Tool Shed TSGI9E User manual

INVERTER GENERATOR
8200W ELECTRIC/
REMOTE START
www.thetoolshed.co.nz
TSGI9E

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TABLE OF CONTENTS PRODUCT DETAILS
Product Model ToolShed Inverter Generator 8200W
Electric/Remote Start
Product Code TSGI9E
DISTRIBUTED BY:
Product Details 3
Specications 4
Product Identication 5
Safety Guidelines 6
Controls 11
Assembly 12
Operation 15
Maintenance 19
Storage 21
Troubleshooting 23
Note:
This manual is for your reference only. Due to the continuous improvement of
the ToolShed products, changes may be made at any time without obligation
or notice.
Warranty:
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz
Thank You
For the purchase of this ToolShed product. We try our hardest to supply customers like you
with the best quality products available, at the best price possible. We cant wait to continue
working together in the future.
Please contact us for any servicing, replacement parts, or questions you might have about
your ToolShed product by visiting our website, or calling: 0800 948 665.

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SPECIFICATIONS PRODUCT IDENTIFICATION
Generator Specications
Noise Rating 97 dBA
Starting Watts 8200W
Running Watts 7500W
AC Load 230 Volts
Frequency 50 Hz
Fuel Capacity 33 Litres
Net Weight 80 KGs
Dimensions (LxWxH) 690 x 565 x 580 mm
Engine Specications
Model YF192FD
Displacement 459 cc/rev
Type 4-Stroke OHV
Start Type Remote
1Fuel Cap
2Fuel Tank
3Recoil Starter
4Power Panel
5Choke
6Durable Steel Frame
7Folding Handle
Wheel
Kit
25.4cm (10”) Wheel x2
Pin Roll (For Wheel) x2
“R” Shaped Pin x2
Support Leg w/ Vibration Mounts x1
Flange bolt M8x16 (For Leg) x2
Flange Lock Nut M8 x2
Other
Oil Funnel x1
Spark Plug Socket x1
Cap Screw M5x10 (For Battery
Terminal) x2
Flange Nut x2
Plug x2
Oil x1
Remote x1
Automotive Style Battery Charge
Cables x1

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SAFETY GUIDELINES SAFETY GUIDELINES
• DO NOT use the power tool or machinery
in raining conditions or wet areas where
the power tool or machinery could get
wet. Water in the power tool or machinery
can lead to electric shock.
• Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
• Keep the power cord away from anything
that could damage it such as sharp edges,
moving parts or heat. A damaged power
cord increases the risk of electric shock.
• Only operate outdoors with the use of an
outdoor extension lead. Not all extension
leads are suited to outdoor use and using
one which is not can greatly increase the risk
of electric shock.
• Avoid body contact with grounded or
earthed surfaces. Surfaces such as radiators,
ranges, pipes, and refrigerators can increase
the risk of electric shock due to your body
being earthed or grounded.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
Electrical Safety
• Use the correct tool for the job. Forcing
a tool to do a job it was not designed for
increases the risk of accident or injury.
• Disconnect tools and machinery from
power, or remove batteries before
making any changes or adjustments, or
before storing the tools and machinery.
This reduces or removes the risk of a power
connection that causes the tool or machinery
to accidentally re, which can help prevent
injury or accident.
• Check the general condition of the power
tool for damage or any problems that
could aect the way the tool or machine
works. An unrepaired tool or machine can
lead to accident and injury. Only have your
tool or machine repaired with genuine parts
from The ToolShed.
• Only use the power tool and machinery
with genuine parts or accessories that are
designed to be used with the power tool
and machinery. Failure to do so could result
in accident or injury or damage your tool or
machinery.
• Store your tool or machinery out of reach
of children, and away from untrained
personnel when not in use. Use by some-
body untrained, or a child, could lead to
accident or serious injury.
