TOOL WAREHOUSE KSD507 User manual

HYDRAULIC HOSE PRESS
KSD507

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CATALOGUE
CATALOG………………………………………………………
PRODUCRION INTRODUCTION………………………
SIMPLIFIED DIAGRAM……………………………………
TECHNICAL PARAMETERS………………………………
MAINTENANCE………………………………………………
HYDRAULIC SCHEMATIC…………………………………
NOTE……………………………………………………………

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D I A G R A M
NOTE：The picture is for reference only, please refer to the
actual product.
T e c h n i c a l P a r a m e t e r s
Head
Hydraulic Unit
Dies molds locker
Micrometer
Close dies
Open dies
Power connection bolt

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1 Model KSD507
2 Voltage DC12V
3 Power 1.6kW
4 Pressure 20MPa
6 Maximum throughput 114mm
7 Hydraulic oil
Winter：L-HM32
Summer：L-HM46
8Oil box effective
working volume 4.0L
9 L*W*H 1060*630*570（mm）
10 Crimping ranger Φ6 — Φ5 1
Instructions and maintenance
一、I n s t r u c t i o n s
1. Storage： Open package, place the machine in a ventilated and dry room.
The room temperature should be kept above 10 °C.
2. Add oiling：Open the oil plug on the upper right corner of the motor and
slowly add the hydraulic oil (see the Technical Data section) through the

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funnel.
3. Power wiring: This machine is equipped with DC24 DC power. Due to
the large rated current, the power cable diameter requirement is
≥10mm².Recommended that professional electricians operate the
wiring or consult the relevant personnel of the company.
4. Pressure ：The hydraulic pressure have already finish adjust before
shipping ,so user should not adjust it themselves to avoid overloading
the machine.
5. Lubricate the mold base: When the machine starts to shrink the tube,
first add lithium base grease or other suitable lubricant to the die holder
to fully lubricate the working friction surface.
6. Fuel tank ventilation: When starting the machine, ensure that the oil
filling screw plug is loose and ventilated to avoid the oil tank sealing and
the internal vacuum when the oil pump is working.
7. Air removal: During the initial refueling work, there will be some air in
the system and the equipment will run at the same time. Please follow
the steps below to exhaust:
8. Mold selection: When the user shrinks the tube, the corresponding mold
should be selected according to different hoses, wherein the head
number of the mold end face is the diameter of the inner hole of the
mold closed
(see Figure 8-1).
8-1
9. Size adjustment: The final crimping size of the pipe can be adjusted by
size adjustment. The regulator is used in the same way as the
micrometer. The fixed length is 1mm and the moving ruler is 0.02mm.
After selecting the appropriate mold, the regulator can be used to
achieve the final Control the size.

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The calculation method is: regulator size + mold diameter = final buckle
diameter
10. Operation:
A. Press the lock button side motor to start, and the device is locked;
B.Press the open button side motor to start, and the device opens；
Note：The motor of this equipment shall not start continuously for more
than 10 minutes. After the pipe is pressed, the motor must be intermittent
for one cycle (more than 15 minutes) before the next operation.
二.Maintenance
1. The maintenance cycle should be shortened during long-term full load
conditions (recommended ≤ 30 working days).
2. The elastic resin layer between the mold bases should be cleaned
regularly. If it is damaged, please replace it in time.
3. The front and rear flange high-strength screws are strictly prohibited
from working under the condition of defect. It is strictly forbidden to
replace the high-strength screw privately. If it needs to be replaced, it
must be provided by the company or the designated manufacturer of
the company.
H y d r a u l i c
s c h e m a t i c

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N O T E
1. The equipment is used and the operation process is assumed to be the
pressure of the hydraulic rubber hose assembly.
If there is a big difference in the working conditions, please
communicate with the relevant personnel of the company in time. The
company is not responsible for the damage caused by the operation of
the equipment under the uncertain conditions and the damage caused
to the equipment and other aspects.
2. When the machine is not in operation, the device should be in the open
position to avoid internal spring compression fatigue.
3. The molds equipped by the company are not suitable for semi-clamped
pipelines. If there are special requirements, please customize the
relevant molds in time.
4. The front and rear flange high-strength screws are strictly prohibited
from working under the condition of defect. It is strictly forbidden to
replace the high-strength screw privately. If it needs to be replaced, it
must be provided by the company or the designated manufacturer of
the company.
5. It is strictly forbidden to completely close the machine without adding
the mold. It is strictly forbidden to carry out the pressing operation
outside the controllable range of the regulator. The damage caused to
the equipment is illegal operation, and the company does not bear any
loss.
6. In extreme environments such as extreme cold or high temperature,
please use hydraulic oil reasonably to make the equipment more
suitable for operation.
7. Tips: Do not perform maintenance on electrical failures. Please consult a
professional or under the guidance of relevant personnel of the
company.