Case CONSTRUCTION 3 Series User manual
580SR
580SR+
590SR
695SR
SERIES 3
580SR / 580SR+ / 590SR / 695SR SERIES 3
Operator’s Manual
Print No. 84277658
1st edition
English 01/10
Loader Backhoes
Loader Backhoes
SUMMARY OF SECTIONS
1 - INTRODUCTION, SAFETY, PLATES AND DECALS
2 - CONTROLS AND INSTRUMENTS
3 - OPERATING THE MACHINE
4 - SUPPLIES AND MAINTENANCE CHART
5 - TROUBLESHOOTING
6-STORAGE
7 - ACCESSORIES
8 - DATA AND TECHNICAL SPECIFICATIONS
9 - ALPHABETICAL INDEX
ATTACHMENT 1 - “EC” DECLARATION OF CONFORMITY
Find manuals at https://best-manuals.com
SAFETY INSTRUCTIONS
This warning symbol points out important
messages involving your safety.
Carefully read the safety rules contained
herein and follow advised precautions to
avoid potential hazards and to safeguard your
safety and personal integrity.
In this manual you will find this symbol together
with the following keywords:
The non-compliance with the warnings preceded by
the above-mentioned keywords (WARNING and
DANGER) can cause serious accidents or even the
death of the persons involved.
Moreover, in the present Manual, some instructions
are given with text in italics, preceded by the words
NOTE and CAUTION.
NOTE: it emphasizes and underlines to the opera-
tor the correct technique or correct procedure to fol-
low.
WARNING
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
DANGER
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
CAUTION
It warns the operator of a possible hazard of
machine damage in case he does not follow a
determined procedure.
Find manuals at https://best-manuals.com
INDEX
SECTION 1
INTRODUCTION, SAFETY, PLATES AND DECALS ................................................................................. 1-1
FOREWORD.............................................................................................................................................. 1-1
DESIGNATED USE ................................................................................................................................ 1-1
MAIN COMPONENTS ............................................................................................................................... 1-3
SAFETY INSTRUCTIONS ......................................................................................................................... 1-6
GENERAL SAFETY INSTRUCTIONS.................................................................................................... 1-6
BEFORE USING THE MACHINE........................................................................................................... 1-7
OPERATING THE MACHINE ............................................................................................................... 1-10
PARKING THE MACHINE.................................................................................................................... 1-13
MAINTENANCE AND ADJUSTMENTS................................................................................................ 1-14
PREVENTION OF FIRE OR EXPLOSIONS......................................................................................... 1-16
PREVENTION OF BURNS ................................................................................................................... 1-17
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR ........................................................ 1-18
PRECAUTIONS FOR WASTE DISPOSAL........................................................................................... 1-19
COMPONENT IDENTIFICATION PLATES ............................................................................................. 1-20
DECALS................................................................................................................................................... 1-25
NOISE LEVEL DECAL ......................................................................................................................... 1-25
POSITION OF DECALS ....................................................................................................................... 1-26
HAND SIGNALS ...................................................................................................................................... 1-34
SECTION 2
CONTROLS AND INSTRUMENTS .............................................................................................................. 2-1
FRONT CONTROL PANELS (580SR / 590SR) ..................................................................................... 2-1
FRONT CONTROL PANELS (695SR) ................................................................................................... 2-3
SIDE INSTRUMENT CLUSTER PANEL (580SR) .................................................................................. 2-5
SIDE INSTRUMENT CLUSTER PANEL (580SR+ / 590SR / 695SR).................................................... 2-7
SIDE INSTRUMENT CLUSTER (580SR)............................................................................................. 2-12
SIDE INSTRUMENT CLUSTER (580SR+ / 590SR / 695SR)............................................................... 2-14
OPERATOR’S COMPARTMENT CONTROLS ....................................................................................... 2-16
STARTER SWITCH KEY...................................................................................................................... 2-16
STEERING WHEEL.............................................................................................................................. 2-16
DIRECTION INDICATOR SWITCH
(580SR ROPS) ..................................................................................................................................... 2-17
LEVER FOR DIRECTION INDICATORS, MAIN BEAMS, FRONT WINDSHIELD WIPER AND
WASHER (CAB) ................................................................................................................................... 2-18
TRANSMISSION CONTROLS.............................................................................................................. 2-19
ENGINE ACCELERATOR CONTROLS ............................................................................................... 2-36
BRAKES ............................................................................................................................................... 2-37
WHEEL STEER MODE SWITCH (4WS) .............................................................................................. 2-38
CAB.......................................................................................................................................................... 2-39
OPERATOR’S SEAT ............................................................................................................................... 2-49
LOADER ATTACHMENT CONTROLS.................................................................................................... 2-53
LOADER ATTACHMENT OPERATION ............................................................................................... 2-53
