TMG TMG-MVL25P User manual

MODEL TMG-MVL25P
STAND-ON MINI TRACK LOADER
(25HP PERKINS)
PRODUCT MANUAL
V2022.02.21
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Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [e-mail]

TABLE OF CONTENTS
Intended Use.............................................................................................................................................. 3
Technical Specifications.............................................................................................................................3
Important Safety Information......................................................................................................................3
Specific Operation Warnings.......................................................................................................................5
Safety and Product Labels..........................................................................................................................8
Before Each Use..........................................................................................................................................9
Operating Instructions...............................................................................................................................11
After Each Use...........................................................................................................................................17
Maintenance...........................................................................................................................................17
Troubleshooting........................................................................................................................................22
Parts Diagram...........................................................................................................................................23
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Intended Use
This great unit is used for trenching, digging, carrying materials, demolition, site preparation, snow removal, utility
installation, sweeping and more, designed for short runs and operation in limited- access spaces.It could be
equipped with various attachments for light and medium duty work.
Technical Specifications
Property
Specification
Overall width(with bucket)
1110mm
Overall length
2519mm
Overall height
1405mm
Maximum Operating Height (with standard bucket)
2036mm
Operating weight
1150kg
Rated loading capacity – bucket (with 198lbs operator)
340kg
Travel Speed
0-5km/h
Angle of departure
22º
Engine
18.4KW
Ground clearance
104mm
System relief pressure (hydraulic)
18MPa
Hydraulic oil tank capacity
33 litres
Standard bucket capacity
0.17CBM
Standard bucket dump height
1312mm
Height to hinge pin
1866mm
* Specifications and design subject to change without notice.
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury or
property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be aware
of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and have
developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or safety
and could affect the life of the product. There are specific applications for which the product was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This product
will be safer and do a better job at the capacity for which it was intended. DO NOT use this equipment for
a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
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⚠WARNING
This product may contain chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment,
such as dust masks that are specially designed to filter out microscopic particles.
Handling power cords on corded products may expose you to lead, a chemical known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash your hands after handling.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered,
wet, or dark work areas can result in injury. Using the product in confined work areas may put you
dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence of
flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids,
gases, or dust.
Do not allow the product to come into contact with an electrical source. The tool is not insulated and
contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow children
to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your work
area. Some of these hazards may be hidden from your view and may cause personal injury and/or
property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool
while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on
the tool often cover moving parts and should be avoided.
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Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles
(not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work
conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection
when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the
tool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution allows
for proper tool operation using both hands.
⚠CAUTION
PRODUCT USE AND CARE
Do not force the product. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly and
perform its intended function. Replace damaged or worn parts immediately. Never operate the product with
a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with the
power switch is dangerous and must be repaired by an authorized service representative before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position before
making any adjustments, changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store the product when it is not in use. Store it in a dry, secure place out of the reach of children. Inspect
the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with another tool.
Never use an accessory that has a lower operating speed or operating pressure than the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the tool running unattended.
Specific Operation Warnings
⚠WARNING
Do not allow any passengers on any part of equipment, including buckets and operating platform.
Do not refuel with engine running, or while you or someone nearby is smoking.
Do not operate any of the control levers (including auxiliary lever) unless you are standing with
both feet on the platform and firmly holding the grip handles.
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Do not place feet under the platform.
Watch where you are driving. Always look down and behind, before and while reversing.
Engine exhaust contains Carbon Monoxide, which is an odouriess, deadly poison. Carbon
Monoxide can kill you. Do not run engine indoors or in a confined space.
Always lower loader arms and/or place attachment on the ground when parking or leaving the
equipment unattended. Always stop the engine if leaving the operators platform.
Do not carry a load or heavy attachment with the loader arms in a raised position. Do not step off the
platform with a load raised.
Never jerk the control levers. Use a steady motion. Slow down before turning. Sharp turns may cause
loss or control.
Stop the engine before making any adjustments to the attachments or the machine.
Never weld on or near the fuel tank whether it is empty full.
Do not operate on or near embankments. Look out for ditches, holes, etc and beware of traffic when
near roads.
Operate only in daylight or good artificial lighting.
