Titan 125FLAILDB User manual

FLAIL DITCH BANK MOWERS
125FLAILDB, 145FLAILDB, 165FLAILDB, 200FLAILDB,
220FLAILDB
191519, 191520, 191521, 191525, 191526
Operator’s Manual
Read the Operator’s Manual entirely. When you see this
symbol, the subsequent instructions and warnings are
serious follow without exception. Your life and the lives
of others depend on it!

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IMPORTANT NOTE BEFORE USE
•ADD SAE 90 GEAR OIL. DO NOT OVERFLOW. SEE PAGE 17.
•Ensure roller weldment is adjusted to proper setting before first use.
•Do not engage PTO while adjusting the offset of the mower.
IMPORTANT SAFETY INFORMATION
THESE ARE STANDARD PRACTICES THAT MAY NOT APPLY TO THE PRODUCTS
DESCRIBED IN THIS MANUAL.
SAFETY AT ALL TIMES
Thoroughly read and understand the instructions given in this manual before operation. Refer
to the “Safety Label” section, read all instructions noted on them. Do not allow anyone to
operate this equipment who has not thoroughly read and comprehended this manual. Do not
allow anyone who has not adequately trained in the safe operation of the equipment.
•The operator should be familiar with all functions of the unit.
•Operate implement from the driver’s seat only.
•Make sure all guards and shields are in place and secured before operating the tool.
•Do not leave a tractor or implement unattended with the engine running.
•Dismounting from a moving tractor could cause severe injury or death.
•Do not allow anyone to stand between tractor and implement while backing up to
implement.
•Keep hands, feet, and clothing away from power-driven parts.
•Wear snug-fitting clothing to avoid entanglement with moving parts.
•Watch out for wires, trees, etc., when raising implements. Make sure all persons are clear
of the working area.
•Turning the tractor too tight may cause implement to ride upon wheels. This activity could
result in injury or equipment damage.
•Do not carry passengers on the tool at any time.
LOOK FOR THE SAFETY ALERT SYMBOL
The SAFETY ALERT SYMBOL indicates a potential hazard to personal safety, and individuals
must take safety precautions. When you see this symbol, be alert and carefully read the
message that follows it. In addition to the design and configuration of equipment, hazard
control and accident prevention depend on the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage.

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BE AWARE OF SAFETY ALERT WORDS
DANGER: Indicates imminently hazardous practices. A situation that, if not avoided, will result
in death or severe injury. The signal word is limited to the most extreme situation, typically for
machine components that, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death
or severe injury, and includes hazards that are exposed when guards remove. Use warnings to
alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that may result in minor or moderate
injury if not avoided. It may also be used to alert against unsafe practices.
FOR YOUR PROTECTION
Thoroughly read and understand the “Safety Label” section, read all instructions noted on them.
SHUTDOWN AND STORAGE
•Lower machine to the ground, put the tractor in park, turn off the engine, and remove the
key.
•Detach and store implements in an area where children typically do not play
USE SAFETY LIGHTS AND DEVICES
•Slow-moving tractors, self-propelled equipment, and towed implements can create a
hazard when driven on public roads. They are challenging to see, especially at night.
•Flashing warning lights and we recommend turn signals whenever driving on the public
road.
TRANSPORT MACHINERY SAFELY
•Comply with state and local laws
•The maximum transport speed for implement is 20 mph, DO NOT EXCEED. Never travel at
a rate that does not allow adequate control of steering and stopping. Some rough terrain
requires a slower speed.
•Sudden braking can cause a towed load to swerve and upset. Reduce speed if the towed
load is not equipped with brakes.
Use the following maximum speed – tow load weight ratios as a guideline:
•20 mph when weight is less than or equal to the weight of the tractor.
•10 mph when weight is double the weight of the tractor.
IMPORTANT: Do not tow a load that is more than double the weight of the tractor.
KEEP RIDERS OFF MACHINERY
•Riders obstruct the operator’s view; they could be struck by foreign objects or thrown
from the machine.
•Never allow children to operate equipment.
•Practice Safe Maintenance
•Understand procedure before doing work. Use proper tools and equipment; refer to

