Champion CPG4000DHY-DF-EU User manual

CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR
SPECIFICATIONS SPECIFICATIONS
30 31
EN
#Part Number Description Qty.
11.5789.0625 Flange Bolt M6 x 25 2
21.5789.0620 Flange Bolt M6 x 20 4
385.220005.01 Protection Cover,
Control Unit 1
41.5789.0612 Flange Bolt M6 x 12 7
585.221000.13
Control Unit, 3.3KW,
230V/50Hz, Wireless
Parallel
1
6CPG4000DHY-DF-
UK
Engine, 224cc 1
785.190002.01 End Housing, Motor 1
81.5789.0615 Flange Bolt M6 x 15 4
985.191000.16 Stator Assembly 1
10 1.9074.14.0650 Bolt/Washer Assembly
M6 x50 3
11 85.191100.03 Rotor Assembly 1
12 2.02.006 Nut M14 x 1.5 1
13 83.190001.01 Fan, Generator 1
14 85.190003.01 End Cover, Generator 1
15 1.845.4219 Screw ST4.2 x 19 4
16 85.100100.01.2 Bracket, Mu󰀪er 1
17 46.101300.08 Spark Arrester
Assembly 1
18 46.101503.08 Plate, Spark Arrester 1
19 1.9074.4.0514 Screw/Washer
Assembly M5 x 14 2
20 85.101000.01.2 Mu󰀪er Assembly 1
21 1.9704.17.0610 Bolt/Washer Assembly
M6 x 10 2
22 85.101203.01.2 Cover, Exhaust Pipe 1
23 1.6177.1.08 Lock Nut M8, Flange 18
24 26.100001.00 Gasket, Mu󰀪er 1
25 1.5789.0608 Flange Bolt M6 x 8 1
26 23.090006.21 Holder, Air Cleaner 1
27 85.070011.04 Fuel Pipe 350+25 mm,
Fuel Tank to Fuel Valve 1
28 2.06.007 Clamp, Ø8.2 x b8 4
29 21.070600.03 Connect, Al 1
30 85.071000.01.48 Fuel Tank, 11L, Yellow 1
31 122.070015.01 Mount Vibration, Fuel
Tank 4
32 2.08.143.1
Flange Bolt/Washer
Assembly M6 x 20,
Black
4
33 122.072000.02 Fuel Level Assembly 1
#Part Number Description Qty.
34 1.819.0510 Screw M5 x 10 2
35 21.070100.80 Fuel Tank Cap 1
36 122.070300.03 Fuel Filter 1
37 152.200702.00 Cover, Handle 1
38 122.200700.03.2 Handle 1
39 1.5789.0845 Flange Bolt M8 x 45 2
40 61184.0.2 Frame, 520 x 481x 474 1
41 5.1820.009 Charger 1
42 5.1800.009 Rectier 1
43 85.201600.01 Supporter 1
44 85.201200.01 Motor Mount 1 1
45 122.201702.11.48 Wheel Cover, Tooth
Prole 8-10 in, Yellow 2
46 122.201501.23.1 Pin Roll, Wheel, Ø16 x
Ø10 x 97, Black 2
47 122.201701.11.48 8 in. Wheel, PU, Yellow 2
48 2.16.001 Pin Ø2 x 33, "R" Shape 2
49 1.5789.0832 Flange Bolt M8 x 32 4
50 85.201200.02 Motor Mount 2 2
51 85.201200.03 Motor Mount 3 1
52 85.100007.01 Insulation Board, Motor
Mount 1
53 1.862.06 Lock Washer Ø6,
Toothed 1
54 5.1900.093 Grounding Line 180mm 1
55 1.6177.1.06 Lock Nut M6, Flange 1
56 1.5789.0816 Flange Bolt M8 x 16 1
57 152.200002.00.2 Support Leg 60 mm 1
58 152.201400.00 Rubber, Support 2
59 1.5789.0825 Flange Bolt M8 x 25 2
60 122.200904.00 Pinch, Rubber 1
61 9.1000.07001 Battery 12V7AH 1
62 152.200013.02 Jacket, Wire, Black 1
63 152.200013.02.3 Jacket, Wire, Red 2
64 5.1900.127 Wire, To SAE Battery 1
65 152.200013.03 Sleeve, Connector 2
66 5.1900.146 Wire, To SAE Motor 1
67 85.070011.03 Fuel Pipe, Fuel Valve to
Carburator, 350+25 mm 1
68 2.05.009 Clamp Ø12.5 x 7 2
69 1.845.4819 Screw ST4.8 x 19 2
70 83.070400.01.0 Fuel Valve 1
71 87.070001.01 Knob, Fuel Valve 1
Parts List #Part Number Description Qty.