Do not operate the machine while under the influence of alcohol or drugs.
Use extra care while loading or unloading the equipment onto a trailer or truck.
Do not touch equipment or attachment parts that may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.
Do not allow children to play on it.
Operating on slops:
Do not operate on slopes exceeding 15°. If the slope is greater than 5°only go up and down (not across).
Always have the heavy end of the machine uphill. Weight distribution will change. An empty bucket will
make the rear of the machine heaviest, a loaded bucket will make the front of the machine heaviest. Various
attachments will change which end is heaviest. If you are unsure, phone us and ask. These same rules apply
when loading and unloading the equipment onto a trailer or truck.
Avoid turning on slopes. If you must turn, turn slowly keeping the heavy end of the machine uphill.
Do not operate near ditches or embankments, the machine could turn over if a wheel goes over the edge of
a cliff or ditch or the edge caves in.
Do not operate on wet grass, reduced traction could cause slip.
Remove obstacles such as rocks, tree limbs, etc from the work area. Watch for ruts or bumps as uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Operate in slow speed. Put pump selector valve in slow (turtle) position so that you will not have to stop or
shift while on the slope.
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If parking on slopes or hillsides always lower the loader arms and attachment to the ground and
chock the wheels.
If machine becomes unstable, jump clear. Never try to stabilize the machine by putting your foot on the
ground.
Service:
Before performing any service, repairs, maintenance or adjustment, stop the engine and remove the key.
Never run the machine in an enclosed area.
Perform all maintenance with the loader arms fully lowered. If loader arms need to be raised to perform
tasks, secure them in the raised position by using cylinder locks or a safety stand. (Contact us if you are
unsure)
Keep nuts and bolts tight.
Do not tamper with safety devices. Before each user check safety systems properly.
Keep the machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow
machine to cool before storing.
Use extra care when handling petroleum and other fuels. They are flammable and vapours are explosive.
A. Use only an approved container.
B. Never remove the fuel cap or add fuel while the engine is running. Allow engine to cool before refueling.
Do not smoke.
C. Never refuel the machine indoors.
D. Never store the machine or fuel container inside where there is an open flame, such as near a water
heater or furnace.
E. Never fill a container while it is inside a vehicle, car boot, utility tray or any surface other than the ground.
F. Keep container nozzle in contact with the tank during flling.
Stop and inspect equipment if you strike anything or hear any strange noise coming from the machine. If
necessary repair machine before starting again.
Use only genuine replacement parts to ensure that original standards are maintained.
Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Your face,
eyes, and clothing should be protected when working with a battery.
Battery gases can explode. Keep cigarettes, sparks and flames away from battery.
Hydraulic pressure escaping under pressure can penetrate the skin and cause injury. Keep hands and
body away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. A small leak can be
dangerous. To find hydraulic leaks, use cardboard or paper. If fluid is accidentally injected into the skin a
doctor familiar with this type of injury must surgically remove it within a few hours.
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Safety and Product Labels
Reference
Number
Description
Quantity
1
Burn Hazard Warning Decal
1
2
Crush Hazard (Hand) Warning Decal
2
3
Crush Hazard (Body) Warning Decal
2
4
High-Pressure Fluid Hazard Warning Decal
3
5
Crush Hazard (Hand, Track) Warning Decal
2
6
Fire Hazard Danger Decal
1
7
Rotating Parts Warning Decal
1
8
Crush Hazard (Body, Access Panel) Warning Decal
1
9
Start-up/Shut-down Instructions Decal
1
10
Operational Warnings Decal
1
1
2
3
4
5
6
7
8
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Before Each Use
⚠WARNING
Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is cold.
Clean up any petrol spills.
Do not completely fill the fuel tank. Follow guidelines above.
Never smoke while handling fuels, and stay away from an open flame or any place that a spark may
ignite petroleum fumes.
Store fuels in an approved container, out of reach from Children. Never buy more than a 30-day supply
of fuel.
Read this manual and the engine manual. Always check the following before operation:
Fuel level;
Ensure breather on top of the fuel cap is open;
Engine oil level (refer to engine manual);
Remove all refuse from the machine;
Be sure that the work area is free from other people and children;
Clear debris in work area. Know and mark the location of any utility lines.