Power Tool & Machinery Use &
Care
• Always wear personal protective equip-
ment (PPE). Eye protection, ear protection,
dust masks, and other protective equipment
will help to reduce the risk of personal injury
or long-term illnesses.
• Dress appropriately. DO NOT wear loose
clothing that can get caught in moving
parts. Keep hair, loose clothing, jewellery,
and anything else that could be of risk, away
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
Rotating parts can entangle hands, feet,
hair, clothing, and/or accessories. This
may result in amputation, severe injury,
or fatalities.
from moving parts in the machine, or they
could be caught therein.
• Always remain alert and DO NOT operate
power tools or machinery under the
inuence of any substances like alcohol
or drugs, including prescription medica-
tions. Lack of focus could lead to injury or
accident while operating these power tools
and machinery.
• Always ensure proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury or acci-
dent.
• Ensure the power switch is in the OFF
position before connecting any battery,
or power source to the power tool or
machinery. This can cause injury as tools
and machinery can suddenly re incidentally
when live, causing accidents.
• Use all provided dust collection and
extraction attachments, if included. This
equipment, along with the use of PPE dust
masks, can help keep you safe from dust, and
keep your work site clear from hazards.
• Ensure loose parts such as wrenches
or adjusting keys are removed before
starting the power tool or machinery.
WARNING
DANGER
Work Area Safety
Personal Safety
• Ensure that your work area is kept well
lit and clean. Lack of visibility and clutter
greatly increase the risk of accident when
using tools.
• Keep bystanders, pets, and children clear
when operating a power tool or machine.
They can cause distraction or risk injury to
themselves.
• Ensure you are not operating the power
tool or machinery in the presence of dust,
liquids, ammable gases, or anything
that creates an explosive atmosphere.
Power tools and machinery can create sparks
which can lead to ignition and re hazards in
working environments.

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SAFETY GUIDELINES
DANGER
WARNING
GASOLINE AND GASOLINE VAPOURS
ARE HIGHLY FLAMMABLE AND
EXPLOSIVE. Fire or explosion can cause
severe burns or death.
Running engines product heat.
Severe burns can occur on contact.
Combustible materials may catch on
re on contact.
Gasoline & Vapours When Adding or Removing
Gasoline
When Starting the Engine
• Gasoline is highly ammable and explosive.
• Gasoline can cause a re or explosion if
ignited.
• Gasoline is a liquid fuel, but its vapours can
ignite.
• Gasoline is a skin irritant and needs to be
cleaned up immediately if spilled on skin or
clothes.
• Gasoline has a distinctive odour; this will help
detect potential leaks quickly.
• In any petroleum gas re, you should not
attempt to extinguish the ames unless it
can be done in such a way by turning the
fuel supply valve OFF. This is because if a re
is extinguished and a supply of fuel is not
turned OFF, then an explosion hazard could
be created.
• Never ll the gas tank to capacity as gasoline
needs room to expand if temperature rises.
• Never use gasoline that is stale, contami-
nated, or mixed. Avoid getting dirt or water
in the fuel tank.
• DO NOT light or smoke cigarettes.
• Turn the engine o and let it cool for at least
two minutes before removing the gasoline
cap. Loosen the cap slowly to relieve pressure
in the tank.
• Only ll or drain gasoline outdoors in a
well-ventilated area.
• DO NOT pump gasoline directly into the
engine at the gas station. Use an approved
container to transfer fuel to the engine.
• DO NOT overll the gasoline tank.
• Always keep gasoline away from sparks,
open ames, pilot lights, heat, and other
sources of ignition.
• DO NOT rell the fuel tank while the engine
is running or while the engine is still hot.
• When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of uids
and cleaning materials as per local regula-
tions.
• DO NOT attempt to start a damaged engine.
• Make certain that the gasoline cap, air lter,
spark plug, fuel lines, and exhaust system are
properly in place.
• Allow spilled gasoline to evaporate fully
before attempting to start the engine.
• Make certain that the water pump is resting
rmly on level ground.
