Tool Shed TSG7 User manual

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Generator 2.8KVA
www.thetoolshed.co.nz
TSG7

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TABLE OF CONTENTS
Product Details
Specications
Safety Information
Assembly
Operation
Cleaning & Maintenance
Storage
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4
5
11
12
17
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PRODUCT DETAILS
Product Model ToolShed Generator 2.8KVA
Product Code TSG7
Distributed By
Note:
This manual is only for your reference. Due to the continuous improvement of the
ToolShed products, changes may be made at any time without obligation or notice.
Warranty
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz

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SPECIFICATIONS
Output 2.5Kva running / 2.8Kva peak
Decibels 68 at a distance of 8m
Weight 40kg (dry)
Dimensions 600mm x 440mm x 440mm
SAFETY GUIDELINES
Work Area Safety
- Ensure that your work area is kept well
lit and clean.Lack of visibility and clutter
greatly increase the risk of accident.
- Keep bystanders and children clear
when operating a power tool or
machine. They can cause distraction or risk
injury themselves.
- Ensure you are not operating the
power tool or machinery in the
presence of ammable gases, dust,
liquids, or anything that creates an
explosive atmosphere. Power tools and
machinery can create sparks which can
lead to ignition in these environments.
Personal Safety
- Always wear personal protective
equipment. Eye protection, ear protection,
dust masks, and other protective
equipment will help to reduce the risk of
personal injury.
- Dress appropriately. DO NOT wear or
loose clothing that can get caught in
moving parts. Keep hair, loose clothing,
jewelery, and anything else that could be
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
of risk away from moving parts or they
could be caught.
- Always remain alert and DO NOT
operate the power tool or machinery
under the inuence of any substances
(drugs, medications, alcohol). Losing
focus could lead to injury while operating
power tools and machinery.
- Always keep proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury.
- Ensure the power switch is in the o
position before connecting any batter
or power source to the power tool or
machinery. This can lead to accidents
as tools and machinery can suddenly
re when it is not expected, leading to
accident.
- Use all provided dust collection and
extraction attachments if included. This,
with the use of dust masks, can help keep
you safe from dust and keep your work site
clear while working.
- Ensure loose parts such as a wrench
or adjusting key are removed before
starting the power tool or machinery.
Failure to remove these can result in
serious injury.
WARNING

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SAFETY GUIDELINES
Electrical Safety
- DO NOT use the power tool or
machinery in raining conditions or
wet areas where the power tool or
machinery could get wet. Water in the
power tool or machinery can lead to
electric shock.
- Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
- Keep the power cord away from
anything that could damage it such as
sharp edges, moving parts or heat. A
damaged power cord increases the risk of
electric shock.
- Only operate outdoors with the use
of an outdoor extension lead. Not all
extension leads are suited to outdoor use
and using one which is not can greatly
increase the risk of electric shock.
- Avoid body contact with grounded
or earthed surfaces. Surfaces such as
radiators, ranges, pipes, and refrigerators
can increase the risk of electric shock due
to your body being earthed or grounded.
Fuel & Engine Safety
Engine exhaust contains carbon
monoxide, a colorless, odorless, poison
gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death.
If you start to feel dizzy or weak, get fresh
air immediately.
Operate the machinery outdoors only
in a well-ventilated area and point the
exhaust away from you.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
WARNING
- DO NOT operate the machine inside any
building, including garages, basements,
crawlspaces and sheds, enclosure, or
compartment, including the storage
compartment of a recreational vehicle.
- DO NOT allow exhaust fumes to enter a
conned area through windows, doors,
vents, or other openings.
- NEVER use inside a home or garage, EVEN
IF doors and windows are open. ONLY
use OUTSIDE and far away from windows,
doors, and vents.
WARNING
Using an engine indoors CAN KILL YOU
IN MINUTES. Engine exhaust contains
carbon monoxide. This is a poison you
cannot see or smell.
SAFETY GUIDELINES
DANGER
GASOLINE AND GASOLINE VAPORS
ARE HIGHLY FLAMMABLE AND
EXPLOSIVE. Fire or explosion can
cause severe burns or death.
Gasoline & Vapors
- Gasoline is highly ammable and
explosive.
- Gasoline can cause a re or explosion if
ignited.
- Gasoline is a liquid fuel, but its vapors can
ignite.
- Gasoline is a skin irritant and needs to be
cleaned up immediately if spilled on skin or
clothes.
- Gasoline has a distinctive odor; this will
help detect potential leaks quickly.
- In any petroleum gas re, ames should
not be extinguished unless by doing so
the fuel supply valve can be turned OFF.
This is because if a re is extinguished and
a supply of fuel is not turned OFF, then an
explosion hazard could be created.
- Never ll gas tank to capacity as gasoline
needs room to expand if temperature rises.
When Adding or Removing
Gasoline
- DO NOT light or smoke cigarettes.
- Turn the engine o and let it cool for at
least two minutes before removing the
gasoline cap. Loosen the cap slowly to
relieve pressure in the tank.
- Only ll or drain gasoline outdoors in a
well-ventilated area.
- DO NOT pump gasoline directly into the
engine at the gas station. Use an approved
container to transfer fuel to the engine.
- DO NOT overll the gasoline tank.
- Always keep gasoline away from sparks,
open ames, pilot lights, heat, and other
sources of ignition.
When Starting the Engine
- DO NOT attempt to start a damaged
engine.
- Make certain that the gasoline cap, air
lter, spark plug, fuel lines, and exhaust
system are properly in place.
- Allow spilled gasoline to evaporate fully
before attempting to start the engine.
- Make certain that the water pump is
resting rmly on level ground.
Spark from a removed spark plug wire can
result in re or electrical shock.

