Case 721E User manual

84243981 Copyright © 2009 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Revised December 2009 (Issued August 2006)
CNH America LLC.
700 State Street
Racine, WI 53404 U.S.A. (Replaces 5-2660)
721E Wheel Loader
Service Manual 84243980
(Replaces 87364099)
Table of Contents
Description Section No. Form No.
General Tab 1
Section Index - General 5-2670
Standard Torque Specifications 1001 8-71603
Fluids and Lubricants 1002 5-2680
Metric Conversion Chart 1003 7-52950
Engines Tab 2
Section Index - Engines 5-2690
Engine and Radiator Removal and Installation 2000 5-2700
Stall Tests 2002 5-2710
After Cooler 2003 6-49850
For Engine Repair, See the Engine Service Manual 87519803
Fuel System Tab 3
Section Index - Fuel System 5-2720
For Fuel System Repair, See the Engine Service Manual
Electrical Tab 4
Section Index - Electrical 5-2730
Removal and Installation of Starter and Alternator 4001 5-2740
Electrical Specifications and Troubleshooting 4002 5-2750
Batteries 4003 6-42330
Instrument Cluster 4005 5-2760
Steering Tab 5
Section Index - Steering 84298386
(Replaces 5-2770)
Removal and Installation of Steering Components 5001 5-2780
Steering Specifications, Pressure Checks, and Troubleshooting 5002 5-2790
Steering Cylinders 5005 5-2800
Center Pivot 5006 5-2810
Auxiliary Steering Motor and Pump 5008 6-42430
Joystick Steering 5009 5-17020

84243981 Copyright © 2009 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Revised December 2009 (Issued August 2006)
CNH America LLC.
700 State Street
Racine, WI 53404 U.S.A. (Replaces 5-2660)
Power Train Tab 6
Section Index - Power Train 84251801
(Replaces 5-2820)
Removal and Installation of Power Train Components 6001 5-2830
Transmission Specifications, Pressure Checks, and Troubleshooting 6002 5-2840
Transmission 6003 5-2850
Front Axle 6004 5-2860
Rear Axle 6004 5-2870
Rear Axle, Serial Number N8F203816 and After 6004 84243983
Drive Shafts, Center Bearing, and Universal Joints 6005 5-2880
Wheels and Tires 6006 6-47730
Transmission Control Valve 6007 6-81450
Brakes Tab 7
Section Index - Brakes 5-2890
Removal and Installation of Brake Components 7001 5-2900
Hydraulic Brake Troubleshooting 7002 5-2910
Brake Pump 7003 5-2920
Brake Accumulators 7004 6-47761
Parking Brake 7008 5-2930
Hydraulics Tab 8
Section Index - Hydraulics 5-2940
Removal and Installation of Hydraulic Components 8001 5-2950
Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 5-2960
Cleaning the Hydraulic System 8003 7-49641
Hydraulic Pump 8004 5-2970
Loader Control Valve 8005 5-2980
Cylinders 8006 5-2990
Coupler Solenoid Locking Valve 8007 6-42600
Ride Control Accumulator 8013 5-3000
Ride Control Valve 8014 5-3010
721E Wheel Loader
Service Manual 84243980
(Replaces 87364099)
Table of Contents
Description Section No. Form No.

Mounted Equipment Tab 9
Section Index - Mounted Equipment 5-3020
Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a
Refrigerant 9002 5-4030
Air Conditioner System Service 9003 5-3030
Removal And Installation Of Air Conditioning And Heater Components 9004 5-3040
Loader 9006 5-3050
Roll Over Protective Structure (ROPS), Cab Structural Frame (CSF) 9007 5-3060
Cab Glass Installation 9010 6-42710
Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket 5-3070
721E Wheel Loader
Service Manual 84243980
(Replaces 87364099)
Table of Contents
Description Section No. Form No.

Copyright © 2006 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Issued August, 2006
CNH America LLC.
700 State Street
Racine, WI 53404 U.S.A. Bur 5-2670
SECTION INDEX
GENERAL
Standard Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1001
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1002
Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1003
Section Title Section Number

Section
1001
1001
Copyright © 2004 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Issued April, 2003 Revised July, 2005
CASE, LLC.
700 State Street
Racine, WI 53404 U.S.A. Bur 8-71603
GENERAL TORQUE SPECIFICATIONS

1001-2
Bur 8-71603 Revised 7-05 Printed in U.S.A.
TABLE OF CONTENTS
TORQUE SPECIFICATIONS - DECIMAL HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TORQUE SPECIFICATIONS - METRIC HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1001-3
Bur 8-71603 Revised 7-05 Printed in U.S.A.
TORQUE SPECIFICATIONS - DECIMAL HARDWARE
Use the torques in this chart when special torques
are not given. These torques apply to fasteners with
both UNC and UNF threads as received from
suppliers dry, or when lubricated with engine oil. Not
applicable if special graphities, Molydisulfide
greases, or other extreme pressure lubricants are
used.
Grade 5 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
Size
Pound-
Feet
Newton
metres
7/16 inch 54 to 64 73 to 87
1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inch 800 to 880 1085 to 1193
1-1/4 inch 1120 to 1240 1519 to 1681
1-3/8 inch 1460 to 1680 1980 to 2278
1-1/2 inch 1940 to 2200 2631 to 2983
Grade 8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
Size
Pound-
Feet
Newton
metres
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
7/8 inch 600 to 720 814 to 976
1.0 inch 900 to 1080 1220 to 1465
1-1/8 inch 1280 to 1440 1736 to 1953
1-1/4 inch 1820 to 2000 2468 to 2712
1-3/8 inch 2380 to 2720 3227 to 3688
1-1/2 inch 3160 to 3560 4285 to 4827
NOTE: Use thick nuts with Grade 8 bolts.