4x1 LOADER BUCKET CONTROL (If fitted) ........................................................................................ 2-56
TRANSMISSION DISCONNECT BUTTON .......................................................................................... 2-57
LOCKING THE LOADER ATTACHMENT CONTROLS (Specific to certain countries)........................ 2-57
BACKHOE ATTACHMENT CONTROLS................................................................................................. 2-58
BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION .................................................... 2-59
BACKHOE ATTACHMENT HYDRAULIC CONTROLS ........................................................................ 2-70
Find manuals at https://best-manuals.com
INDEX
HEATING AND AIR CONDITIONING CONTROLS................................................................................. 2-76
VENTILATION ...................................................................................................................................... 2-76
HEATING (Optional) ............................................................................................................................. 2-76
AIR CONDITIONING (Optional) ........................................................................................................... 2-77
VENTS.................................................................................................................................................. 2-79
SECTION 3
OPERATING THE MACHINE....................................................................................................................... 3-1
GENERAL INSTRUCTIONS...................................................................................................................... 3-1
BEFORE USING THE MACHINE........................................................................................................... 3-1
OPERATING THE MACHINE ................................................................................................................. 3-2
RUNNING-IN PERIOD ........................................................................................................................... 3-3
PARKING THE MACHINE ......................................................................................................................... 3-4
STARTING THE ENGINE.......................................................................................................................... 3-5
ASSISTED STARTING (JUMP-STARTING) .......................................................................................... 3-6
STARTING THE ENGINE AT LOW TEMPERATURES WITH “GRID HEATER” (Optional) .................. 3-8
STARTING THE ENGINE AT TEMPERATURES BELOW -18 °C (Optional) ........................................ 3-9
CODED ANTI-THEFT SWITCH (Optional) ........................................................................................... 3-10
STOPPING THE ENGINE ....................................................................................................................... 3-11
JOB SITE TRAVEL .................................................................................................................................. 3-12
2WD OR 4WD ...................................................................................................................................... 3-14
STEER SELECTION (4WS) ................................................................................................................. 3-15
DIFFERENTIAL LOCK ......................................................................................................................... 3-18
ROAD TRAVEL........................................................................................................................................ 3-20
REQUIREMENTS FOR ROAD TRAVEL.............................................................................................. 3-20
PRECAUTIONS FOR ROAD TRAVEL ................................................................................................. 3-21
PREPARING THE MACHINE FOR ROAD TRAVEL............................................................................ 3-22
SETTING THE BACKHOE ATTACHMENT IN ROAD TRAVEL POSITION......................................... 3-27
LOCKING OR UNLOCKING THE BACKHOE ATTACHMENT ............................................................ 3-29
OPERATING THE MACHINE IN COLD WEATHER ............................................................................... 3-31
OPERATING THE MACHINE IN HOT WEATHER.................................................................................. 3-32
OPERATING THE MACHINE IN WATER ............................................................................................... 3-32
LOADER ATTACHMENT......................................................................................................................... 3-33
OPERATING THE LOADER ATTACHMENT ....................................................................................... 3-33
LOADER ATTACHMENT SAFETY STRUT ......................................................................................... 3-39
LOADER ATTACHMENT SAFETY STRUT (2WS) .............................................................................. 3-39
LOADER ATTACHMENT SAFETY STRUT (4WS) .............................................................................. 3-40
LOADER BUCKET - REPLACEMENT ................................................................................................. 3-41
LOADER BUCKET WITH FORKS (Optional) ....................................................................................... 3-42
BACKHOE ATTACHMENT...................................................................................................................... 3-44
SETTING THE BACKHOE ATTACHMENT IN WORKING POSITION................................................. 3-45
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) ................................................................. 3-47
OPERATING THE BACKHOE ATTACHMENT .................................................................................... 3-48
BACKHOE BUCKET - REPLACEMENT .............................................................................................. 3-53
BALLASTING........................................................................................................................................ 3-54
LIFTING LOADS ...................................................................................................................................... 3-58
SAFETY INSTRUCTIONS.................................................................................................................... 3-58
LIFTING LOADS WITH LOADER ATTACHMENT ............................................................................... 3-59
LIFTING LOADS WITH BACKHOE ATTACHMENT ............................................................................ 3-61
