Case Construction 3 series User manual

580SR

580SR+

590SR

695SR

SERIES 3

580SR / 580SR+ / 590SR / 695SR SERIES 3

Operator’s Manual

Print No. 84277658

1st edition

English 01/10

Loader Backhoes

ORIGINAL INSTRUCTIONS

- according to Directives 2006/42/EC, Annex I 1.7.4.1

580SR

580SR+

590SR

695SR

Series 3

OPERATOR’S MANUAL

Print No. 84277658

Ist edition

English 01/10

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SUMMARY OF SECTIONS

1 - INTRODUCTION, SAFETY, PLATES AND DECALS

2 - CONTROLS AND INSTRUMENTS

3 - OPERATING THE MACHINE

4 - SUPPLIES AND MAINTENANCE CHART

5 - TROUBLESHOOTING

6-STORAGE

7 - ACCESSORIES

8 - DATA AND TECHNICAL SPECIFICATIONS

9 - ALPHABETICAL INDEX

ATTACHMENT 1 - “EC” DECLARATION OF CONFORMITY

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SAFETY INSTRUCTIONS

This warning symbol points out important

messages involving your safety.

Carefully read the safety rules contained

herein and follow advised precautions to

avoid potential hazards and to safeguard your

safety and personal integrity.

In this manual you will find this symbol together

with the following keywords:

The non-compliance with the warnings preceded by

the above-mentioned keywords (WARNING and

DANGER) can cause serious accidents or even the

death of the persons involved.

Moreover, in the present Manual, some instructions

are given with text in italics, preceded by the words

NOTE and CAUTION.

NOTE: it emphasizes and underlines to the opera-

tor the correct technique or correct procedure to fol-

low.

WARNING 

This symbol warns about the possibility of potential

damages to the machine that can involve the oper-

ator’s safety.

DANGER 

With specific warnings about potential dangers for

the operator’s or other persons integrity directly or

indirectly involved.

CAUTION 

It warns the operator of a possible hazard of

machine damage in case he does not follow a

determined procedure.



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INDEX

SECTION 1

INTRODUCTION, SAFETY, PLATES AND DECALS ................................................................................. 1-1

FOREWORD.............................................................................................................................................. 1-1

DESIGNATED USE ................................................................................................................................ 1-1

MAIN COMPONENTS ............................................................................................................................... 1-3

SAFETY INSTRUCTIONS ......................................................................................................................... 1-6

GENERAL SAFETY INSTRUCTIONS.................................................................................................... 1-6

BEFORE USING THE MACHINE........................................................................................................... 1-7

OPERATING THE MACHINE ............................................................................................................... 1-10

PARKING THE MACHINE.................................................................................................................... 1-13

MAINTENANCE AND ADJUSTMENTS................................................................................................ 1-14

PREVENTION OF FIRE OR EXPLOSIONS......................................................................................... 1-16

PREVENTION OF BURNS ................................................................................................................... 1-17

LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR ........................................................ 1-18

PRECAUTIONS FOR WASTE DISPOSAL........................................................................................... 1-19

COMPONENT IDENTIFICATION PLATES ............................................................................................. 1-20

DECALS................................................................................................................................................... 1-25

NOISE LEVEL DECAL ......................................................................................................................... 1-25

POSITION OF DECALS ....................................................................................................................... 1-26

HAND SIGNALS ...................................................................................................................................... 1-34

SECTION 2

CONTROLS AND INSTRUMENTS .............................................................................................................. 2-1

FRONT CONTROL PANELS (580SR / 590SR) ..................................................................................... 2-1

FRONT CONTROL PANELS (695SR) ................................................................................................... 2-3

SIDE INSTRUMENT CLUSTER PANEL (580SR) .................................................................................. 2-5

SIDE INSTRUMENT CLUSTER PANEL (580SR+ / 590SR / 695SR).................................................... 2-7

SIDE INSTRUMENT CLUSTER (580SR)............................................................................................. 2-12

SIDE INSTRUMENT CLUSTER (580SR+ / 590SR / 695SR)............................................................... 2-14

OPERATOR’S COMPARTMENT CONTROLS ....................................................................................... 2-16

STARTER SWITCH KEY...................................................................................................................... 2-16

STEERING WHEEL.............................................................................................................................. 2-16