9
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10

Adding Fuel:
Labelling on the fuel tank tells whether a machine requires petroleum or diesel fuel. For fuel types and
information on suitable additives refer to Engine Manual as supplied (NB if labeling becomes lost or
damaged or you do not have either Manual, order replacements from your nearest representative or head
office).
Filling the fuel tank:
Position machine on level surface, lower the loader arms and turn off the engine (turn ignition key to off).
Remove the key.
1. Clean around the fuel tank cap and remove the cap. Use a funnel to add fuel as specified above to the fuel
tank, filling until the fuel reaches 60-70mm below the top of the tank. This space is needed to allow the fuel
to expand. Do not fill the fuel tank completely full.
2. Replace the fuel cap securely. Clean away any fuel that may have spilt.
Checking oil level:
Refer to your engine manual.
Remove debris from the machine：
IMPORTANT: Overheating will result if the engine is operated with a blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed.
Park the machine on a flat surface, lower the loader arms and turn off the engine (turn ignition key to off).
Remove the key.
Check the air filter precleaner for debris. If required, wipe away debris before and during each use.
Debris can build up in the engine area. Clean any debris build-up with a brush or blower before each use.
IMPORTANT: It is preferable to blow out dirt than to wash it out. If water is used, keep it away from electrical
appliances.
IMPORTANT: Do not high-pressure wash. High-pressure washing can damage the electrical system.
Check hydraulic fluid:
Check the hydraulic fluid level before engine is started and after every 25 hours of operation. Fluid type:
H68 or equivalent.
Hydraulic tank capacity: 33 litres.
Position machine on level surface. Lower the loader arms and stop the engine.
Clean area around filler neck of hydraulic tank.
1. Remove cap from filter neck and check fluid level. Fluid lever should be approximately 75-100mm below the
top of the tank.
2. If level is low, add enough fluid to rise to proper level.
3. Install cap on filler neck.
Pre-Start Inspection
It is very important to do a visual inspection of the machine before beginning operation. This inspection should
include:
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• Check all decals and warning signs for damage.
• Check engine oil.
•Check and refill fuel tanks.
• Check hydraulic lines and hoses for signs of damage or leaks.
• Inspect the machine for any signs of damage or loose fasteners.
• Check fluid levels and any signs of leaking fluid.
• Do all Daily Service Checks.
• Check machine controls to make sure that they automatically return to the neutral position. The following
information presents details on these inspection points and service checks.
Activity
Daily (10 Hours)
Fuel
Check and fill
Engine Oil
Check and fill if low
Engine Oil Filter
Inspect for leaks
Engine Radiator
Inspect add if necessary
Air Filter
Check air filter dirt release
Fuel Filter
Inspect for leaks
Battery
Inspect terminals/leaks
Hydraulics
- Hydraulic Filter
- Hydraulic Fluid
- Hydraulic Hoses
Inspect for leaks
Check and fill if low
Inspect for leaks
Grease
Check*
Track Damage
Inspect
Visual Check for Loose/Missing Fasteners
Inspect
Check and Adjust Track Tension
Inspect
Check both Track Widening Stop Bolts
Inspect
Operating Instructions
⚠WARNING
Do not operate any of the control levers (including auxiliary lever) unless you are standing with both feet on
the platform and firmly holding the grip handles.
Do not operate or drive machine on roadways.
Read all the safety instructions and the pre start up section of this manual and the engine manual before
operating the equipment.
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IMPORTANT: Ensure the auxiliary hydraulic lever is in centre position before attempting to start engine. The
most common cause of “hard to start / engine will not turn over fast enough / battery does not have enough
power’ type starting problems is that the auxiliary lever has been left on or knocked into gear and the engine is
trying to start under load. Ensure auxiliary lever is in centre position before starting engine.
Drive Control Levers:
Lift/Tilt Control Lever (Lever 1)
Forward......................tilt attachment forward
Back...........................tilt attachment backward
Left...........................raise the loading arm
Right..........................lower the loading arm
Throttle Lever (Lever 2):
Push forward to increase engine RPM, Pull backwards to reduce engine RPM
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Auxiliary Hydraulics Lever(Lever 3/4);
The auxiliary hydraulic lever is to allow you to alter the direction of rotation of hydraulic driven attachments
or stop them completely.