• Spark from a removed spark plug wire can
result in re or electrical shock.
SAFETY GUIDELINES
Fuel & Engine Safety
Operate the machinery outdoors only
in a well-ventilated area and point the
exhaust away from you.
WARNING
• DO NOT operate the machine inside any
building, including garages, basements,
crawlspaces and sheds, enclosure, or
compartment, including the storage
compartment of a recreational vehicle.
• DO NOT allow exhaust fumes to enter a
conned area through windows, doors,
vents, or other openings.
• NEVER use inside a home or garage, EVEN
IF doors and windows are open. ONLY use
OUTSIDE and far away from windows, doors,
and vents.
WARNING
Using an engine indoors CAN KILL YOU
IN MINUTES. Engine exhaust contains
Carbon Monoxide. This is a poison you
cannot see or smell.
• Engine exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing
carbon monoxide will cause nausea, dizzi-
ness, fainting or death. If you start to feel
dizzy or weak, get fresh air immediately.

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SAFETY GUIDELINES CONTROLS
Generator Specic Safety IntelligaugeService
• Have your tools and machinery serviced
at The ToolShed with ToolShed replace-
ment parts. This will ensure that the safety
of the power tool or machine is maintained.
• Rapid retraction of the starter cord will pull
your hand and arm towards the engine faster
than you can let go.
• Unintentional start-up can result in entangle-
ment, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains
could result.
• When starting the engine, pull the starter
cord slowly until you feel sucient resistance,
and then pull rapidly to avoid kickback.
• DO NOT start or stop the engine with elec-
trical devices plugged in.
• DO NOT overload the generator.
• Start the generator, and give the engine time
to stabilise before connecting any electrical
loads to the generator.
• Connect all electrical equipment in the OFF
position, and then turn them on for opera-
tion.
• Turn electrical equipment o before stop-
ping the generator.
• DO NOT tamper with the governed speed.
• DO NOT modify the generator in any way.
• Use the generator only for intended uses.
• Operate only on level surfaces.
• DO NOT expose generator to excessive mois-
ture, dust, or dirt.
• DO NOT allow any material to block the
cooling slots. If connected devices overheat,
turn them o and disconnect them from the
generator.
• DO NOT use the generator if:
• Electrical output is lost,
• Equipment sparks, smokes or emits ames,
• Equipment vibrates excessively.
WARNING
CAUTION
The warnings and precautions
discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be under stood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
Exceeding the generators running
capacity can damage the generator or
any electrical devices connected to it.
Improper treatment or use of this
generator can damage it, shorten its
life, and void your warranty.
• It is not possible to cover every conceivable
situation you can face. Always exercise care
and use your common sense. If you get into
a situation where you feel unsafe, stop and
seek expert advise. Contact your dealer,
service agent, or an experienced user. Do not
attempt any task you feel unsure of!
Four mode digital meter for displaying voltage,
frequency (hertz), run time, and total run time.
The output power will be displayed at all times
on the bottom. The output power shown
based on the electrical load connected to
the generator. As the output increases, more
white LED lights are shown until the generator
is overloaded at which time all LED lights and
a lightning logo will be ashing one time per
second.
Output Voltage of the Generator
Output Frequency in Hertz.
Continually Displays Generator Output
Run Time of the Generator for the Current
Session
Total Run Time of the Generator Since First
Operation
Always Use Common Sense

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A SS E M B LY
Installing the Wheel Kit
Unboxing Adding Engine Oil
• Before adding fuel and oil, carefully tip the
generator onto the control panel side.
• Remove wheel hub cap (B) from wheel by
inserting a small screwdriver into the slot
provided and pry upward.
• Slide the roll pin (C) through the wheel (A)
from the outside.
• Slide the roll pin through the mount point on
the frame.
• Insert R-clip (D) into hole at end of roll pin.
• Re-install hub cap on wheel.
• Repeat to attach the second wheel.