72 1.9074.4.0414.1
Screw/Washer
Assembly M4 x 14,
Black
1
73 5.1280.003 Fuse 10A 1
74 5.1280.008 Fuse 5A 1
75 1.6177.1.04.2 Lock Nut M4, Flange 6
76 1.823.0325 Screw M3 x 25 2
77 5.1050.000 Switch 1
78 1.6170.03 Nut M3 2
79 83.210016.02 Speed Limiter 1
80 85.019.18.2 Control Panel, Black 1
81 5.1000.015.3 Ignition Switch, Red 1
82 5.1870.010.3 Receptacle Cover,
Connect Port, Red 1
83 83.210001.00.3 Connect Port,
125V/25A, Red 1
84 5.1110.005 Receptacle, DC 12V 1
85 83.210001.00.1 Connect Port,
125V/25A, Black 1
86 5.1870.010 Receptacle Cover,
Connect Port, Black 1
87 1.5783.0520.1 Bolt M5 x 20, Black 1
88 1.93.05.1 Lock Washer Ø5, Black 2
89 1.862.05 Lock Washer Ø5,
Toothed 1
90 1.6170.05.1 Nut M5, Black 2
91 1.97.1.05.1 Washer Ø5, Black 1
92 5.1200.308 8Amp Circuit Breaker,
Push Button 1
93 5.1870.014 Receptacle Cover, Push
Button 2
94 5.1210.916 16Amp Circuit Breaker,
Push Button 1
95 5.1120.013.1 Receptacle 2
96 1.819.0414.2 Screw M4×14 4
97 1.845.4216 Screw ST4.2 x 16 1
#Part Number Description Qty.
98 5.1820.012 Charger 1
99 1.9074.4.0514.1
Screw/Washer
Assembly M5 x 14,
Black
4
100 85.061200.02.2 Guide Plate, Rope,
Black 1
101 113.200106.00 Protector, Front Cover 1
102 1.5789.0615.1 Flange Bolt M6 x 15,
Black 4
103 85.210002.03 Control Box 1
104 1.6177.1.05 Lock Nut M5, Flange 10
105 85.130300.02 Pull Choke Assembly 1
106 85.070021.00 Quick Coupler 1
107 152.070012.12 Hose 325 mm 1
108 2.06.023 Clip Ø20 2
109 CPG4000DHY-DF-
UK.21.10
Wire Assembly 1
110 CPG4000DHY-DF-
UK.21
Control Panel Assembly 1
111 9.1700.008 Plug, USB 5V/2.4A 1
112 9.1600.009 Cables, 12V, 2m, CSA 1
113 87.130000.95 Propane Hose With
Regulator 1
114 9.1700.012 Smart Charger, SAE 1

CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR
SPECIFICATIONS SPECIFICATIONS
32 33
EN
Engine Parts Diagram
2
3
2
44
3
5
2
0
6
85
5
5
5
5
59
5
2
5
9
5
2
3
20
#Part Number Description Qty.
11.5789.0615 Flange Bolt M6 x 15 4
222.061100.00.2 Cover, Recoil Starter,
Black 1
321.061005.00 Spring, Recoil Starter 1
42.10.003.1 Rope Ø4 x 1550, Black 1
521.061001.01 Reel, Recoil Starter 1
645.060003.00 Spring, Ratchet 2
745.060002.00 Starter Ratchet, Steel 2
845.060009.00 Spring, Ratchet Guide 1
945.060007.00 Ratchet Guide 1
10 45.060008.00 Screw, Ratchet Guide 1
11 24.040004.00 Guide Plate, Push Rod 1
12 1.5789.0612 Flange Bolt M6 x 12 6
13 85.080100.02.48 Fan Cover, Yellow 1
14 85.091100.01 Base, Air Cleaner 1
15 21.061300.01.48 Handle, Recoil, Soft,
Yellow 1
16 24.130004.20 Gasket, Air Cleaner 2
17 22.061000.01 Recoil Assembly 1
18 85.091000.01 Air Cleaner Assembly 1
19 85.131000.05 Carburetor 1
20 2.03.016 Washer Ø10 x Ø16 x 1.5,
Drain Bolt 1
21 2.02.006 Nut M14 x 1.5 1
22 23.060001.01 Pulley, Starter 1
23 27.080001.00 Cooling Fan 1
24 24.120100.10 Flywheel 1
25 2.11.001 Oil Seal Ø25 x Ø41.3 x 6 2
26 2.01.010 Stud Bolt M8 x 35 2
27 1.9074.4.0420.1 Screw M4 x 20 1
28 85.132100.04 Support, Stepper Motor 1
29 85.132200.01 Stepper Motor 1
30 1.9074.3.0408 Screw M4 x 8 3
31 81.132001.00 Cover, Stepper Motor 1
32 22.130003.00 Gasket, Carburetor 1
33 24.130002.00 Gasket, Insulator 1
34 27.130001.00 Insulator, Carburetor 1
35 23.080600.00 Air Guide, Right Side 1
36 2.01.003 Stud Bolt M6 x 90 2
37 85.030100.01 Crankcase 1
38 21.127000.02 Oil Level Sensor 1
39 26.010100.01 Cylinder Head, 224cc 1
40 27.050200.00 Connecting Rod 1
41 85.050100.01 Crankshaft 1
#Part Number Description Qty.