You could choose either Lever 3 or Lever 4 to operate if there is no motor or only one motor on the attachment.
If there are 2 motors on the attachment, operate Lever (3) and (4) together at the same time to alter the direction
of attachments.
Driving speed Select Lever (Lever 5):
Push forward to select high speed. Push backwards to select low speed.
Drive control levers (Lever 6, 7):
To move forward, Push the drive control levers (6), (7) forward. To move rearward, pull the drive control levers
(6), (7) rearward.
To go straight,move both (6) and (7) drive control levers equally.
To turn, decrease pressure on the drive control lever closest to the direction you want to turn. The farther
you move the drive control levers in either direction, the faster the machine will move in that direction.
To slow or stop, move or release the drive control levers (6), (7) into neutral. (If released the control levers
should automatically return to neutral).
Spin Turn
CAUTION: Make sure to use the machine hand holds while doing a spin turn to maintain your balance.Move
the control control levers in opposite directions to spin the machine on it axis.
To spin left, move the right control lever forward while pulling the left control lever backward; to spin turn to the right, push
the left control lever forward while pulling the right control lever backward.
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Instrumental Panel
1. FUEL PRESSURE GAUGE 2. FUEL GAUGE
3. WATER TEMPERATURE METER 4. HOUR METER
5. ENGINE OIL PRESSURE LIGHT 6. PREHEAT INDICATOR
7. CHARGE INDICATOR LIGHT 8. WORKING LIGHT SWITCH
9. START KEY
(1) FUEL PRESSURE GAUGE
the pointer is in green range, it is normal. When the pointer is in red range, stop the loader and
replace oil return filter.
(2)FUEL METER
It shows the fuel level. When it is in red range, it shows fuel insufficient. Then stop the engine and
refuel.
(3)WATER TEMPERATURE METER
It shows temperature of engine coolant. Start the engine, do not work with the loader until the coolant
is in green range. When the temperature is in red range, stop the engine and check the problem.
(4) HOUR METER
Accumulate working time of the loader
(5) ENGINE OIL PRESSURE LIGHT
When engine oil pressure is too low, the light will be on. Stop the loader and shut off the engine, find
out the trouble. Do not operate the machine until the trouble is cleared.
(6) PREHEAT INDICATOR
When the switch turns to NEUTRAL position, engine preheats, the light turns on. If the light is not on,
please check the wire problem.
(7)CHARGE INDICATOR LIGHT
The warning shows charging system failure. When the warning disappears, it could work normally. If
the warning does not appear, check the electric system and fix it.
(8) WORKING LIGHT SWITCH
Press the switch and light will turn on.
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(9) START KEY
-Insert the key - position 0 = no operating voltage
- Turn the key left against spring pressure - position 3 = Preheating.
- When the preheating controller illuminates
- Turn key right - position 2 = Starting
- Release the key as soon as the engine starts. The key returns to position 1 and the control lights
extinguish.
Starting and stopping the Engine
Starting
Stand on the platform.
Move the auxiliary hydraulics lever to neutral.
ATTENTION: Ensure auxiliary hydraulic lever is in neutral position before starting engine. Aside from starting
difficulties the attachment may move during starting.
Follow instructions on starting engine as detailed in the engine manufacturers manual.
Stopping
Move the throttle lever to “slow”.
Lower loader arms to the ground.
Turn the ignition key to off.
Note: If the engine has been working hard or is hot, let it idle for a minute before turning the ignition key “OFF”.
This helps cool the engine before it is stopped. In an emergency, turning the ignition key to “OFF”will stop the
engine.
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Attachments
Connecting
IMPORTANT: Use only manufacturer approved attachments. Attachments could change stability and operating
characteristics of the machine. The warranty of the machine may by voided if used with unapproved attachments.
IMPORTANT: Before connecting any attachments to the machines, make sure mount plates are free of any dirt
and debris.
1. Move speed control lever to slow (turtle) position.
2. Slowly push the attachment tilt lever forward to tilt the attachment mount plate forward.
3. Position mount plate into the upper lip of the attachments receiver plate.
4. Raise the loader arms while tilting back the mount plate at the same time.
IMPORTANT: The attachment should be raised enough to clear the ground and the mount plate tilted all the way
back.
