1
23
Round Pin 4×10
2
48 Inner Hexagon Cylindrical-Head
Screw M8×40
4
24
Reduction Gearbox Cover
1
49
Inner Pile Head 77
1
25
Inner Hexagon Cylindrical-Head Screw
M5×20
4
50
Piling Socket Sleeve
1

16
No.
Part Name
Qty
No.
Part Name
Qty
51
Piling Socket Sleeve
1
63
Switch Handle Guide
Sleeve
2
52
Connecting Thread Head
2
53
Step Nut
2
54
Handle Spring 38x27Xφ2.5
4
55
Handle Sleeve
1
56
Handle Soft Sleeve
1
57
Handle Nut
1
58
Positioning Sleeve
2
59
Handle Frame
1
60
Handle Frame Soft Sleeve
1
61
Inner Hexagon Cylindrical-Head Screw
M6×40
2
62
Combination Switch
1

17
Warranty
Titan Post Drivers will warrant to the original purchaser, who purchases the equipment in new condition and in its
original packaging from an authorized dealer, that its gas-powered post driver will be free from defects in
workmanship and materials for a period of one (1) year. This warranty period will commence on the date of retail
purchase by the original purchaser. This warranty is non-transferrable beyond the original purchaser. Titan Post
Drivers provides no warranty on the Honda engine. This warranty is provided directly by Honda for a period of
one (1) year commercial use or two (2) years normal use, and will be honored at any local Honda dealer.
Both the Titan Post Drivers warranty and the Honda warranty are non-transferrable beyond the original
purchaser.
•Warranty shall pertain to parts or service offered by an authorized Titan Post Drivers dealer. Any defective
part replaced at an authorized Titan Post Drivers location becomes the property of Titan Post Drivers.
•Shipping costs to transport the machine to the service center for warranty work will be the responsibility of
the consumer.
•Titan Post Drivers will pay for return shipping to the customer within the Contiguous US.
•For warranty claims, contact Titan Post Drivers with proof of purchase date and your serial number.
Limitations of Warranty
This limited warranty does not extend to any Titan Post Drivers product which has been misused, abused, or
improperly maintained, altered, or repaired by an unauthorized person. Nor does this limited warranty cover any
damage to machine or parts due to faulty installation of parts, faulty operation, or faulty maintenance. Plastic
carrying cases and reducer sleeves are not covered under this warranty.
•Damage to components caused by operator error such as dry-fire or misfire will not be considered for
warranty replacement or service.
•Damage to cosmetic parts caused by rough handling, operator error, or improper storage and handling will
not be considered for warranty replacement or service.
•Excluded components that may need replacement or repair due to normal wear and tear, or lack of proper
use/maintenance include:
1. O-rings and seals
2. Lost or stripped fasteners
3. Barrel of driver from incorrect use of machine
4. Titan Post Drivers sleeves/accessories
Disclaimer of Warranty
Titan Post Drivers disclaims all liability for any implied warranties. Under no circumstances shall Titan Post Drivers
be liable for any loss of business, revenues, profit, orindirect, incidental, special, orconsequential damages or loss
arising out ofany defect in, orperformance of, Titan Post Drivers products, howsoever caused. For warranty
terms on your Honda GX35 engine, please refer to the separate warranty in the Honda manual provided with
your post driver.
Titan Post Drivers is an authorized Honda OEM for use of Honda brand engines on our products. The Titan
PGD2875H Post Driver has undergone and passed the testing requirements for the engine to be warranted
directly byany authorized Honda dealer. You can find a local dealer here: http://engines.honda.com/dealer-
locator.

18
Contact:
Hours: Monday-Friday 8 AM to 5 PM CST
Address: 713 E Austin Blvd, Nevada, MO 64772
Phone:[phone]
Email: [e-mail]