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Operator’s Manual for additional information.
•Work in a clean, dry area
•Lower the implement to the ground, put the tractor in park, turn off the engine, and
remove the key before maintenance.
•Allow implement to cool completely.
•Do not grease or oil implement while it is in operation.
•Inspect all parts. Make sure details are in good condition and installed correctly.
•Remove the buildup of grease, oil, or debris.
•Remove all tools and unused parts from implementation before operation.
PREPARE FOR EMERGENCIES
•Be prepared if a fire starts.
•Keep a first aid kit and fire extinguisher handy
•Keep emergency numbers for doctor, ambulance, hospital, and fire department near the
phone.
WEAR PROTECTIVE EQUIPMENT
•Wear protective clothing and equipment appropriate for the job. Avoid loose-fitting
clothing.
•Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear
suitable hearing protection such as earmuffs or earplugs.
•Operating equipment safety requires the full attention of the operator. Avoid wearing
radio headphones while operating machinery.
AVOID HIGH-PRESSURE FLUIDS HAZARD
•Escaping fluid under pressure can penetrate the skin causing severe injury.
•Avoid the hazard by relieving pressure before disconnecting hydraulic lines or performing
work on the system.
•Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in
good condition before applying pressure to the system.
•Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks.
•Wear protective gloves and safety glasses or goggles when working with hydraulic
systems.
•If an accident occurs, see a doctor immediately. Remember, any fluid injected into the skin
must be treated within a few hours, or gangrene may result.
TIRE SAFETY
•Tire changing can be dangerous, and trained personnel should be the only ones using
correct tools and equipment.
•When inflating tires, use a clip-on chuck and extension hose long enough to allow you to
stand to one side and NOT in front of or over the tire assembly. Use a safety cage if
available.
•When removing and installing wheels, use wheel handling equipment adequate for the
weight involved.

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SAFETY LABELS
Your flail Mower comes equipped with all safety labels in place. They were designed to help
your safety operate your implement. Read and follow their directions.

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INTRODUCTION
APPLICATION
The Flail Mowers are designed for Category 1, Three-Point Hitch Mounting. These fixed bar Flail
Mowers are ideal for ripping, leveling, finish grading, and backfilling applications at outdoor
arenas, building sites, and farm and ranch lanes or roadways maintenance operations.
SECTIONS 1: ASSEMBLY AND SET-UP
TRACTOR REQUIREMENTS
This mower is designed with a Category 1, 3 Point Hitch. Tractor horsepower rating should not
exceed 50 PTO horsepower
PACKING DESCRIPTION
Remove and check
Remove the packing, check goods without defect and omission
Figure 1-1: Your New Mower as It Is Shipped to You
Figure 1-2: The Mower and Accessory in Package

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PACKAGING LIST
THE DETAILED PACKING LIST OF THE MOWER AND ACCESSORY AS THE FOLLOWING TABLE 1.
Table
1-1: Packing List of The Mower and Accessory
THE DETAILED DESCRIPTION OF MAIN BODY OF THE MOWER FITTINGS
Figure 1-3:
Main Body of The Mower and Fittings
Table 1-3: Main Body of The Mower and Fittings List

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THE DETAILED DESCRIPTION OF SWING ARMS SUB-ASSEMBLY AND FITTINGS
Figure 1-4: Swing Arms Sub-Assembly and Fittings
Table 1-4: Swing Arms Sub-Assembly and Fittings List
THE DETAILED DESCRIPTION OF HITCH TUBE WELDMENT AND FITTINGS
Figure 1-5: Hitch Tube Weldment and Fittings
Table 1-5: Hitch Tube Weldment and Fittings List

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THE DETAILED DESCRIPTION OF BOOT SUB-ASSEMBLY
Figure 1-6: Boot Sub-Assembly
Table 1-6: Boot Sub-Assembly List

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ASSEMBLY INSTRUCTIONS
The assembly instruction will guide you to finish the final assembly of your new mower
easily.
TOOLS REQUIRED
•Wrench with 36mm sleeve and 46mm sleeve.
TORQUE APPLICATION
•Refer to bolt torque in Appendix.
ASSEMBLY
STEP 1: ADJUSTING OVERTURNING BRACKET WELDMENT ON MAIN BODY OF THE MOWER
1. Remove the packaging of main body of the mower and fittings.
2. Remove the oil inlet pipe and oil outlet pipe on the item-1 to release the
pressure in the cylinder.
3. That will make it easy to turn the item-2 90° clockwise.
4. Re-install the oil pipes after the item-2 is in position as shown in Figure 1-7.
Figure 1-7: Adjusting Overturning Bracket and Installing Swing Arms Sub-Assembly
Table 1-7: Figure 1-7 List