LIFTING THE MACHINE ......................................................................................................................... 3-64
MACHINE TRANSPORT (ON A TRAILER)............................................................................................. 3-65
TOWING THE MACHINE ........................................................................................................................ 3-66
Find manuals at https://best-manuals.com
INDEX
SECTION 4
SUPPLIES AND MAINTENANCE CHART ..................................................................................................4-1
SUPPLY SUMMARY TABLE ..................................................................................................................... 4-1
FUEL....................................................................................................................................................... 4-2
HYDRAULIC OIL .................................................................................................................................... 4-4
SAFETY INSTRUCTIONS ......................................................................................................................... 4-6
WORK HOURS AND INTERVALS ............................................................................................................ 4-8
HOURMETER......................................................................................................................................... 4-8
INTERVALS............................................................................................................................................ 4-9
MAINTENANCE INTERVAL TABLE........................................................................................................ 4-10
CHECKS AT START-UP AND BEFORE EACH WORKSHIFT (10 HOURS) .......................................... 4-13
MACHINE - GENERAL INSPECTION .................................................................................................. 4-13
LIGHTS................................................................................................................................................. 4-13
FUNCTIONALITY OF CONTROLS AND LAMPS................................................................................. 4-13
DRIVE BELT - CHECK ......................................................................................................................... 4-14
HYDRAULIC SYSTEM - LINES............................................................................................................ 4-15
ENGINE OIL - LEVEL........................................................................................................................... 4-16
HYDRAULIC OIL TANK - LEVEL ......................................................................................................... 4-17
FUEL TANK - LEVEL............................................................................................................................ 4-18
BRAKE SYSTEM FLUID - LEVEL ........................................................................................................ 4-19
COOLANT - LEVEL .............................................................................................................................. 4-20
WINDSHIELD WASHER FLUID - LEVEL............................................................................................. 4-21
WHEELS - NUT TIGHTENING ............................................................................................................. 4-21
WORKING ATTACHMENTS - GREASING .......................................................................................... 4-22
WEEKLY MAINTENANCE (50 HOURS) ................................................................................................. 4-23
FUEL FILTER - DRAINING (580SR+ / 590SR / 695SR) ...................................................................... 4-23
TYRES - PRESSURE CHECK ............................................................................................................. 4-24
AIR CONDITIONING SYSTEM............................................................................................................. 4-27
DOOR HINGES - GREASING .............................................................................................................. 4-28
RAILS - GREASING ............................................................................................................................. 4-28
FRONT AXLE - GREASING ................................................................................................................. 4-29
STABILIZERS (SIDESHIFT) - CLEARANCE CHECK .......................................................................... 4-29
MAINTENANCE EVERY 3 MONTHS (250 HOURS)............................................................................... 4-30
CAB - GENERAL INSPECTION ........................................................................................................... 4-30
SEAT AND SEAT BELT - CHECK........................................................................................................ 4-32
SEAT SUSPENSION AND RAILS - GREASING.................................................................................. 4-32
CAB AIR FILTER - CLEANING............................................................................................................. 4-32
FUEL TANK - DRAINING ..................................................................................................................... 4-33
RADIATOR AND CONDENSER - CLEANING ..................................................................................... 4-34
COOLING SYSTEM LINES - CHECK .................................................................................................. 4-35
TRANSMISSION OIL - LEVEL ............................................................................................................. 4-35
FRONT AXLE - OIL LEVEL .................................................................................................................. 4-36
FRONT AXLE BREATHER VALVE - CLEANING................................................................................. 4-37
REAR AXLE - OIL LEVEL .................................................................................................................... 4-38
REAR AXLE BREATHER VALVE - CLEANING ................................................................................... 4-39
AXLE ARTICULATIONS - GREASING................................................................................................. 4-40
CARDAN SHAFTS - GREASING ......................................................................................................... 4-40
HYDRAULIC OIL TANK BREATHER/FILLER CAP - CLEANING ........................................................ 4-41
BATTERY TERMINALS - CHECK ........................................................................................................ 4-42