1001-4
Bur 8-71603 Revised 7-05 Printed in U.S.A.
TORQUE SPECIFICATIONS - METRIC HARDWARE
Use the following torques when specifications are not
given.
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or
when lubricated with engine oil. These values do not
apply if graphite or Molydisulfide grease or oil is
used.
Grade 12.9 Bolts, Nuts, and Studs
Usually the torque values specified for grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
Grade 8.8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 24 to 36 3 to 4
M5 60 to 72 7 to 8
M6 96 to 108 11 to 12
M8 228 to 276 26 to 31
M10 456 to 540 52 to 61
Size
Pound-
Feet
Newton
metres
M12 66 to 79 90 to 107
M14 106 to 127 144 to 172
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
M36 1600 to 1950 2175 to 2600
8.8
Grade 10.9 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 36 to 48 4 to 5
M5 84 to 96 9 to 11
M6 132 to 156 15 to 18
M8 324 to 384 37 to 43
Size
Pound-
Feet
Newton
metres
M10 54 to 64 73 to 87
M12 93 to 112 125 to 150
M14 149 to 179 200 to 245
M16 230 to 280 310 to 380
M20 450 to 540 610 to 730
M24 780 to 940 1050 to 1275
M30 1470 to 1770 2000 to 2400
M36 2580 to 3090 3500 to 4200
10.9
12.9

1001-5
Bur 8-71603 Revised 7-05 Printed in U.S.A.
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
37 Degree Flare Fitting
Tube OD
Hose ID
Thread
Size
Pound-
Inches
Newton
metres
1/4 inch
6.4 mm
7/16-20 72 to 144 8 to 16
5/16 inch
7.9 mm
1/2-20 96 to 192 11 to 22
3/8 inch
9.5 mm
9/16-18 120 to 300 14 to 34
1/2 inch
12.7 mm
3/4-16 180 to 504 20 to 57
5/8 inch
15.9 mm
7/8-14 300 to 696 34 to 79
Tube OD
Hose ID
Thread
Size
Pound-
Feet
Newton
metres
3/4 inch
19.0 mm
1-1/16-12 40 to 80 54 to 108
7/8 inch
22.2 mm
1-3/16-12 60 to 100 81 to 135
1.0 inch
25.4 mm
1-5/16-12 75 to 117 102 to 158
1-1/4 inch
31.8 mm
1-5/8-12 125 to 165 169 to 223
1-1/2 inch
38.1 mm
1-7/8-12 210 to 250 285 to 338
Split Flange Mounting Bolts
Size
Pound-
Inches
Newton
metres
5/16-18 180 to 240 20 to 27
3/8-16 240 to 300 27 to 34
7/16-14 420 to 540 47 to 61
Size
Pound-
Feet
Newton
metres
1/2-13 55 to 65 74 to 88
5/8-11 140 to 150 190 to 203
Straight Threads with O-ring
Tube OD
Hose ID
Thread
Size
Pound-
Inches
Newton
metres
1/4 inch
6.4 mm
7/16-20 144 to 228 16 to 26
5/16 inch
7.9 mm
1/2-20 192 to 300 22 to 34
3/8 inch
9.5 mm
9/16-18 300 to 480 34 to 54
1/2 inch
12.7 mm
3/4-16 540 to 804 57 to 91
Tube OD
Hose ID
Thread
Size
Pound-
Feet
Newton
metres
5/8 inch
15.9 mm
7/8-14 58 to 92 79 to 124
3/4 inch
19.0 mm
1-1/16-12 80 to 128 108 to 174
7/8 inch
22.2 mm
1-3/16-12 100 to 160 136 to 216
1.0 inch
25.4 mm
1-5/16-12 117 to 187 159 to 253
1-1/4 inch
31.8 mm
1-5/8-12 165 to 264 224 to 357
1-1/2 inch
38.1 mm
1-7/8-12 250 to 400 339 to 542

1001-6
Bur 8-71603 Revised 7-05 Printed in U.S.A.
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
O-ring Face Seal End
O-ring Boss End
Fitting or Lock Nut
Nom.
SAE
Dash
Size Tube OD
Thread
Size
Pound-
Inches
Newton
metres
Thread
Size
Pound-
Inches
Newton
metres
-4 1/4 inch
6.4 mm
9/16-18 120 to 144 14 to 16 7/16-20 204 to 240 23 to 27
-6 3/8 inch
9.5 mm
11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41
-8 1/2 inch
12.7 mm
13/16-16 384 to 480 43 to 54 3/4-16 540 to 600 61 to 68
Thread
Size
Pound-
Feet
Newton
metres
-10 5/8 inch
15.9 mm
1-14 552 to 672 62 to 76 7/8-14 60 to 65 81 to 88
Nom.
SAE
Dash
Size Tube OD
Thread
Size
Pound-
Feet
Newton
metres
1-1/16-12 85 to 90 115 to 122
1-3/16-12 95 to 100 129 to 136
-12 3/4 inch
19.0 mm
1-3/16-12 65 to 80 90 to 110 1-5/16-12 115 to 125 156 to 169
-14 7/8 inch
22.2 mm
1-3/16-12 65 to 80 90 to 110 1-5/8-12 150 to 160 203 to 217
-16 1.0 inch
25.4 mm
1-7/16-12 92 to 105 125 to 140 1-7/8-12 190 to 200 258 to 271
-20 1-1/4 inch
31.8 mm
1-11/16-12 125 to 140 170 to 190
-24 1-1/2 inch
38.1 mm
2-12 150 to 180 200 to 254