DIRECTION INDICATOR SWITCH

(580SR ROPS) ..................................................................................................................................... 2-17

LEVER FOR DIRECTION INDICATORS, MAIN BEAMS, FRONT WINDSHIELD WIPER AND

WASHER (CAB) ................................................................................................................................... 2-18

TRANSMISSION CONTROLS.............................................................................................................. 2-19

ENGINE ACCELERATOR CONTROLS ............................................................................................... 2-36

BRAKES ............................................................................................................................................... 2-37

WHEEL STEER MODE SWITCH (4WS) .............................................................................................. 2-38

CAB.......................................................................................................................................................... 2-39

OPERATOR’S SEAT ............................................................................................................................... 2-49

LOADER ATTACHMENT CONTROLS.................................................................................................... 2-53

LOADER ATTACHMENT OPERATION ............................................................................................... 2-53

4x1 LOADER BUCKET CONTROL (If fitted) ........................................................................................ 2-56

TRANSMISSION DISCONNECT BUTTON .......................................................................................... 2-57

LOCKING THE LOADER ATTACHMENT CONTROLS (Specific to certain countries)........................ 2-57

BACKHOE ATTACHMENT CONTROLS................................................................................................. 2-58

BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION .................................................... 2-59

BACKHOE ATTACHMENT HYDRAULIC CONTROLS ........................................................................ 2-70

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INDEX

HEATING AND AIR CONDITIONING CONTROLS................................................................................. 2-76

VENTILATION ...................................................................................................................................... 2-76

HEATING (Optional) ............................................................................................................................. 2-76

AIR CONDITIONING (Optional) ........................................................................................................... 2-77

VENTS.................................................................................................................................................. 2-79

SECTION 3

OPERATING THE MACHINE....................................................................................................................... 3-1

GENERAL INSTRUCTIONS...................................................................................................................... 3-1

BEFORE USING THE MACHINE........................................................................................................... 3-1

OPERATING THE MACHINE ................................................................................................................. 3-2

RUNNING-IN PERIOD ........................................................................................................................... 3-3

PARKING THE MACHINE ......................................................................................................................... 3-4

STARTING THE ENGINE.......................................................................................................................... 3-5

ASSISTED STARTING (JUMP-STARTING) .......................................................................................... 3-6

STARTING THE ENGINE AT LOW TEMPERATURES WITH “GRID HEATER” (Optional) .................. 3-8

STARTING THE ENGINE AT TEMPERATURES BELOW -18 °C (Optional) ........................................ 3-9

CODED ANTI-THEFT SWITCH (Optional) ........................................................................................... 3-10

STOPPING THE ENGINE ....................................................................................................................... 3-11

JOB SITE TRAVEL .................................................................................................................................. 3-12

2WD OR 4WD ...................................................................................................................................... 3-14

STEER SELECTION (4WS) ................................................................................................................. 3-15

DIFFERENTIAL LOCK ......................................................................................................................... 3-18

ROAD TRAVEL........................................................................................................................................ 3-20

REQUIREMENTS FOR ROAD TRAVEL.............................................................................................. 3-20

PRECAUTIONS FOR ROAD TRAVEL ................................................................................................. 3-21

PREPARING THE MACHINE FOR ROAD TRAVEL............................................................................ 3-22

SETTING THE BACKHOE ATTACHMENT IN ROAD TRAVEL POSITION......................................... 3-27

LOCKING OR UNLOCKING THE BACKHOE ATTACHMENT ............................................................ 3-29

OPERATING THE MACHINE IN COLD WEATHER ............................................................................... 3-31

OPERATING THE MACHINE IN HOT WEATHER.................................................................................. 3-32

OPERATING THE MACHINE IN WATER ............................................................................................... 3-32

LOADER ATTACHMENT......................................................................................................................... 3-33

OPERATING THE LOADER ATTACHMENT ....................................................................................... 3-33

LOADER ATTACHMENT SAFETY STRUT ......................................................................................... 3-39

LOADER ATTACHMENT SAFETY STRUT (2WS) .............................................................................. 3-39

LOADER ATTACHMENT SAFETY STRUT (4WS) .............................................................................. 3-40

LOADER BUCKET - REPLACEMENT ................................................................................................. 3-41

LOADER BUCKET WITH FORKS (Optional) ....................................................................................... 3-42

BACKHOE ATTACHMENT...................................................................................................................... 3-44

