TKS AGRI Conveyor TR User manual

TKS
1
Conveyor TR - EN Issue 1, 05-2016 988784
IT_06
Operator’s manual -
Spare parts list
Conveyor TR

TKS
2
Content
1 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 PREPARING A NEW MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3 MAINTENANCE AND CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4 CIRCUIT DIAGRAM - CONVEYOR TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5 SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
1 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 CE - Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.4 Technical data - Conveyor TR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.4.1 Model description and area of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.4.2 Machine identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.4.3 Main dimensions - Conveyor TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1.5.1 General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1.5.2 Additional safety instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
1.5.3 Overview of safety risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
1.5.4 Lifting the machine with a crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1.5.5 New machine – caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1.5.6 Lifting point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
1.6 Recycling - waste to resource - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TKS
3
2 Preparing a new machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.1 Installing the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3 Maintenance and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.2 Tightening the belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4 Koblingsskjema - Conveyor TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5 Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TKS
4
1 General safety instructions
We,
T. Kverneland & Sønner AS,
Kvernelandsvegen 100
N-4355 Kverneland
Norge
declare that the product:
TKS - Conveyor TR
has been built in conformity with the Machine Directive (2006/42/EC) and meets the relevant
fundamental health and safety requirements.
Kverneland, 03-2013
Tønnes Helge Kverneland
General Manager
Enter the serial number
of the machine
T. Kverneland & Sønner AS, manufacturer of agricultural products, reserves the right
to change the design and/ or specifications of its products without prior warning.
This does not imply any obligation to modify previously supplied machines.
1.1 CE - Declaration of conformity

TKS
5
1.2 Guarantee
This TKS product is guaranteed against manufacturing and material defects for one year.
If the owner wishes a defect to be covered by the product guarantee, he or his representative must
inform the dealer of this when ordering parts and/or repairs. Claims must be reported within the
guarantee period.
The dealer must complete a claims form for each case covered by a guarantee and send it to TKS
or TKS’s distributor/importer within the 10th of the month following the one in which the defect was
reported.
The defective parts shall be marked with the claim number and be kept for up to 6 months so that
TKS or TKS’s distributor/importer can inspect them.
Since TKS products are used outside the manufacturer’s control, we can only guarantee the
product quality, and not that it will perform its function, nor are we liable for any resulting damage.
The guarantee is not valid if:
a) third-party spare parts are used, or the product is repaired or altered without the
approval of TKS
b) the operating and servicing instructions have not been followed
c) the machine has been used for other purposes than those for which it is designed
The guarantee does not cover damage due to normal wear and tear.
Official safety regulations specify requirements that apply to the manufacturers of this machine
relating to the careful review of safety hazards that may arise when this type of machine is used
correctly. Therefore, TKS and our importer/distributor are not responsible for the functioning of
components that are not shown in the spare-parts catalogue for this product.
TKS reserves the right to change the design of the product without this implying any obligations in
relation to previously supplied machines.
NB! It must be possible to identify all enquiries relating to this product by the product’s serial
number; see page 7 on Machine identification.

TKS
6
1.3 Introduction
Congratulations on buying your new TKS product. You have chosen a functional, high quality
product. Anetwork of helpful dealers will be able to advise you on its use, as well as provide
servicing and spare parts.
All TKS products are designed, tested and built in close cooperation with farmers and machine
workshops to ensure optimal efficiency and reliability.
Please read this instruction manual carefully and familiarise yourself with the machine’s manner of
operation before starting to use it.
Many different factors and variables can affect the performance and method of operation of the
machine. It is therefore very important to assess all known factors and adapt the way in which the
machine is used accordingly. Agood understanding of the machine’s method of operation and
performance, together with a sound knowledge of feeding and
feed types/consistency will ensure the best results.
By being thorough and making the necessary adaptations to local conditions, you will ensure the
best possible results.
Yours faithfully
T. Kverneland & Sønner AS
T. Kverneland & Sønner AS,
Kvernelandsvegen 100
N-4355 Kverneland
Norway
www.tks-as.no
e-post : [email protected]
Phone : + 47 51 77 05 00
Fax : + 47 51 48 72 28

TKS
7
1.4 Technical data - Conveyor TR
1.4.1 Model description and area of use
The universal Conveyor TR with a length of 3–9 metres is a lightweight, flexible structure for the
practical handling of materials, which can be easily adapted to all medium-weight materials such
as: wood, chippings, timber waste, potatoes, onions, root vegetables, pellets, silo feed, ice, fish,
etc.
The Conveyor TR belt and carrier are powered by an electric motor on the drive roller, or by a
worm gear motor at the top end of the belt.
• The carrier belt runs on sheet metal bases.
• Conveyor TR belt of reinforced rubber with carrier.
• Minimum operating temperature -20OC.
Conveyor TR: 600
Belt width in mm 600
Motor power rating in kW with 5-metre 2,2
Belt speed in m/sec 1 m/sek
Carrier height in mm 60mm
Carrier c/c spacing in mm (standard) 750
Available equipment:
Supporting foot
Refilling funnel

TKS
8
1.4.2 Machine identification
The machine’s serial number and the manufacturer’s address are written on a plate on the
machine. See the illustration on this page. The machine‘s serial number and the delivery year
should be written below.
Please use this information when making any enquiries about spare parts or servicing.
This product is CE marked. This mark, along with the associated written EU confirmation, means
that the product fulfils current health and safety requirements, and complies with the following
directives: Machine Directive, 2006/42/EC.
IT_14