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SAFETY GUIDELINES
Generator Safety
WARNING
Generator exhaust contains carbon
monoxide, a colourless, odorless,
poison gas. Breathing carbon
monoxide will cause nausea,
dizziness, fainting, or death. If you
start to feel dizzy or weak, get to
fresh air immediately.
- DO NOT touch hot surfaces.
- Avoid contact with hot exhaust gases.
- Allow equipment to cool before touching
it.
- Maintain at least three feet of clearance
on all sides to ensure adequate cooling.
- Maintain at least ve feet of clearance
from combustible materials.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch re
on contact.
DANGER
Generator produces powerful
voltage.
- DO NOT touch bare wires or receptacles.
- DO NOT use electrical cords that are
worn, damaged, or frayed.
- DO NOT operate the generator in wet
weather.
- DO NOT allow children or unqualied
users to operate or service the generator.
- Use an RCD (Residual Current Device)
in damp areas and areas containing
conductive material such as metal decking.
- Use approved transfer equipment to
isolate your generator from your electric
utility and notify your utility company
before connecting your generator to your
power system.
DANGER
Fuel and fuel vapors are highly
ammable and extremely
explosive. Fire or explosion
can cause sever burns or death.
Unintentional startup can result
in entanglement, amputation, or
laceration.
SAFETY GUIDELINES
When Starting the Generator
- DO NOT attempt to start a damaged
generator.
- Make certain that the gas cap, air lter,
spark plug, fuel lines, and exhaust system
are properly in place.
- Allow spilled fuel to evaporate fully
before attempting to start the engine.
- Make certain that the generator is resting
rmly on level ground.
When Operating the Generator
- DO NOT move or tip the generator
during operation.
- DO NOT tip the generator or allow fuel or
oil to spill.
When Transporting or Servicing
the Generator
- Make certain that the fuel shut o valve
is in the o position and the fuel tank is
empty.
- Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open ames, pilot
lights, heat, and other sources of ignition.
WARNING
Rapid retraction of the starter cord
will pull hand and arm towards the
engine faster than you can let go.
Unintentional startup can result
in entanglement, amputation, or
laceration. Broken bones, fractures,
bruises, or sprains could result.
When starting the engine, pull the starter
cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
DO NOT start or stop the engine with
electrical devices plugged in.
WARNING
Operation of this equipment may
create sparks that can start res
around dry vegetation.
A spark arrestor may be required. The
operator should contact local re agencies
for laws or regulations relating to re
prevention requirements.