• Set the shipping carton on a solid, at surface.
• Remove everything from the carton except
the generator.
• Using the frame of the unit, carefully remove
the generator from the box, (Two people
lifting is recommended).
• Place the generator on a at, level surface.
• Remove oil ll cap/dipstick to add oil
• Add up to 1.1 Litres of oil (not included).
• Replace oil ll cap/dipstick. DO NOT OVER-
FILL.
• Check engine oil level daily and add as
needed.
CAUTION
NOTE
DO NOT attempt to crank or start the
engine before it has been properly
lled with the recommended type and
amount of oil. Damage to the generator
as a result of failure to follow these
instructions will void your warranty.
The generator rotor has a sealed, pre-
lubricated ball bearing that requires no
additional lubrication for the life of the
bearing.
The recommended oil type is 1OW-30
automotive oil.
A SS E M B LY
Adding Engine Oil (Cont.)
• Once oil has been added, a visual check
should show oil about 1-2 threads from
running out of the ll hole.
• If using the dipstick to check oil level, DO
NOT screw in the dipstick while checking.
• Weather will aect engine oil and engine
performance. Change the type of engine oil
used based on weather conditions to suit the
engine needs.
CAUTION
NOTE
NOTE
WARNING
The engine is equipped with a low oil
shut-o and will stop when the oil
level in the crankcase falls below the
threshold level.
Check the oil often during the break-in
period.
We consider the rst 5 hours of run
time to be the break-in period for the
unit. During the break in period stay
at or below 50% of the running watt
rating and vary the load occasionally
to allow stator windings to heat and
cool. Adjusting the load will also cause
engine speed to vary and help seat
piston rings. After the 5 hour break-in
period, change the oil.
Synthetic oil may be used after the
5 hour initial break-in period. Using
synthetic oil does not increase the
recommended oil change interval.
Pouring fuel too fast through the fuel
screen may result in blow back of fuel at
the operator while lling.

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A SS E M B LY
Adding Fuel
Grounding
• Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol
content of less than 10% by volume.
• DO NOT mix oil with fuel.
• Clean the area around the fuel cap.
• Remove the fuel cap.
• Slowly add fuel to the tank. DO NOT OVER-
FILL.
• Fuel can expand after lling. A minimum
of 6.4 mm (1/4”) of space left in the tank is
required for fuel expansion. Fuel can be
forced out of the tank as a result of expan-
sion if it is overlled, and can aect the stable
running condition of the product. When
lling the tank, it is recommended to leave
enough space for the fuel to expand.
• Screw on the fuel cap and wipe away any
spilled fuel.
• Your generator must be properly connected
to an appropriate ground to help prevent
electric shock.
• A ground terminal connected to the frame
of the generator has been provided on the
power panel. For remote grounding, connect
ofalengthofheavygauge(12AWGminimum)
copper wire between the generator ground
terminal and a copper rod driven into the
ground. We strongly recommend that you
consult with a qualied electrician to ensure
compliance with local electrical codes.
and cause damage to the engine and/or
create potential hazards.
• There are only a few suppliers of fuel stabi-
liser that are formulated to work with ethanol
blend fuels.
• Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilisers, are not
covered by the manufactures warranty.
• It is advisable to always shut o the fuel
supply, run the engine to fuel starvation and
drain the tank when the equipment is not in
use for more than 30 days.
• Our engines work best with 10% or less
ethanol blended fuels. When using blended
fuels there are some issues worth noting:
• Ethanol-gasoline blends can absorb more
water than gasoline alone.
• These blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve
and carburettor.
• With gravity-fed fuel supplies, this compro-
mised fuel can be drawn into the carburettor
WARNING
Failure to properly ground the
generator can result in electric shock.
OPERATION
Generator Location Electric & Recoil Start
• NEVER operate the generator inside any
building; including garages, basements,
crawlspaces and sheds, enclosures or
compartments, including the generator
compartment of a recreational vehicle.