5. Turn the ignition key to “OFF” to stop the engine.
6. Engage the attachment lock pins.
Note: Lock pins are located on the operator side of the mount plate and should be turned toward the inside to
engage.
Note: Proceed to next step if auxiliary hydraulics are required with attachment.
IMPORTANT: Make sure all foreign matter is cleaned from hydraulic connections before making connections.
7. Move the auxiliary hydraulics lever to the forward, backward, and back to neutral position to relieve hydraulic
pressure at the hydraulic couplers.
8. Remove protective covers from the hydraulic couplers on machine. Connect covers together to prevent
contamination during operation.
9. Confirm that connection is secure by pulling on the hoses.
Disconnecting
1. Lower attachment onto a firm, level surface.
2. Shut off the machine engine
3. Move the auxiliary hydraulics lever forward, backward and back to normal position to relieve hydraulic
pressure at the hydraulic couplers.
4. Slide collar back on the hydraulic coupler and disconnect attachment couplers from machine couplers.
(Note: if this is difficult return to step 3 and repeat.)
IMPORTANT: Connect attachment hoses together to prevent contamination during storage.
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5. Install protective covers onto machines hydraulic couplers.
6. Disengage the attachment lock pins by turning them to the outside.
7. Start engine, tilt the mount plate forward and back machine away from attachment.
After Each Use
⚠WARNING
Move all controls to neutral position when stopped.
Load and unload trailer on level ground.
Transporting and securing
IMPORTANT: When transporting machine on a trailer, always use the following procedure.
1. Lower the loader arms.
2. Turn the ignition key to “OFF” to stop the engine.
3. Secure the machine to the trailer with chains or straps using the rear platform support openings to secure
of machine and loader arms/mount plate to secure front of machine.
CAUTION! If children or bystanders attempt to operate the machine, someone could be injured. To avoid
attempted use by children or bystanders while machine is unattended, remove the key from the ignition, even
if just for a few minutes.
Moving a Non-functioning machine
IMPORTANT: Never tow the machine because hydraulic damage may occur.
1. Turn the ignition key to “OFF” to stop the engine.
2. Lift the entire machine off the ground and move the machine.
Maintenance
⚠WARNING
Keep your tool in good repair.
Keep all cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
Keep handles dry, clean, and free from oil and grease.
Maintain the product by adopting a program of conscientious repair and maintenance in accordance with the
following recommended procedures. It is recommended that the general condition of any tool be examined
before it is used. Also refer to the engine manufacturer’s instruction manual for additional information about
engine maintenance. The following chart is based on a normal operation schedule.
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Maintenance Interval
Maintenance Point
Every 25 hours
1. Check hydraulic oil level and check for external leaks;
2. Service pre-cleaner element (1);
3. Check bushes & replace if required;
4. Check engine oil level.
Every 50 hours
1. Check hydraulic oil level and check for external leaks;
2. Check hydraulic hoses and tighten if required;
3. Replace air cleaner & clean pre-cleaner );
4. Check of fuel pipes and clamp bands;
5 Check engine oil level
Every 100 hours
1. Change engine oil & filter;
2. Test all functions in operation;
3. Check – clean spark plug (s);
4. Replace fuel filter;
5. Replace air cleaner element);
6. Remove cooling shrouds and clean cooling area’s;
7. Check oil cooler fins, clean as necessary.
Every 500 hours
1. Change hydraulic fluid;
2. Change hydraulic filter;
3. Remove sediment in fuel tank.
It is recommended that some parts be kept on hand for maintenance purposes at all times. The following
pack is excellent value, being considerably cheaper than purchasing the parts individually. Please phone us
for current pricing of this kit. It may be necessary to add to this kit depending on what attachments you
may have.
Bushes:
1. The equipment has 10 Duralon bushes and chrome pines. These are located on either end of your hydraulic
cylinders and on all pivot points of the lift arms.
2. These bushes are wear part and require regular inspection. It is essential that these bushes be replaced
on the first sign of wear, otherwise costly damage will occur.