729
412
911
512
1000
404
6000
502
722
832
TKS
9
1.4.3 Main dimensions - Conveyor TR
All measurements are in mm.
IT_01
IT_02
IT_12

TKS
10
The refilling funnel (A) should be used on slopes exceeding 35O. Max slope is 45O.
See extra equipment.
Example:
Conveyor TR length of 6 m. Slope 30O
Height to top end 2,85 m
Length from rear end 5,40 m
IT_02
Slope 40O
Slope 30O
Slope 20O
Length in metres
Height in metres
IT_04
A

TKS
11

TKS
12
1.5
Safety Please pay particular attention to this symbol.
It designates a safety risk, and describes
precautions that must be taken to avoid
accidents
Before operating, adjusting or repairing the
machine, the user, technician or owner should
familiarise himself with the safety instructions
contained in this installation manual.
Using the equipment for the first time:
It is important to drive carefully in the beginning
in order to adjust the driving pattern to local
conditions and to the consistency of the bales.
Please note that this affects functionality / mode
of operation. Proceed carefully.
Safety at work is your responsibility!
1.5.1
General safety
instructions Please read and understand these general
safety instructions.
Use of the machine
The machine must only be used for the purpose
for which it is designed.
The machine’s method of operation
The operator must familiarise himself with the
machine’s method of operation and function so
that the machine can be used in a safe and
appropriate manner.
Keep a safe distance
Mennesker og dyr skal holdes borte fra
maskinen når denne er i drift.
Hold avstand fra arbeidende, roterende og
bevegelige deler.
Think safety at work
Never climb on the machine while it is
operating. If maintenance must be carried out,
the power supply must be disconnected.
Protective screens
Check that all screens are in order and correctly
fitted. Do not start the machine until this has
been done. Damaged screens must be repaired
or replaced immediately.
Spare parts
For safety reasons we recommend that you
only use original spare parts. The use of
third-party spares invalidates the product
guarantee.

TKS
13
Maintenance
Make sure that the machine is maintained satis-
factorily and kept in good condition.
Never make alterations to the machine’s struc-
tures.
The machine’s working area
This must be physically cordoned off or locked
in order to prevent hazards for
people and animals.

988010
TKS
14
1.5.2
Additional safety-
instructions
The machine is marked with a warning
signs. If these signs are damaged, they must
be replaced. The order number is shown on the
illustrations in this section.
Fig. 4 for their location on the machine.
Warning sign UH220532 (Fig. 1)
Ensure that you read and understand the
instruction manual before using the machine,
and before making any adjustments or
performing any maintenance.
Warning sign UH220539 (Fig. 2)
Finger fracture warning sign. Risk of finger
fracture if fingers are trapped between the
carrier and lower frame.
Warning sign 988010 (Fig. 3)
NB! The carrier on the elevator belt and the
chain on the elevator must be kept tight. It is
therefore important and necessary to retighten
the screws regularly.
Fig. 1
Fig. 2
Fig. 3

UH220532
UH220539
988010
TKS
15
1.5.3 Overview of safety risks
IT_07
Fig. 4
IT_15

TKS
16
1.5.4
Lifting the machine
with a crane
Only use approved lifting equipment.
The machine must be lifted from the points
marked with a lifting symbol. See Fig. 5
Caution!
Ensure that no-one is under or close to the
machine when it is being lifted.
Lift the machine using a strap attached to the
main frame of the machine, so that the lift is
balanced.
Check that the straps are properly fixed before
starting the lift.
Use an extra strap to help keep the machine in
position.
1.5.5
New machine –
caution Read the operator’s manual
Be particularly careful when starting a new
machine for the first time. Installation faults.
Be particularly careful when starting a new
machine for the first time. Installation faults,
incorrect operation, etc. may lead to expensive
repairs and loss of earnings. The TKS product
guarantee does not cover damage resulting
from failure to follow the recommendations
contained in the instruction manual.
Please pay particular attention to this symbol.
It is used to highlight important information, to
help prevent incorrect installation and
operation.
Pay particular attention to the following
when commissioning a new machine:
Check that the machine is correctly installed
and that it is not damaged.
Lubricate the machine where shown on
Fig. 8 in Section 3 on Maintenance
Remember that the operator is
responsible for the product being properly
packed.

220307
TKS
17
IT_15
Fig. 5
1.5.6 Lifting point
The indicated lifting point must be used when lifting.

TKS
18
1.6 Recycling
- waste to resource -
TKS’s products rely on electrical and electronic components in order to work.
These fall under the generic term of EE products. TKS’s products use typical components such as
cables, switches, motors, control units, etc.
When TKS products are thrown away those components containing contaminants should be
treated and sorted in such a way that they do not pollute the environment. Contaminants should be
taken care of safely.
Distributors are obliged to accept EE waste from products in the range of goods they sell.
This waste should be kept safe and sent on to an approved waste recipient or treatment plant.
EE waste must be sorted and transported in such a way that it is not damaged or destroyed.
If you need further information on the treatment of EE waste, please contact your distributor.
Regards
TKS AS

TKS
19

TKS
20
Fig. 6
IT_08
2 Preparing a new machine
A
E
B
D
F
G
C