• Generators used at construction sites may be
subject to additional rules and regulations.
• Generators should be on a at, level surface
at all times (even while not in operation).
• Generators must have at least 1.5 Metre
clearance from all combustible material. In
addition to clearance from all combustible
material, generators must also have at least
91.4 cm (3 ft.) of clearance on all sides to
allow for adequate cooling, maintenance
and servicing.
• Generators should never be started or oper-
ated in the back of a SUV, camper, trailer, in
the bed of a truck (regular, at or otherwise),
under staircases/stairwells, next to walls or
buildings, or in any other location that will
not allow for adequate cooling of the gener-
ator and/or the muer.
• DO NOT contain generators during oper-
ation. Allow generators to properly cool
before transport or storage.
• Place the generator in a well-ventilated area.
DO NOT place the generator near vents or
intakes where exhaust fumes could be drawn
into occupied or conned spaces.
• Carefully consider wind and air currents
when positioning generator.
• Ensure the generator is on a at, level surface.
• Disconnect all electrical loads from the
generator.
• Never start or stop the generator with elec-
trical devices plugged in or turned on.
• Turn the fuel valve to the “ON” position.
• Turn the battery switch to the “ON” position.
• Push the Choke button in to the “Choke”
position.

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OPERATION
Electric & Recoil Start (Cont.)
Economy Control Switch
• Turn the ignition switch to the “On” position.
• The Economy Control switch can be activated
in order to minimize fuel consumption and
noise while operating the Generator during
times of reduced electrical output, allowing
the engine speed to idle during periods of
non-use. The engine speed automatically
returns to normal when an electrical load is
connected. When the economy switch is o,
the engine runs at normal operating speed.
• ELECTRIC START: Press and hold the ignition
switch to the “START” position. Release as
the engine begins to roll over. If the engine
fails to start within ve seconds, release the
switch and wait at least ten seconds before
attempting to start the engine again.
• RECOIL START: Pull the starter cord slowly
until resistance is felt and then pull rapidly.
• As engine warms up, push the choke button
to the “Run” position.
NOTE
WARNING
NOTE
Keep choke button in “Choke” position
for only 1 pull of the recoil starter. After
rst pull, push choke button to the
“Run” position for up to the next 3 pulls
of the recoil starter. Too much choke
leads to spark plug fouling/engine
ooding due to the lack of incoming air.
This will cause the engine not to start.
For periods of high electrical load or
momentary uctuations, the Economy
Control Switch should be turned OFF.
If the engine starts but does not
continue to run make certain that the
generator is on a at, level surface.
The engine is equipped with a low oil
sensor that will prevent the engine from
running when the oil level falls below a
critical threshold.
OPERATION
Connecting Electrical Loads 12V DC Outlet
Stopping the Engine
• Let the engine stabilize and warm up for a
few minutes after starting.
• Plug in and turn on the desired 230 Volt AC
single phase, 50 Hz electrical loads.
• DO NOT connect 3-phase loads to the gener-
ator.
• DO NOT connect 60 Hz loads to the gener-
ator.
• DO NOT overload the generator.
• The 12V DC outlet can be used with the
supplied charge cable, also a USB charger
and other commercially available 12V DC
automotive style plugs. The DC output is
unregulated and can damage some prod-
ucts. Conrm your accessory input voltage
range is at least 12–24V DC. When using the
DC outlet turn the Economy mode switch to
the “OFF” position .
• Do Notoperate adevicewhile itis plugged
in to the 12V DC Outlet.
• Turn o and unplug all electrical loads. Never
start or stop the generator with electrical
devices plugged in or turned on.
• Let the generator run at no-load for several
minutes to stabilize internal temperatures of
the engine and generator.
• Turn the fuel valve to the “OFF” position.
• Let the engine run until fuel starvation has
stopped the engine. This usually takes a few
minutes.
• Turn the engine switch to the “OFF” position.