HEATER AND EVAPORATOR (AIR CONDITIONING SYSTEM) - CLEANING .................................. 4-43
TELESCOPIC DIPPER (Optional) - ADJUSTMENT CHECK ............................................................... 4-44
MAINTENANCE EVERY 6 MONTHS (500 HOURS)............................................................................... 4-45
ENGINE OIL - CHANGE....................................................................................................................... 4-45
ENGINE OIL FILTER - REPLACEMENT.............................................................................................. 4-47
Find manuals at https://best-manuals.com
INDEX
FUEL FILTER - REPLACEMENT (580SR)........................................................................................... 4-48
FUEL PREFILTER - REPLACEMENT (580SR+ / 590SR / 695SR) ..................................................... 4-50
FUEL FILTER - REPLACEMENT (580SR+ / 590SR / 695SR)............................................................. 4-52
YEARLY MAINTENANCE (1000 HOURS) .............................................................................................. 4-54
MACHINE - INSPECTION AND CLEANING ........................................................................................ 4-55
FIRE EXTINGUISHER - CHECK .......................................................................................................... 4-56
ENGINE - VALVE CLEARANCE CHECK (580SR) .............................................................................. 4-56
ENGINE - VALVE CLEARANCE CHECK (580SR+ / 590SR / 695SR) ................................................ 4-57
ENGINE - BREATHER FILTER REPLACEMENT................................................................................ 4-57
AIR FILTER - REPLACING MAIN AND SAFETY FILTER ELEMENTS ............................................... 4-58
POWERSHUTTLE TRANSMISSION - OIL FILTER REPLACEMENT ................................................. 4-60
POWERSHUTTLE TRANSMISSION - OIL CHANGE .......................................................................... 4-61
POWERSHUTTLE TRANSMISSION - SCREEN FILTER CLEANING................................................. 4-62
POWERSHIFT TRANSMISSION - OIL FILTER REPLACEMENT ....................................................... 4-63
POWERSHIFT TRANSMISSION - OIL CHANGE ................................................................................ 4-64
FRONT AXLE - OIL CHANGE.............................................................................................................. 4-65
REAR AXLE - OIL CHANGE ................................................................................................................ 4-67
BRAKE PEDAL LEVER - GREASING .................................................................................................. 4-68
HYDRAULIC OIL SYSTEM - OIL FILTER REPLACEMENT ................................................................ 4-69
HYDRAULIC OIL TANK - OIL CHANGE .............................................................................................. 4-70
HYDRAULIC CYLINDERS - CHECK.................................................................................................... 4-72
BATTERY - CHARGE AND ELECTROLYTE LEVEL CHECK ............................................................. 4-73
ALTERNATOR - CHECK ...................................................................................................................... 4-74
STARTER MOTOR - CHECK............................................................................................................... 4-74
MAINTENANCE EVERY 2 YEARS (2000 HOURS) ................................................................................ 4-75
COOLANT - CHANGE.......................................................................................................................... 4-75
BRAKE SYSTEM FLUID - CHANGE .................................................................................................... 4-77
MAINTENANCE WHEN NECESSARY.................................................................................................... 4-78
DRIVE BELT - REPLACEMENT........................................................................................................... 4-79
TURBOCHARGER ............................................................................................................................... 4-80
FUEL SYSTEM - BLEEDING (580SR) ................................................................................................. 4-81
FUEL SYSTEM - BLEEDING (580SR+ / 590SR / 695SR) ................................................................... 4-82
AIR PREFILTER - CLEANING ............................................................................................................. 4-84
AIR FILTER ELEMENTS - CLEANING AND REPLACEMENT ............................................................ 4-85
WHEEL/TYRE - REPLACEMENT ........................................................................................................4-89
WHEEL TOE-IN - ADJUSTMENT ........................................................................................................ 4-90
PARKING BRAKE - ADJUSTMENT ..................................................................................................... 4-92
HYDRAULIC SYSTEM - PRESSURE RELEASE................................................................................. 4-93
HYDRAULIC FITTINGS AND LINES - REPLACEMENT ..................................................................... 4-94
BULBS - REPLACEMENT.................................................................................................................... 4-94
FUSES - REPLACEMENT.................................................................................................................... 4-97
FUSES AND RELAYS - POWERSHUTTLE ROPS (580SR) ............................................................... 4-98
FUSES AND RELAYS - POWERSHUTTLE (580SR) .......................................................................... 4-99
FUSES AND RELAYS - POWERSHUTTLE (580SR+ / 590SR) ........................................................ 4-100
FUSES AND RELAYS - POWERSHIFT (580SR) .............................................................................. 4-101
FUSES AND RELAYS - POWERSHIFT (590SR) .............................................................................. 4-102
FUSES AND RELAYS - POWERSHIFT 4WS (695SR)...................................................................... 4-103
BATTERY - REPLACEMENT ............................................................................................................. 4-104
STABILIZERS (SIDESHIFT) - CLEARANCE CHECK AND ADJUSTMENT ...................................... 4-105
TELESCOPIC DIPPER (If equipped) - DRAINING............................................................................. 4-105
BUCKET TEETH - REPLACEMENT .................................................................................................. 4-106