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SAFETY GUIDELINES
CAUTION
Exceeding the generators running
capacity can damage the generator
and / or electrical devices
connected to it.
- DO NOT overload the generator.
- Start the generator and allow the engine
to stabilize before connecting electrical
loads.
- Connect electrical equipment in the
o position, and then turn them on for
operation.
- Turn electrical equipment o and
disconnect before stopping the generator.
- DO NOT tamper with the governed
speed.
- DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the
generator can damage it, shorten
its life, and void our warranty.
- Use the generator for its intended
purpose only.
- Only operate on level surfaces.
- DO NOT expose the generator to
excessive moisture, dust, or dirt.
- DO NOT allow any material to block the
cooling slots.
- If connected devices overheat, turn
them o and disconnect them from the
generator.
DO NOT use the generator if:
- Electrical output is lost
- Equipment sparks, smokes, or emits
ames
- Equipment vibrates excessively
ASSEMBLY
CAUTION
DO NOT attempt to crank or
start the engine before it has
been properly lled with the
recommended type and amount
of oil. Damage to the generator
as a result of failure to follow
these instructions will void your
warranty.
Add Engine Oil
1. Place the generator on a at, level
surface.
2. Remove oil ll cap/dipstick to add oil.
3. Add 1.1L of oil and replace the oil ll
cap/dipstick.
4. Check engine oil level daily and add as
needed.
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT
overll. Allow approximately 1/4 inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
NOTE
The generator rotor has a sealed,
pre-lubricated ball bearing that
requires no additional lubrication
for the life of the bearing.

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OPERATION
Operation
Generator Location
Please consult your local authority. In some
areas, generators must be registered with
the local utility.
Generators used at construction sites
may be subject to additional rules and
regulations.
This generator must have at least ve feet
of clearance from combustible material.
Leave at least three feet of clearance on
all sides of the generator to allow for
adequate cooling, maintenance, and
servicing.
Place the generator in a well-ventilated
area.
DO NOT place the generator near vents
or intakes where exhaust fumes could be
drawn into occupied or conned spaces.
Carefully consider wind and air currents
when positioning the generator.
WARNING
This is not an inverter generator
and is therefore not suited for
use with sensitive electronic
equipment.
Starting the Engine
1. Make certain the generator is on a at,
level surface.
2. Disconnect all electrical loads from
the generator. Never start or stop the
generator with electrical devices plugged
in or turned on.
3. Turn the fuel valve to the “ON” position.
4. Move the choke lever to the “CHOKE”
position.
5. Pull the starter cord slowly until
resistance is felt and then pull rapidly.
6. As the engine warms up, move the
choke lever to “RUN”.
NOTE
If the engine starts but does
not run, make certain that the
generator is on a at, level surface.
Connecting Electrical Loads
1. Let the engine stabilize and warm up for
a few minutes after starting.
2. Plug in and turn on the desired 220v, AC
single phase, 50Hz electrical loads.
DO NOT connect 3-phase loads to the
generator.
DO NOT connect 60Hz loads to the
generator.
DO NOT overload the generator.
OPERATION
NOTE
Connecting a generator to your
electric utility company’s power
lines or to another power source
may be against the law. In addition
this action, if done incorrectly,
could damage your generator
and appliances and could cause
serious injury or even death to
you or a utility worker who may be
working on nearby power lines. If
you plan to run a portable electric
generator during an outage, please
notify your electric utility company
immediately and remember to
plug your appliances directly into
the generator. Do not plug the
generator into any electrical outlet
in your home. Doing so could create
a connection to the utility company
power lines. You are responsible
for ensuring that your generator’s
electricity does not feed back into
the electric utility’s power lines.
If the generator will be connected to
a building electrical system, consult
your local utility company or a
qualied electrician.
Stopping the Engine
1. Turn o and unplug all electrical loads.
Never start or stop the generator with
electrical devices plugged in or turned on.
2. Let the generator run at no-load for
several minutes to stabilize the internal
temperatures of the engine and generator.
3. Turn the ignition switch to the “OFF”
position.
4. Turn the fuel valve to the “OFF” position.
Avoiding Generator Overload
Follow these simple steps to calculate the
running and starting watts necessary for
your purposes.
1. Select the electrical devices you plan on
running at the same time.
2. Total the running watts of these items.
This is the amount of power you need to
keep your items running.
3. Identify the highest starting wattage
of all devices identied in step 1. Add
this number to the number calculated in
step 2. Surge wattage is the extra burst of
power needed to start some electric driven
equipment. Following the steps listed
under “Power Management” will guarantee
that only one device will be starting at a
time.