• Important: Always ensure that the fuel valve
and the engine switch are in the “OFF” posi-
tion when the engine is not in use.
NOTE
WARNING
If you plan to run a portable electric
generator during an outage, please
notify your electric utility company
immediately and remember to plug
your appliances directly into the
generator. Do not plug the generator
into any electric outlet in your home.
Doing so could create a connection to
the utility company power lines. You
are responsible for ensuring that your
generator’s electricity does not feed
back into the electric utility power lines.
If the generator will be connected to a
building electrical system, consult your
local utility company or a qualied
electrician. Connections must isolate
generator power from utility power and
must comply with all applicable laws
and codes.
While charging a device do not place
on the exhaust side of the generator.
Extreme heat caused by exhaust
can damage the device, and cause a
potential re hazard.

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OPERATION
Do Not Overload Generator Overload Operation
Operation at High Altitude
Capacity:
Follow these simple steps to calculate the
running and starting watts necessary for your
purposes.
• Select the electrical devices you plan on
running at the same time.
• Total the running watts of these items. This is
the amount of power you need to keep your
items running.
• Identify the highest starting wattage of all
devices identied in step 1. Add this number
to the number calculated in step 2. Surge
wattage is the extra burst of power needed
to start some electric driven equipment.
Ensure that only one device will be starting
at a time.
Power Management
Use the following formula to convert voltage
and amperage to watts:
VOLTS X AMPS = WATTS
• To prolong the life of your generator and
attached devices, follow these steps to add
electrical load:
• Start the generator with no electrical load
attached.
• Allow the engine to run for several minutes
to stabilize.
• Plug in and turn on the rst item. It is best to
attach the item with the largest load rst.
• Allow the engine to stabilise.
• Plug in and turn on the next item.
• Allow the engine to stabilise.
• Repeat the last two steps for each additional
item.
• The overload indicator light will turn on
when the rated load is exceeded. When the
maximum load is reached, the LED will blink
and cut power to the receptacles.
• To recover the power, shut down the gener-
ator, wait until the light turns o and restart
the generator.
• The density of air at high altitude is lower than
at sea level. Engine power is reduced as the
air mass and air fuel ratio decrease. Engine
power and generator output will be reduced
approximately 3.5% for every 1000 feet of
elevation above sea level. This is a natural
trend and cannot be changed by adjusting
the engine. At high altitudes increased
exhaust emissions can also result due to the
increased enrichment of the air fuel ratio.
Other high altitude issues can include hard
starting, increased fuel consumption and
spark plug fouling.
WARNING
For operation at lower elevations,
the standard main jet must be used.
Operating the engine with the wrong
engine conguration at a given altitude
may increase its emissions and decrease
fuel eciency and performance.
MAINTENANCE
• Before cleaning or performing any mainte-
nance, you must ensure the tool is switched
o and disconnected from the power supply.
• Compressed air is the most eective way to
cleanthistool.AlwayswearPPEsafetygoggles
when cleaning tools with compressed air.
• Check the carbon brushes of the machine in
the event of excessive sparking.
• Ventilation openings and switch levers must
be kept clean. DO NOT attempt to clean by
inserting pointed objects through openings.
• Do not use chemicals when cleaning this
tool.
• To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
• If you discover any damaged or broken parts,
consult your nearest ToolShed for replace-
ments and advise.
Oil
Spark Plugs
• Change oil when the engine is warm. Refer
to the oil specication to select the proper
grade of oil for your operating environment.
• Remove the oil drain plug with a 12 mm
socket and extension (not included).
• Allow the oil to drain completely.
• Replace the drain plug.
• Remove oil ll cap/dipstick to add oil.
• Add up to 1.1 Litres of oil and replace oil ll
cap/dipstick. DO NOT OVERFILL.
• Dispose of used oil at an approved waste
management facility.
• Remove the spark plug cable from the spark
plug.