Find manuals at https://best-manuals.com
INDEX
SECTION 5
TROUBLESHOOTING ................................................................................................................................. 5-1
ENGINE ..................................................................................................................................................... 5-2
STARTER MOTOR................................................................................................................................. 5-6
ALTERNATOR........................................................................................................................................ 5-7
TRANSMISSION........................................................................................................................................ 5-8
POWERSHUTTLE TRANSMISSION...................................................................................................... 5-8
POWERSHIFT TRANSMISSION.......................................................................................................... 5-12
AXLES ..................................................................................................................................................... 5-13
STEERING SYSTEM............................................................................................................................... 5-15
HYDRAULIC SYSTEM ............................................................................................................................ 5-16
LOADER ATTACHMENT...................................................................................................................... 5-17
BACKHOE ATTACHMENT................................................................................................................... 5-18
SWING.................................................................................................................................................. 5-19
HYDRAULIC PUMP.............................................................................................................................. 5-20
ELECTRICAL SYSTEM ........................................................................................................................... 5-21
CAB.......................................................................................................................................................... 5-22
AIR CONDITIONING ............................................................................................................................ 5-22
SECTION 6
STORAGE .................................................................................................................................................... 6-1
MACHINE STORAGE................................................................................................................................ 6-1
TAKING THE MACHINE BACK TO SERVICE ....................................................................................... 6-2
SECTION 7
ACCESSORIES............................................................................................................................................ 7-1
MECHANICAL LOADER BUCKET QUICK COUPLER ............................................................................. 7-1
MECHANICAL BACKHOE BUCKET QUICK COUPLER .......................................................................... 7-2
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS ................................................................. 7-3
MANUAL AUXILIARY HYDRAULIC TOOLS ............................................................................................. 7-4
BACKHOE ATTACHMENT SAFETY VALVES.......................................................................................... 7-5
STABILIZER SAFETY VALVES ................................................................................................................ 7-5
REVERSIBLE STABILIZER PADS (CENTER PIVOT) .............................................................................. 7-5
SECTION 8
DATA AND TECHNICAL SPECIFICATIONS .............................................................................................. 8-1
DIESEL ENGINE ....................................................................................................................................... 8-1
72 kW - 97 HP ENGINE (580SR) ........................................................................................................... 8-1
72 kW - 97 HP ENGINE (580SR+) ......................................................................................................... 8-2
82 kW - 110 HP ENGINE (590SR / 695SR) ...........................................................................................8-3
TRANSMISSION........................................................................................................................................ 8-4
2WD/2WS TRANSMISSION - POWERSHUTTLE (580SR) ................................................................... 8-4
4WD/2WS TRANSMISSION - POWERSHUTTLE (580SR+ / 590SR) ................................................... 8-4
4WD/2WS TRANSMISSION - POWERSHIFT (580SR+ / 590SR) ......................................................... 8-4
4WD/4WS TRANSMISSION - POWERSHIFT (695SR) ......................................................................... 8-5
AXLES ....................................................................................................................................................... 8-6
FRONT AXLES ....................................................................................................................................... 8-6
REAR AXLES ......................................................................................................................................... 8-6
Find manuals at https://best-manuals.com
INDEX
BRAKES .................................................................................................................................................... 8-7
BRAKES - 2WS ...................................................................................................................................... 8-7
BRAKES - 4WS ...................................................................................................................................... 8-7
STEERING................................................................................................................................................. 8-7
POWER STEERING............................................................................................................................... 8-7
HYDRAULIC SYSTEM .............................................................................................................................. 8-8
HYDRAULIC PUMP................................................................................................................................ 8-8
FRONT COUNTERWEIGHT ..................................................................................................................... 8-8