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OPERATION
Power Management
Use the following formula to convert
voltage and amperage to watts:
Volt x Amps = Watts
To prolong the life of your generator and
attached devices, follow these steps to add
electrical load:
1. Start the generator with no electrical
load attached.
2. Allow the engine to run for several
minutes to stabilize.
3. Plug in and turn on the rst item. It is
best to attach the item with the largest
load rst.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional
item.
NOTE
Never exceed the generator
capacity when adding loads.
Light Bulb 100w 100
Refrigerator/Freezer 1200 2400
Freezer 500 500
Sump Pump 600 1800
Well Pump 1hp 2000 4000
Water Heater 4000
Garage Door Opener 1/2hp 500 600
Air Conditioner 12000 BTU 1700 2500
Fan 300 600
Furnace Fan 1/3hp 1200 2000
Home Appliances
Wattage Reference Chart
Use the chart to determine approximate
wattage requirements for your equipment.
ITEM Running Watts Starting Watts
Essentials
Security System 180
AM/FM Radio 300
Battery Charger 12v DC 110
Heating / Cooling
Microwave 1000w 1000
Electric Range - One Element 1500
Electric Frying Pan 1250
Coee Maker 1500
Clothes Washer 12000
OPERATION

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Entertainment
CD/DVD Player 100
VCR 100
Stereo Receiver 450
Television 27” 500
PC with 15” Monitor 800
Job Site
Belt Sander 3” 1000 1500
Bench Grinder 6” 700 1500
Circular Saw 1500 1500
Compressor 1/12hp 2500 2500
Edge Trimmer 500 500
Hand Drill 1/2” 1000 1000
Lawn Mower 1200 1800
Paint Sprayer 600 1200
Table Saw 2000 2000
ITEM Running Watts Starting Watts
OPERATION MAINTENANCE
Cleaning
- Use a damp cloth to clean exterior
surfaces of the engine.
- Use a soft bristle brush to remove dirt and
oil.
- Use an air compressor (25PSI) to clear dirt
and debris from the engine.
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel
system.
Adjustments
The air-fuel mixture is not adjustable.
Tampering with the governor can damage
your generator and your electrical devices
and will void your warranty.
Maintenance Schedule
Service your generator more frequently
when operating in adverse conditions.
Every 8 hours or daily
Check oil level
Clean around air intake and muer
First 5 hours
Change oil
Every 50 hours or every season
Clean air lter
Change oil if operating under heavy load
or in hot environments
Every 100 hours or every season
Change oil
Clean / adjust spark plug
Check / adjust valve clearance
Clean spark arrester
Clean fuel tank and lter
Every 3 years
Replace fuel line
Generator Maintenance
- Use a damp cloth to clean exterior
surfaces of the generator.
- Use a soft bristle brush to remove dirt and
oil.
- Use an air compressor (25PSI) to clean dirt
and debris from the generator.
- Inspect all air vents and cooling slots
to ensure that they are clean and
unobstructed.

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STORAGE
Storage
The generator should be started at least
once every 14 days and allowed to run
for at least 20 minutes. For longer term
storage, please follow these guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
14ml of oil into the cylinder. Crank the
engine slowly to distribute the oil and
lubricate the cylinder.
7. Reattach the spark plug.
Generator Storage
1. Allow the generator to cool completely
before storage.
2. Turn o the fuel supply at the fuel valve.
3. Clean the generator according to the
instructions in the Maintenance section.
4. Store the unit in a clean, dry area out of
direct sunlight.