42 1.276.6205 Bearing 6205 2
43 24.030008.00 Gasket, Crankcase Cover 1
44 46.031000.00.48 Oil Dipstick Assembly,
Yellow 1
45 1.6177.06 Flange Nut M6 2
46 85.030007.01 Cover, Crankcase 1
47 1.5789.0832 Flange Bolt M8 x 32 5
48 23.091002.21 Seal, Air Cleaner 1
49 27.030013.01 Seal Strip, Crankcase
Cover, Short 1
50 27.030013.00 Seal Strip, Crankcase
Cover, Long 1
51 22.123000.02 Ignition Coil 1
52 1.5789.0625 Flange Bolt M6 x 25 3
53 27.091200.01 Cover, Air Cleaner 1
54 23.091003.21 Element, Air Cleaner 1
55 23.091001.21 Separator, Air Cleaner 1
56 85.130200.01 Support, Choker Rod 1
57 85.220005.03 Protective Cover, Control
Unit, Engine 1
58 2.08.121 Flange Bolt M10 x 65 1
59 1.5789.0840 Flange Bolt M8 x 40 1
60 25.040013.00 Lifter, Valve 2
61 2.04.001 Dowel Pin Ø9 x 14 2
62 27.041000.01 Camshaft 1
63 2.14.012 Woodruff Key 4 x 7.5 x 19 1
64 2.08.037 Drain Bolt M10 x 1.25 x 25 1
65 27.050005.00 Piston 1
66 23.050003.00 Pin, Piston 1
67 2.09.001 Circlip Ø18 x Ø1 2
68 27.050303.00 Ring, Oil 1
69 27.050302.00 Ring, Second Piston 1
70 27.050301.00 Ring, First Piston 1
71 27.030009.01 Gasket, Cylinder Head 1
72 2.04.003 Dowel Pin Ø10 x 14 2
73 23.040002.02 Valve, Intake 1
74 27.040006.00 Valve, Exhaust 1
75 85.080200.01 Air Shroud, Cylinder 1
76 2.15.002(F6RTC) Spark Plug F6RTC 1
77 1.5789.0865 Flange Bolt M8 x 65 3
78 23.040017.00 Oil Seal, Valve, Steel 2
79 21.040003.00 Spring, Valve 2
80 21.040007.00 Retainer, Exhaust Valve
Spring 1
Engine Parts List

CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR CPG4000DHY-DF-EU - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR
TROUBLESHOOTING WARRANTY*
36 37
EN
TROUBLESHOOTING
Problem Cause Solution
Engine will not start.
No fuel. Add fuel.
Faulty spark plug. Clean and adjust spark plug or replace.
Low oil level. Fill crankcase to the proper level.
Place generator on a flat, level surface.
Spark plug wire loose. Attach wire to spark plug.
Fuel valve is closed. Open fuel valve.
Engine switch OFF. Press engine switch ON.
Old fuel or water in fuel. Drain fuel and replace with fresh fuel.
Flooded with fuel. Let unit stand for 10 mins.
Engine starts but runs roughly.
Choke in the wrong position. Move choke until it stops under RUN position or
push in completely.
Dirty air filter. Clean or replace air filter.
Dirty fuel valve. Clean the fuel valve.
Clogged spark arrestor. Clean spark arrestor.
Engine shuts down during operation.
Out of fuel. Fill fuel tank.
Low oil level. Fill crankcase to the proper level. Place generator
on a flat, level surface.
Clogged spark arrestor. Clean spark arrestor.
Generator cannot supply enough power
or overheating.
Generator is overloaded. Review load and adjust. See “Connecting
Electrical Loads.”
Dirty air filter. Clean or replace air filter.
Choke in wrong position. Move choke until it stops under RUN position or
push in completely.
Engine is running but no AC output.
Poor cord connection. Check all connections.
Circuit breaker is open. Reset circuit breaker.
Loose wiring. Inspect and tighten wiring connections.
Other. Contact the help line.
Engine hunts or falters.
Engine governor defective. Contact the help line.
Dirty fuel valve. Clean the fuel valve.
Carburetor is dirty and running lean. Contact the help line.
Choke in wrong position. Move choke until it stops under RUN position or
push in completely.
DUAL FUEL MODELS ONLY: Engine will
not stop. Propane valve is still open. Turn the propane valve to the CLOSED position on the tank.
Repeated circuit breaker tripping.
Overload. Review load and adjust. See “Connecting
Electrical Loads.”
Faulty power cords or device. Check for damaged, bare or frayed wires. Replace
defective device.
Circuit breaker still too hot. Let unit sit for 5 mins.
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.co.uk
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three (3) years for domestic usage
and One (1) Year for commercial and industrial use. Transportation
charges on product submitted for repair or replacement under
this warranty are the sole responsibility of the purchaser.
This warranty only applies to the original purchaser and is not
transferable. For full T&C’s please visit
www.championpowerequipment.co.uk.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
Other Exclusions
This warranty excludes:
–Cosmetic defects such as paint, labels & Stckers, etc.
–Worn or used service parts including items such as spark
plugs, spark arrestor, filters, elements, piston rings and o-rings
–Accessory parts, starting batteries (Over 1 year), storage
covers, hoses, valves, regulators.
–Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
–Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.