NOISE AND VIBRATION LEVELS ............................................................................................................ 8-9
NOISE LEVEL ........................................................................................................................................ 8-9
VIBRATION LEVEL INSIDE THE CAB................................................................................................... 8-9
BUCKETS.................................................................................................................................................. 8-9
LOADER BUCKETS ............................................................................................................................... 8-9
BACKHOE BUCKETS ............................................................................................................................ 8-9
TYRES ..................................................................................................................................................... 8-10
TYRE TYPES ....................................................................................................................................... 8-10
NUT TORQUES.................................................................................................................................... 8-10
INFLATING PRESSURE AND ALLOWED CARRYING CAPACITY TABLE........................................ 8-11
ROAD TRAVEL SPEED ....................................................................................................................... 8-12
DIMENSIONS AND PERFORMANCE..................................................................................................... 8-13
LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE ........................................................ 8-13
LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE........................................... 8-19
BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ..................................................... 8-20
BACKHOE ATTACHMENT LIFTING CAPACITY .................................................................................... 8-26
LIFTING CAPACITY - MODELS 580SR+ / 580SR / 590SR................................................................. 8-26
LIFTING CAPACITY - MODELS 695SR (SIDESHIFT) ........................................................................ 8-27
LIFTING CAPACITY - MODELS 695SR (CENTER PIVOT)................................................................. 8-28
MAXIMUM LIFTING LOADS.................................................................................................................... 8-29
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE ............................................................. 8-29
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE .......................................................... 8-30
SECTION 9
ALPHABETICAL INDEX .............................................................................................................................. 9-1
ATTACHMENT 1 - “EC” DECLARATION OF CONFORMITY
1-1
SECTION 1
INTRODUCTION, SAFETY, PLATES AND DECALS
FOREWORD
The loader backhoes 580SR - 580SR+ - 590SR -
695SR have been designed to perform most earth-
moving operations.
If you use this machine for duties involving the use
of attachments, accessories, or special tools, con-
sult your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the Manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
DESIGNATED USE
The machine has been built in accordance with
state-of-the-art standards and the recognized safety
rules.
The machine must be used in accordance with its
designated use, by observing the safety and pre-
cautionary rules and by strictly following the operat-
ing instructions. Any functional disorders, especially
those affecting the safety of the machine, should
therefore be rectified immediately.
The manufacturer/supplier cannot be held responsi-
ble for any damage resulting from other than the
designated use. The risk involved in such misuse
lies entirely with the user.
The current Operator’s Manual is the user’s guide
for correct run-in, use and maintenance of the
machine.
Carefully read this Operator’s Manual and store it in
the cab for quick location and reference.
Instructions concerning safety, operation and main-
tenance have been developed to permit safe serv-
ice and operation of this machine.
In the event of queries or suggestions relevant to
your machine do not hesitate to address to your
Dealer. Dealers have qualified and trained person-
nel at disposal as well as Original Spares, means
and equipment suitable to carry out all necessary
maintenance operations.
1
DANGER
A different use of the excavator or of its working
equipment:
- for lifting or transporting persons;
- as a working platform;
- for lifting loads without the attachment being
approved for this purpose;
- for pulling slung loads;
is considered contrary to the designated use.
Improper use may cause injury or life-threatening
risks for the operator and for other persons.
DANGER
For clarity purposes, some figures in this Manual
show the machine with protection panels or covers
removed. Never operate the machine with any pro-
tection panels or covers removed.
DANGER
It is absolutely forbidden to tamper and/or change
the setting of any of the hydraulic system valves to
avoid damaging machine components with conse-
quent risks to personal safety.
SECTION 1
1-2
Do not use this machine for any applications or pur-
poses other than those described in this Manual. If
you use this machine for duties involving the use of
attachments, accessories, or special tools, consult
your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the Manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
IMPORTANT: the engine and fuel system on your
machine is designed and built to government emis-
sions standards. Tampering by dealers, customers,
operators and users is strictly prohibited by law.
Failure to comply could result in government fines,
rework charges, invalid warranty, legal action and
possible confiscation of the machine until rework to
original condition is completed. Engine service and/
or repairs must be done by a certified technician
only.
Before entrusting this machine to an operator, make
sure that:
- the operator is qualified to operate the machine
correctly and safely;
- the operator has read and fully understood the
instructions given in this Manual.
Consult your Dealer to obtain extra manuals or
manuals in other languages.
Your Dealer is at your disposal for any further infor-
mation.
SPARE PARTS
The “non-genuine” spare parts have not been con-
trolled and authorized by the Manufacturer. The
assembly and/or use of such products may have
negative effects on the machine design features
and could impair its operation safety. The Manufac-
turer is not liable for any damage caused by “non-
genuine” spare parts or accessories.