SETTING THE BACKHOE ATTACHMENT IN WORKING POSITION................................................. 3-45

BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) ................................................................. 3-47

OPERATING THE BACKHOE ATTACHMENT .................................................................................... 3-48

BACKHOE BUCKET - REPLACEMENT .............................................................................................. 3-53

BALLASTING........................................................................................................................................ 3-54

LIFTING LOADS ...................................................................................................................................... 3-58

SAFETY INSTRUCTIONS.................................................................................................................... 3-58

LIFTING LOADS WITH LOADER ATTACHMENT ............................................................................... 3-59

LIFTING LOADS WITH BACKHOE ATTACHMENT ............................................................................ 3-61

LIFTING THE MACHINE ......................................................................................................................... 3-64

MACHINE TRANSPORT (ON A TRAILER)............................................................................................. 3-65

TOWING THE MACHINE ........................................................................................................................ 3-66

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INDEX

SECTION 4

SUPPLIES AND MAINTENANCE CHART ..................................................................................................4-1

SUPPLY SUMMARY TABLE ..................................................................................................................... 4-1

FUEL....................................................................................................................................................... 4-2

HYDRAULIC OIL .................................................................................................................................... 4-4

SAFETY INSTRUCTIONS ......................................................................................................................... 4-6

WORK HOURS AND INTERVALS ............................................................................................................ 4-8

HOURMETER......................................................................................................................................... 4-8

INTERVALS............................................................................................................................................ 4-9

MAINTENANCE INTERVAL TABLE........................................................................................................ 4-10

CHECKS AT START-UP AND BEFORE EACH WORKSHIFT (10 HOURS) .......................................... 4-13

MACHINE - GENERAL INSPECTION .................................................................................................. 4-13

LIGHTS................................................................................................................................................. 4-13

FUNCTIONALITY OF CONTROLS AND LAMPS................................................................................. 4-13

DRIVE BELT - CHECK ......................................................................................................................... 4-14

HYDRAULIC SYSTEM - LINES............................................................................................................ 4-15

ENGINE OIL - LEVEL........................................................................................................................... 4-16

HYDRAULIC OIL TANK - LEVEL ......................................................................................................... 4-17

FUEL TANK - LEVEL............................................................................................................................ 4-18

BRAKE SYSTEM FLUID - LEVEL ........................................................................................................ 4-19

COOLANT - LEVEL .............................................................................................................................. 4-20

WINDSHIELD WASHER FLUID - LEVEL............................................................................................. 4-21

WHEELS - NUT TIGHTENING ............................................................................................................. 4-21

WORKING ATTACHMENTS - GREASING .......................................................................................... 4-22

WEEKLY MAINTENANCE (50 HOURS) ................................................................................................. 4-23

FUEL FILTER - DRAINING (580SR+ / 590SR / 695SR) ...................................................................... 4-23

TYRES - PRESSURE CHECK ............................................................................................................. 4-24

AIR CONDITIONING SYSTEM............................................................................................................. 4-27

DOOR HINGES - GREASING .............................................................................................................. 4-28

RAILS - GREASING ............................................................................................................................. 4-28

FRONT AXLE - GREASING ................................................................................................................. 4-29

STABILIZERS (SIDESHIFT) - CLEARANCE CHECK .......................................................................... 4-29

MAINTENANCE EVERY 3 MONTHS (250 HOURS)............................................................................... 4-30

CAB - GENERAL INSPECTION ........................................................................................................... 4-30

SEAT AND SEAT BELT - CHECK........................................................................................................ 4-32

SEAT SUSPENSION AND RAILS - GREASING.................................................................................. 4-32

CAB AIR FILTER - CLEANING............................................................................................................. 4-32

FUEL TANK - DRAINING ..................................................................................................................... 4-33

RADIATOR AND CONDENSER - CLEANING ..................................................................................... 4-34

COOLING SYSTEM LINES - CHECK .................................................................................................. 4-35

TRANSMISSION OIL - LEVEL ............................................................................................................. 4-35

FRONT AXLE - OIL LEVEL .................................................................................................................. 4-36

FRONT AXLE BREATHER VALVE - CLEANING................................................................................. 4-37

REAR AXLE - OIL LEVEL .................................................................................................................... 4-38

REAR AXLE BREATHER VALVE - CLEANING ................................................................................... 4-39