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STEP 2: INSTALLING SWING ARMS SUB-ASSEMBLY
1. Remove the packaging of Swing Arm Sub-Assembly and fittings.
2. Push swing arms sub-assembly into the overturning bracket weldment as shown in
Figure 1-7.
3. Fix it with 1pc SWING ARM PIN-SHORTER, 1pc SWING ARM PIN-LONGER, 2pcPLAIN
WASHERS 30 and 2pc LOCKNUTS M30. TIGHTEN LOCKNUTS COMPLETELY
STEP 3: INSTALLING HITCH TUBE WELDMENT AND FITTINGS
1. Remove the packaging of HITCH TUBE WELDMENT and FITTINGS. Fix HITCH TUBE
WELDMENT to SWING ARMS SUB-ASSEMBLY with 1pc BOLT M24X140, 1pc PLAIN
WASHER 24 and 1pc LOCKNUT M24. TIGHTEN LOCKNUTS COMPLETELY.
Figure 1-8: Installing Hitch Tube Weldment and Fittings
STEP 4: INSTALLING BOOT SUB-ASSEMBLY
1. Remove the packaging of Boot sub-assembly.
2. Insert one BOOT WELDMENT into the tube on SWING ARM WELDMENT smaller as well
as BOOT PIN and insert R PIN into the hole on BOOT PIN.
3. Insert another BOOT WELDMENT into the tube on HITCH TUBE WELDMENT as well as
BOOT PIN and insert R PIN into the hole on BOOT PIN.
Figure 1-9: Installing Boot Sub-Assembly

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1. The safety pin of hitch weldment is designed to limit the rotation of hitch tube weldment
around the screw M24x140.
2. Remove and insert the safety pin into the left hole on the lifting bracket weldment of
swing arms sub-assembly before operation.
3. Fill the gearbox with the proper amount of SAE 90 gear oil before operation.
4. Remove the packaging of the boot sub-assembly.
5. Insert one of Boot weldments into the tube on swing arm weldment smaller and boot
pin and insert R pin into the hole on boot pin.
6. Insert another boot weldment into the tube on hitch tube weldment as well as boot pin
and insert R pin into the hole on boot pin.
TRACTOR HOOK-UP
1. Be certain that tractor draw bar will not interfere. Move draw bar ahead or remove if
required. Draw bar should also be checked for clearance when unit is being raised forthe
first time.
2. Align lower link arms of tractor to hitch clevises on mower. Insert lower hitch pins into
lower ball swivels and attach link pins.
3. Attach tractor top link to upper floating hitch on mower with pin supplied. Secure with lock
pin.
4. Adjust tractor top link in or out to place upper hitch pin vertically above or slightly behind
lower hitch pins to allow mower flotation. The mower should be run with theback 15
degrees lower than the front.

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SECTION 2: OPERATING INSTRUCTIONS
TRACTOR SHUT DOWN PROCEDURE
It is essential that the tractor be shut down as noted below before making inspection,
maintenance and /or repairs to the tractor and/or mower.
1. Park tractor on a level ground. Don’t Park the implement on a steep incline.
2. Place tractor in park and set park brake.
3. Disengaged PTO if operating.
4. Shut engine off and remove key.
5. Wait for PTO shaft to stop completely before disconnect tractor.
6. Wear safety glasses.
TRANSPORTING
NOTE: Always disengage PTO before raising mower to transport position.
1. When raising the mower to transport position, ensure that the driveline does not contact
the tractor or mower. Adjust and set tractor drawbar height so the driveline does not
reach the mower deck in the fully raised position.
2. Be sure to reduce tractor ground speed when turning, leaving enough clearance so that
the mower does not contact obstacles such as buildings, trees, or fences.
3. Select a safe ground travel speed when transporting from one area to another. When
traveling on roadways, transport in such a way that faster moving vehicles may pass
safely.
4. When traveling over rough or hilly terrain, shift the tractor to a lower gear.
MOWING INSTRUCTIONS
1. Clear area to be mowed of objects and debris that might be picked up and thrown by the
mower blades.
2. Grass is best cut when it is dry. Mowing wet grass can cause plugging resulting in grass
clumps behind the mower.
3. Grass should be mowed frequently as shorter clippings deteriorate faster.
4. If mowing extremely tall grass, it is best to raise cutting height and mow the area, then
lower cutting height and mow a second time at the desired height.
OPERATING INSTRUCTIONS
Before beginning to mow, the user should perform the following inspection:
1. Check oil level in gearbox.
2. Check that all plugs in the gearbox are properly replaced and tightened.
3. Be sure all mower blades, bolts, and nuts are tight.
4. Be certain all guards and shields are in place and secure.
5. Grease driveline shaft and all other grease fittings.
6. Clear area to be mowed of rocks, branches, and other foreign objects.