WARRANTY
This machine is under warranty according to the
regulations in force in Your Country and in compli-
ance with the sales agreement drawn up with the
Dealer. The warranty, however, expires if the opera-
tion and maintenance instruction for this machine
and contained in this manual, have not been fol-
lowed.
NOTE: each machine is supplied complete with a
copy of this Manual. Descriptions and illustrations
herein are not binding. The Manufacturer, provided
that the basic characteristics of machine types
described and shown in this Manual remain the
same, reserves the right to change components,
parts and accessories supplied without any commit-
ment to timely update this publication; and this any
time it deems it convenient for improvement pur-
poses or due to commercial or manufacturing
requirements. For exact information, please consult
your Dealer or contact the Manufacturer’s Branch
Offices.
INTRODUCTION, SAFETY, PLATES AND DECALS
1-3
MAIN COMPONENTS
SIDESHIFT VERSION (590SR for example)
1. Loader bucket
2. Loader arm
3. Front axle
4. Fuel tank
5. Rear axle
6. Operator’s compartment
7. Engine guard
8. Backhoe attachment boom
9. Dipper or telescopic dipper
10. Backhoe bucket
11. Backhoe attachment sideshift carriage
12. Stabilizers
13. Battery box
14. Hydraulic oil tank
15. Swing cylinders
2
SECTION 1
1-4
CENTER PIVOT VERSION (695SR for example)
1. Loader bucket
2. Loader arm
3. Front axle
4. Fuel tank
5. Rear axle
6. Operator’s compartment
7. Engine guard
8. Backhoe attachment boom
9. Dipper or telescopic dipper
10. Backhoe bucket
11. Stabilizers
12. Battery box
13. Hydraulic oil tank
14. Swing cylinders
3
INTRODUCTION, SAFETY, PLATES AND DECALS
1-5
MACHINE SIDES
The terms “right”, “left”, “front” and “rear”, when used
in this manual, indicate the sides of the machine as
seen from the operator’s seat.
Operator and seat in loader attachment position:
1. Front side
2. Back side
3. Right side
4. Left side
Operator and seat in backhoe attachment posi-
tion:
1. Front side
2. Back side
3. Right side
4. Left side
4
5
SECTION 1
1-6
SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
Carefully read the safety rules contained herein and
follow advised precautions to avoid potential haz-
ards and to safeguard your safety and personal
integrity.
In this manual you will find the following indications:
The non-compliance with the warnings preceded by
the above-mentioned keywords (WARNING and
DANGER) can cause serious accidents or even the
death of the persons involved.
Moreover, in the present Manual, some instructions
are given with text in italics, preceded by the words
NOTE and CAUTION.
NOTE: it emphasizes and underlines to the opera-
tor the correct technique or correct procedure to fol-
low.
Your safety and that of the people around you
depends on you. It is essential that you understand
this manual for the correct operation, inspection,
lubrication and maintenance of this machine.
Read this manual carefully and check that:
- you understand fully the symbols on the controls
and the safety signs used in this manual and on
the machine;
- you understand fully the speed, stability, braking
and steering characteristics of the machine. If you
are in any doubt, consult your Dealer.
The safety messages in this section concern situa-
tions which may arise during normal machine oper-
ation and servicing. These safety messages also
indicate the different ways of coping with these situ-
ations. Other safety messages are used throughout
the manual to indicate specific dangers.
Whatever type of work is concerned, the safety
arrangements applicable to private or public job
sites are those which correspond to the regulations
in force in the country and in the trade concerned
(example, mining, quarries, underground work).
The information given in this chapter is a summary
of the basic rules to respect at all times and does
not exempt you from observing traffic regulations or
the requirements of insurance companies.
The standard attachments and equipment of this
machine are intended for general earth-moving pur-
poses and re-handling. If the machine is to be used
for handling suspended loads, (tubes, concrete pipe
sections, etc.), make sure the machine is suitably
equipped for this type of job.
Do not use this machine for any applications or pur-
poses other than those described in this manual. If
you use this machine for duties involving the use of
attachments, accessories, or special tools, consult
your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
Any functional disorders, especially those affecting
the safety of the machine, should therefore be recti-
fied immediately.
WARNING
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
DANGER
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
CAUTION
It warns the operator of a possible hazard of
machine damage in case he does not follow a
determined procedure.