• Use a spark plug socket tool, a 21 mm or a
13/16 in. socket (not included) to remove the
plug.
• Inspect the electrode on the plug. It must be
clean and not worn in order to produce the
spark required for ignition.
• Ensure the spark plug gap is 0.7–0.8 mm.
• Carefully thread the plug into the engine.
• Use a spark plug socket tool, a 21mm or a
13/16 in. socket (not included) to rmly install
the plug.
• Attach the spark plug wire to the plug.
WARNING
Once oil has been added, a visual check
should show oil about 1–2 threads from
running out of the ll hole. If using the
dipstick to check oil level, DO NOT screw
in the dipstick while checking.

20 21
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
MAINTENANCE
WARNING
Failure to clean the spark plug
arrester will result in degraded engine
performance.
Air Filter
Adjustments
Maintenance Schedule
Spark Arrester
• Remove the snap-on cover holding the air
lter to the assembly.
• Remove the foam element.
• Wash in liquid detergent and water. Squeeze
thoroughly dry with a clean cloth.
• Saturate the lter in clean engine oil.
• Squeeze in a clean, absorbent cloth to
remove all excess oil.
• Place the lter in the assembly.
• Reattach the air lter cover and snap in place.
• The air-fuel mixture is not adjustable.
Tampering with the governor can damage
your generator and your electrical devices
and will void your warranty.
• Follow the service intervals indicated in the
following maintenance schedule.
• Service your generator more frequently
when operating in adverse conditions.
• Allow the engine to cool completely before
servicing the spark arrester.
• Remove the two (2) screws holding the cover
plate which retains the end of the spark
arrester to the muer.
• Remove the spark arrester screen.
• Carefully remove the carbon deposits from
the spark arrester screen with a wire brush.
• Replace the spark arrester if it is damaged.
• Position the spark arrester in the muer and
attach with the two (2) screws.
Every 8 Hours, or Daily
Check Oil Level
Clean around Air intake & Muer
First 5 Hours
Change Oil
Every 50 Hours, or Every Season
Clean Air Filter
Change oil if operating under heavy load or
in hot environments
Every 100 Hours, or Every Season
Change Oil
Clean/Adjust Spark Plug
Check/Adjust Valve Clearance
Clean Spark Arrester
Clean Fuel Tank and Filter
Every 250 Hours
Clean Combustion Chamber
Every 3 Years
Replace Fuel Line
STORAGE
Generator Maintenance
Cleaning
Short Term Storage (< 1 year)
• Ensure that the generator is kept clean and
stored properly. Only operate the unit on a
at, level surface in a clean, dry operating
environment. DO NOT expose the unit to
extreme conditions, excessive dust, dirt,
moisture or corrosive vapours.
• Use a damp cloth to clean exterior surfaces of
the generator.
• Use a soft bristle brush to remove dirt and oil.
• Use an air compressor (25 PSI) to clear dirt
and debris from the generator.
• Inspect all air vents and cooling slots to
ensure that they are clean and unobstructed.
• DO NOT spray the engine with water.
• Gasoline in the fuel tank has a maximum
shelf life of up to 1 year with the addition
of properly formulated fuel stabilisers and if
stored in a cool, dry place.
• Gasoline in the carburettor, however, WILL
gum up and clog the carburettor if it isn’t
used or drained within 2 weeks.
• Be sure all appliances are disconnected from
the generator.
• Add a properly formulated fuel stabilizer to
the tank (2-3 times manufacturer’s recom-
mended amount).
• Run the generator for 10 minutes so the
treated fuel cycles through the fuel system
and carburettor.
• With the generator running, turn the fuel
valve to the “OFF” position and let the gener-
ator run until fuel starvation has stopped the
engine. This usually takes a few minutes.
• Turn engine switch to the “OFF” position.
• Allow generator to cool completely before
continuing.
• Optional: to ensure fuel is completely
drained from the carburettor, use the drain
bolt on the carburettor to empty any excess
gasoline into an appropriate container.