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7. Lower mower to ground. Set tractor throttle at approximately ¼ open. Engage PTO to
start blades rotating.
8. Operate with 540 rpm PTO tractor.
9. At first begin mowing at a slow forward speed and shift up until the desired speed is
achieved maintaining 540 rpm PTO
10. Mower blades will cut better at a faster blade speed than at reduced throttle.
11. After mowing the first 50 feet, stop and check to see that the mower is adjusted correctly.
12. Do not make sharp turns or attempt to back up while the mower is on the ground.
13. Do not engage PTO with the mower in the fully raised position. Do not engage PTO at full
throttle.
14. Do not allow anyone, including yourself, near the mower when it is operating.
15. Periodically check for foreign objects wrapped around the rotor shaft and remove them
after disengaging PTO, turning off the tractor, and removing the ignition key.
CAUTION
Do not engage PTO while adjusting the offset of the mower. It will cause PTO driveline shaft
twisted or damaged and gearbox locked. Shut off PTO, adjust offset hydraulics, and once
mower is at proper setting, then operator can re-engage PTO.
SECTION 3: ADJUSTMENTS
LEVELING THE MOWER
NOTE: Tractor and mower should be on level ground.
Leveling can be adjusted at the tractor draw bars
1. Park tractor and mower on a level ground.
2. Slowly raise mower by tractor draw bars until it is about 1” to 2” above the ground.
3. Ensure that the lower draw bars are stabilized to prevent excessive side movement.
4. Place a level on the top of the mower deck from left to right and adjust one of the tractors
lower draw bars up or down until the mower is level from left to right.
5. Adjust tractor’s upper draw bar to place the upper hitch pin vertically above or slightly
behind the lower hitch pins.
6. Slowly operate the tractor draw bars up and down to check for clearance between the
tires, frame, drawbar, etc.
CUTTING HEIGHT ADJUSTMENT
1. The machines cutting height depends upon the position of the rear roller.
2. Remove the bolts that fix the roller on both sides.
3. Lift or lower both sides of roller in equal measurements.
4. Replace bolts and retighten.

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BELT TENSION
CAUTION
Excessive tension on the belt may lead to premature failure of belt and drive components.
Excessive tension on the belt may also lead to a safety hazard to the operator or bystanders.
The belt tension should be checked after the first 20 hours of use. And then every 40 hours of
use.
1. Check belt tension by applying approximately 22 pounds of pressure halfway between the
pulleys. The belt should defect approximately 3/8”.
Figure 3-1: Belt tension
1. Remove pulley cover and loose gearbox mounting bracket bolts as well as adjusting
bracket bolts.
2. Loose tension lock nuts and turn the bolt until desired tension is achieved. Retighten
tension lock nuts and then retighten adjusting bracket bolts, last retighten gearbox
mounting bolts. When the belt has the correct tension, the gearbox should be adjusted so
that the gearbox extension is running straight (parallel) with the Flail mower.
SECTION 4: MAINTENANCE
MAINTENANCE
Proper servicing and adjustment are the key to the long life of any farm implement. With
careful and systematic inspection, you can avoid costly maintenance, time, and repair.
KNIFE REPLACEMENT
IMPORTANT: Make sure that the replacement knife is the same type and similar weight as the
others on the mower. This will keep the rotor rotation balanced. Hammer blade is the standard
configuration of this mower. If required, Y-type blade is optional.

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Figure 4-1: Hammer Blade Replacement Figure 4-2: Y-Type Blade Replacement
1. Remove locknut (#1), bolt (#3) for hammer blade or bolt (#1), spacer (#2), locknut (#4) for
Y-type blade.
2. Replace new hammer blade or Y-type blade and reinstall bolt & locknut as well as
retighten it.
NOTE: The Y-type blade have a crushing edge on both the leading and trailing edge. When the
leading edge wears out, you can continue to use just turn existing blade around 180 degree and
reinstall it.
V-BELT INSTALLATION
CAUTION
Belt drive system under pulley cover, use care to avoid bodily harm!
1. Remove belt cover and loose gearbox mounting bracket bolts as well as adjusting bracket
bolts.
2. Loose tension bolt and nut to disengage belt tension until belt can be removed.
3. Replace new belt and turn the tension bolt until desired tension is achieved. Retighten
tension nut and then retighten tension plate bolts, last retighten gearbox mounting bolts.
When the belt has the correct tension, the gearbox should be adjusted so that the
gearbox extension is running straight (parallel) with the flail mower.
4. Reinstall pulley cover.
STORAGE
At the end of the working season or when the mower will not be used for a long period. It is
good practice to clean off any dirt or grease that may have accumulated on the mower and any
of moving parts.
1. Cleaning necessary.
2. Check blades for wear and replace if necessary.
3. Inspect mower for loose, damaged, or worn parts and adjust or replace as needed.
4. Store unit inside, if possible, for longer life.
5. Repaint parts where paint is worn or scratched to prevent rust.
6. Replace all damaged or missing labels.

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GEARBOX

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SECTION 5: SPECIFICATION & CAPACITIES
SECTION 6: TROUBLESHOOTING

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BOLT TORQUE
The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the
torques specified unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a
guide. Replace hardware with the same strength bolt.