INTRODUCTION, SAFETY, PLATES AND DECALS
1-7
BEFORE USING THE MACHINE
Read and familiarize yourself with the instructions
and warnings shown in this manual before operating
the machine.
The presence of grease, oil, mud or (in winter) ice
on the steps and access handles can cause acci-
dents. Make sure they are always clean.
Remove anything which might hinder visibility.
Clean the windshield, windows and rearview mir-
rors.
Before travelling or working at night, check that the
lighting and signalling systems are operating cor-
rectly.
Make sure the doors and the engine guard are cor-
rectly fastened before undertaking any travel.
Make sure that no loose object or tool is left on the
machine or in the operator’s compartment.
The operator should be the only person on the
machine. Make sure there is nobody on or near the
machine.
When mounting or dismounting from the machine
always face the machine and use the steps and
access handles on the left-hand side of the
machine.
Wear close fitting clothing and safety equipment
appropriate for the job:
- safety helmet;
- safety shoes;
- heavy gloves;
- reflective clothing;
- wet weather clothing.
If the environment conditions make it necessary, the
following personal safety equipment should be at
hand:
- respirators (or dustproof masks);
- ear plugs or acoustic ears protections;
- goggles with lateral shield or masks for eyes pro-
tection.
Do not wear rings, wristwatches, jewels, unbuttoned
or flapping clothing such as ties, torn clothes,
scarves, open jackets or shirts with open zips which
could get caught into moving parts.
Make sure you know the position and function of
every control. Operating the controls wrongly can
cause serious physical injury.
1
2
SECTION 1
1-8
Before operating the machine, check the backhoe
attachment control pattern currently in use on the
machine. Failure to comply with these instructions
can cause unexpected machine movements, death
or serious injury.
Make sure that you fully understand the significance
of the safety decals on the machine. Make sure that
they are always clean and perfectly legible.
Be prepared for emergencies. Always keep a first
aid kit and a fire extinguisher close at hand on the
machine. Make sure that the fire extinguisher is
serviced in accordance with the manufacturer’s
instructions.
Check the machine at least once per working shift
for obvious damage and defects. Report any
changes (relevant to operation) immediately. If nec-
essary, stop the machine immediately and lock it.
Always fasten your seat belt before starting the
engine. The machine is equipped with a roll over
protection system (ROPS) which ensures your
safety. The seat belt will protect you efficiently if you
attach it correctly and if you always wear it. The seat
belt should not be too loose. It must not be twisted
or caught in the seat.
Make sure you know ways of getting out of the
machine (emergency exit via the right hand door) in
case the machine falls over or if access via the left-
hand door is not possible. Make sure that the right-
hand door is not locked.
Check the condition and pressure of the tyres regu-
larly.
3
4
INTRODUCTION, SAFETY, PLATES AND DECALS
1-9
ROAD OPERATION
(4WS) before undertaking any road travel, select the
2 wheel steer mode and lift the cover to lock the
switch in this position.
Before undertaking any road travel, make sure that
the 4WD is disengaged, make sure that the brake
pedals are locked together and that both cab doors
are correctly closed.
Before undertaking any travel on public highway,
lock the working attachments and install the safety
systems required by regulations. Raise the stabiliz-
ers completely and lock them mechanically.
Before travelling on the road, make sure that the
load on each axle, depending on the machine con-
figuration, conforms to the road traffic regulations of
the country concerned.
JOB SITE OPERATION
Operating the machine requires your full attention.
Caution on the part of the operator can prevent acci-
dents. Make sure you know the capabilities and lim-
its of the machine and the space needed for it to
operate. There are areas of poor visibility in the
machine’s working range. Have someone guide you
for all jobs which have poor visibility.
Check all around the machine every day to ensure
there are no oil leaks or hydraulic fluid leaks.
Tighten unions as necessary and replace any parts
as required.
Make sure you know the hand signals used on your
job site so that you can be guided when making del-
icate manoeuvres or for work where direct visibility
is not available.
Check that all the controls and all the safety devices
operate correctly in a safe, clear area before begin-
ning work.
Keep away from dangerous areas such as ditches,
over-hangs, soft areas, etc.
Walk around the work site before using the machine
and look for hazards.
Inspect and note all possible risks before driving the
machine into a new working area. Holes, obstacles,
debris and other hazards in the working area can
cause serious physical injury.
5
Other manuals for CONSTRUCTION 3 Series
2
This manual suits for next models
3
Table of contents
Other Case Compact Loader manuals