AXLE ARTICULATIONS - GREASING................................................................................................. 4-40

CARDAN SHAFTS - GREASING ......................................................................................................... 4-40

HYDRAULIC OIL TANK BREATHER/FILLER CAP - CLEANING ........................................................ 4-41

BATTERY TERMINALS - CHECK ........................................................................................................ 4-42

HEATER AND EVAPORATOR (AIR CONDITIONING SYSTEM) - CLEANING .................................. 4-43

TELESCOPIC DIPPER (Optional) - ADJUSTMENT CHECK ............................................................... 4-44

MAINTENANCE EVERY 6 MONTHS (500 HOURS)............................................................................... 4-45

ENGINE OIL - CHANGE....................................................................................................................... 4-45

ENGINE OIL FILTER - REPLACEMENT.............................................................................................. 4-47

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INDEX

FUEL FILTER - REPLACEMENT (580SR)........................................................................................... 4-48

FUEL PREFILTER - REPLACEMENT (580SR+ / 590SR / 695SR) ..................................................... 4-50

FUEL FILTER - REPLACEMENT (580SR+ / 590SR / 695SR)............................................................. 4-52

YEARLY MAINTENANCE (1000 HOURS) .............................................................................................. 4-54

MACHINE - INSPECTION AND CLEANING ........................................................................................ 4-55

FIRE EXTINGUISHER - CHECK .......................................................................................................... 4-56

ENGINE - VALVE CLEARANCE CHECK (580SR) .............................................................................. 4-56

ENGINE - VALVE CLEARANCE CHECK (580SR+ / 590SR / 695SR) ................................................ 4-57

ENGINE - BREATHER FILTER REPLACEMENT................................................................................ 4-57

AIR FILTER - REPLACING MAIN AND SAFETY FILTER ELEMENTS ............................................... 4-58

POWERSHUTTLE TRANSMISSION - OIL FILTER REPLACEMENT ................................................. 4-60

POWERSHUTTLE TRANSMISSION - OIL CHANGE .......................................................................... 4-61

POWERSHUTTLE TRANSMISSION - SCREEN FILTER CLEANING................................................. 4-62

POWERSHIFT TRANSMISSION - OIL FILTER REPLACEMENT ....................................................... 4-63

POWERSHIFT TRANSMISSION - OIL CHANGE ................................................................................ 4-64

FRONT AXLE - OIL CHANGE.............................................................................................................. 4-65

REAR AXLE - OIL CHANGE ................................................................................................................ 4-67

BRAKE PEDAL LEVER - GREASING .................................................................................................. 4-68

HYDRAULIC OIL SYSTEM - OIL FILTER REPLACEMENT ................................................................ 4-69

HYDRAULIC OIL TANK - OIL CHANGE .............................................................................................. 4-70

HYDRAULIC CYLINDERS - CHECK.................................................................................................... 4-72

BATTERY - CHARGE AND ELECTROLYTE LEVEL CHECK ............................................................. 4-73

ALTERNATOR - CHECK ...................................................................................................................... 4-74

STARTER MOTOR - CHECK............................................................................................................... 4-74

MAINTENANCE EVERY 2 YEARS (2000 HOURS) ................................................................................ 4-75

COOLANT - CHANGE.......................................................................................................................... 4-75

BRAKE SYSTEM FLUID - CHANGE .................................................................................................... 4-77

MAINTENANCE WHEN NECESSARY.................................................................................................... 4-78

DRIVE BELT - REPLACEMENT........................................................................................................... 4-79

TURBOCHARGER ............................................................................................................................... 4-80

FUEL SYSTEM - BLEEDING (580SR) ................................................................................................. 4-81

FUEL SYSTEM - BLEEDING (580SR+ / 590SR / 695SR) ................................................................... 4-82

AIR PREFILTER - CLEANING ............................................................................................................. 4-84

AIR FILTER ELEMENTS - CLEANING AND REPLACEMENT ............................................................ 4-85

WHEEL/TYRE - REPLACEMENT ........................................................................................................4-89

WHEEL TOE-IN - ADJUSTMENT ........................................................................................................ 4-90

PARKING BRAKE - ADJUSTMENT ..................................................................................................... 4-92

HYDRAULIC SYSTEM - PRESSURE RELEASE................................................................................. 4-93