3. You should ensure that spare bushes are on hand at all times.
Engine Oil
Refer to Engine Manual for required frequencies of oil changes, oil types, crankcase capacity, and viscosity.
Changing/ Draining oil
1. Start the engine and let it run for 5 minutes. This warms the oil so it drains better.
2. Park the machine so the drain side is slightly lower than then opposite side to assure that the oil drains
completely. Then lower the loader arms, chock the wheels and turn the ignition key to “OFF” to stop then
engine. Remove the key.
3. Place the end of the hose in a pan. Remove bung by turning counter clockwise while holding the nut.
Allow to drain.
4. When oil has drained completely, replace the bung.
Note: Dispose of used oil in accordance with local authority regulations.
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5. Slowly pour approximately 80% of the specified amount of oil (refer to engine manual) into the filter tube.
Now check the oil level. Slowly add additional oil to bring to “FULL” mark on dipstick.
Changing Oil Filter
Refer to engine manual.
Fuel Filter
Replace the fuel filter after every 100 operating hours or yearly, whichever occurs first.
Replacing the Fuel Filter
1. Never re-install a dirty filter.
2. Lower the loader arms and turn the ignition key to “OFF” to stop the engine. Remove the key.
3. Clamp fuel line between fuel tank and fuel filter to block fuel flow.
4. Squeeze the ends of the hose clamps together and slide them away from the filter.
5. Place a drain pan under the fuel lines to catch any leeks, then remove the filter from the fuel lines.
6. Install a new filter and move the hose clamps close to the filter.
7. Remove clamp blocking fuel flow.
Fuel Tank
Draining the fuel tank.
Drain the diesel oil from the fuel tank when the engine is cold. Do this outdoors in an open area. Wipe up any oil
that spills.
Never drain the oil near an open flame or where a spark may ignite fumes.
Never smoke while handling fuel.
1. Park the machine on a level surface, to assure fuel tank drains completely. Then lower the loader arms and
turn the ignition key to “OFF ” to stop the engine. Remove the key.
2. Loosen the hose clamp at the fuel filter and slide it up the fuel line away from the fuel filter.
3. Pull the fuel line off the fuel filter, open the fuel valve, and allow gasoline to drain into a gas can or drain pan.
4. Remove tank from the machine by undoing nut at clamp at top of tank. Remove tank, drain
completely and flush by tipping tank upside down.
5. Reverse procedure to replace clean tank.
Note: Now is the best time to install a new fuel filter because the fuel tank is empty.
6. Install the fuel line onto the fuel filter. Slide the hose clamp close to the fuel filter to secure the fuel line.
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Hydraulic system
Replace Hydraulic Oil Filter
Change the hydraulic filter after every 500 operating hours
• Never replace the hydraulic oil filter when the oil is still hot.
• Used oil filters should be collected in accordance with local regulations.
Replace the hydraulic oil filter in the following steps:
(1) Raise the loader arms and install the safety support, stop the engine,
and remove the key.
(2) Open the oil tank flange to release the remaining pressure inside the tank
(3) Screw off the oil filter.
(4) Installing a new filter and tighten it clockwise until it is fastened well.
(5) Close the oil tank flange.
Changing the Hydraulic Fluid
Change the hydraulic fluid: After every 500 operating hours
1. Position the machine on a level surface, lower the loader arms and turn the ignition key to “OFF” to stop the
engine. Remove the key.
IMPORTANT: Do not substitute automotive oil filter or severe hydraulic damage may result.
2. Place large drain pan under the machine that can hold at least 70 liters.
3. Remove the drain plug from the bottom of the hydraulic tank and allow the fluid to
completely drain out.
4. Remove the tank top and wipe out the inside of the tank. Note if any foreign objects are there. If anything
unusual is found, consult your service centre or a hydraulic expert.
5. Install the drain plug.
6. Fill the hydraulic tank with approximately 33 liters of H68 Hydraulic oil. Note: Dispose of used oil in
accordance with local authority regulations.
Check hydraulic lines
After every 100 operating hours, check hydraulic lines and hoses for leaks, loose fittings, kinked lines, loose
mounting supports, wear, weather and chemical deterioration. Replace all moving hydraulic
hoses every 1500 hours or two years, whichever comes first. Make necessary repairs before operating.
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