• Remove the spark plug cap and spark plug
and pour about a tablespoon of oil into the
cylinder.
• Pull the recoil slowly to crank the engine to
distribute the oil and lubricate the cylinder.
• Reattach the spark plug and spark plug cap.
• Clean and store the generator in a cool, dry
place out of direct sunlight.
WARNING
Gasoline, gasoline vapours, and liquid
petroleum gas are highly ammable
and extremely explosive.

22 23
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
STORAGE
Short Term Storage (> 1 year) Remove From Storage
• For storage over 1 year, the fuel tank and
carburettor must be completely drained of
gasoline.
• Ensure all appliances are disconnected from
the generator.
• Add a properly formulated fuel stabiliser to
the fuel tank.
• Run the generator for 10 minutes so the
treated fuel cycles through the fuel system
and carburettor.
Run Dry Option:
a. Let the generator run to fuel complete star-
vation.
b. Turn engine switch to the “OFF” position.
c. Allow generator to cool completely.
Drain Fuel Option:
a. Turn engine switch to the “OFF” position.
b. Allow generator to cool completely.
c. Use the drain bolt on the carburettor to
completely empty gasoline from the fuel
tank and carburettor into an appropriate
container.
d. Replace and tighten the carburettor drain
bolt.
• Turn the fuel valve to the “OFF” position.
• Remove the spark plug and pour about a
tablespoon of oil into the cylinder. Crank the
engine slowly to distribute the oil and lubri-
cate the cylinder.
• Reattach the spark plug and spark plug cap.
• Clean and Store the generator in a cool, dry
place out of direct sunlight.
• If the generator has been improperly stored
for a long period of time with gasoline in the
fuel tank and/or carburettor, all fuel must
be drained and the carburettor must be
thoroughly cleaned. This process involves
technically advanced tasks.
• If the fuel tank and carburettor were properly
emptied of all fuel prior to the generator
being stored, follow the below steps when
removing from storage.
• Add fuel to the generator according to the
Add Fuel Section.
• With the engine switch in the “OFF” position,
turn the fuel valve to the “ON” position. After
5 minutes check the carburettor and air lter
areas for any leaking gasoline. If found, the
carburettor will need to be disassembled
and cleaned or replaced. If no fuel leaks are
found, turn the fuel valve to the “OFF” posi-
tion.
• Check oil level and add clean, fresh oil if
needed.
• Check and clear air lter of any obstructions
such as bugs or cobwebs. If necessary, clean
according to the Air Filter section.
• Start the generator according to the Starting
the Engine Section.
WARNING
Do not operate or store the generator in
rain, snow, or wet weather.
TROUBLESHOOTING
FAULT POSSIBLE CAUSE SUGGESTED SOLUTION
Generator Will Not Start
No fuel Add fuel.
Faulty spark plug Replace spark plug.
Unit loaded during start up Remove load from unit.
Generator Will Not Start;
Generator Starts But Runs
Roughly
Low oil level
Fill crankcase to the proper level.
Place generator on a at, level surface.
Choke in the wrong position Adjust choke.
Spark plug wire loose Attach wire to spark plug.
Generator Shuts Down
During Operation
Out of fuel Fill fuel tank.
Low oil level Fill crankcase to the proper level. Place
generator on a at, level surface.
Generator Cannot Supply
Enough Power Or
Overheating
Generator is overloaded Review load and adjust. See “Power
Management”.
Insucient ventilation Check for air restriction. Move to a well
ventilated area.
No AC Output
Cable not properly connected Check all connections.
Connected device is defective Replace defective device.
Circuit breaker is open Reset circuit breaker.
Loose wiring Inspect and tighten wiring connections.
Other Contact your nearest ToolShed.
Repeated Circuit Breaker
Tripping
Overload Review load and adjust. See “Power
Management”.
Faulty cords or device Check for damaged, bare or frayed
wires. Replace defective device.