HYDRAULIC FITTINGS AND LINES - REPLACEMENT ..................................................................... 4-94

BULBS - REPLACEMENT.................................................................................................................... 4-94

FUSES - REPLACEMENT.................................................................................................................... 4-97

FUSES AND RELAYS - POWERSHUTTLE ROPS (580SR) ............................................................... 4-98

FUSES AND RELAYS - POWERSHUTTLE (580SR) .......................................................................... 4-99

FUSES AND RELAYS - POWERSHUTTLE (580SR+ / 590SR) ........................................................ 4-100

FUSES AND RELAYS - POWERSHIFT (580SR) .............................................................................. 4-101

FUSES AND RELAYS - POWERSHIFT (590SR) .............................................................................. 4-102

FUSES AND RELAYS - POWERSHIFT 4WS (695SR)...................................................................... 4-103

BATTERY - REPLACEMENT ............................................................................................................. 4-104

STABILIZERS (SIDESHIFT) - CLEARANCE CHECK AND ADJUSTMENT ...................................... 4-105

TELESCOPIC DIPPER (If equipped) - DRAINING............................................................................. 4-105

BUCKET TEETH - REPLACEMENT .................................................................................................. 4-106

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INDEX

SECTION 5

TROUBLESHOOTING ................................................................................................................................. 5-1

ENGINE ..................................................................................................................................................... 5-2

STARTER MOTOR................................................................................................................................. 5-6

ALTERNATOR........................................................................................................................................ 5-7

TRANSMISSION........................................................................................................................................ 5-8

POWERSHUTTLE TRANSMISSION...................................................................................................... 5-8

POWERSHIFT TRANSMISSION.......................................................................................................... 5-12

AXLES ..................................................................................................................................................... 5-13

STEERING SYSTEM............................................................................................................................... 5-15

HYDRAULIC SYSTEM ............................................................................................................................ 5-16

LOADER ATTACHMENT...................................................................................................................... 5-17

BACKHOE ATTACHMENT................................................................................................................... 5-18

SWING.................................................................................................................................................. 5-19

HYDRAULIC PUMP.............................................................................................................................. 5-20

ELECTRICAL SYSTEM ........................................................................................................................... 5-21

CAB.......................................................................................................................................................... 5-22

AIR CONDITIONING ............................................................................................................................ 5-22

SECTION 6

STORAGE .................................................................................................................................................... 6-1

MACHINE STORAGE................................................................................................................................ 6-1

TAKING THE MACHINE BACK TO SERVICE ....................................................................................... 6-2

SECTION 7

ACCESSORIES............................................................................................................................................ 7-1

MECHANICAL LOADER BUCKET QUICK COUPLER ............................................................................. 7-1

MECHANICAL BACKHOE BUCKET QUICK COUPLER .......................................................................... 7-2

BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS ................................................................. 7-3

MANUAL AUXILIARY HYDRAULIC TOOLS ............................................................................................. 7-4

BACKHOE ATTACHMENT SAFETY VALVES.......................................................................................... 7-5

STABILIZER SAFETY VALVES ................................................................................................................ 7-5

REVERSIBLE STABILIZER PADS (CENTER PIVOT) .............................................................................. 7-5

SECTION 8

DATA AND TECHNICAL SPECIFICATIONS .............................................................................................. 8-1

DIESEL ENGINE ....................................................................................................................................... 8-1

72 kW - 97 HP ENGINE (580SR) ........................................................................................................... 8-1

72 kW - 97 HP ENGINE (580SR+) ......................................................................................................... 8-2

82 kW - 110 HP ENGINE (590SR / 695SR) ...........................................................................................8-3

TRANSMISSION........................................................................................................................................ 8-4

2WD/2WS TRANSMISSION - POWERSHUTTLE (580SR) ................................................................... 8-4

4WD/2WS TRANSMISSION - POWERSHUTTLE (580SR+ / 590SR) ................................................... 8-4

4WD/2WS TRANSMISSION - POWERSHIFT (580SR+ / 590SR) ......................................................... 8-4

4WD/4WS TRANSMISSION - POWERSHIFT (695SR) ......................................................................... 8-5

AXLES ....................................................................................................................................................... 8-6

FRONT AXLES ....................................................................................................................................... 8-6

REAR AXLES ......................................................................................................................................... 8-6

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