Topsoaring New Technology Super TopSky 2.0 DLG User manual

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
Super TopSky 2.0 DLG
Installation Manual
Super TopSky 2.0
Topsoaring New Technology Co.,LTD
www.topsoaring.com

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
1. Locate servo position, we
don't recommend installing the
servos under the carbon front,
that'll result in weakling the wing,
you can find a carbon thread tow
was embedded as spar
2. Place servo for marking, here
you can see we use D60 for
ailerons
3. Draw the outline of the servo
4. Remove the cover of servo

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
5. Remove foam to accept
servos
6. Drill slot for servo wire
7. use 4mm brass tube as a
drilling tool, file the top as the
picture shown
8. Trim the servos and cover it
using masking tape, remove the
connectors

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
9. Servos dry fit and mark the
exit of the wire
10. Mark the place of the screws
connecting the wing and
fuselage, and mark the foam in
30mm wide.
11. Remove the form with mark
to form a space for epoxy and
micro balloon
12. Mix 30min epoxy with micro
balloon and fill all the space with
sufficient blending, use a knife to
drill the root foam.

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
13. Apply 30min epoxy on the
root of the wing, use a pice of
tape on the bottom side to
connect 2 panels together
14. Connect 2 panels and place
the wing tips on 2 chairs, the
weight help 2 panels join
together
15. Carefully make 2 panels in
correct position, we recommend
using 6.5 degree dihedral, it's
about 168mm high measure
from one tip while laying other
panel on the desk.
16. Sweep away all extra epoxy

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
17. Lay enough time for curing
18. Drill hole for wire going
through
19. Lightly sand the joining area
20. Cut out a 35mm wide FG
tape, lightly spray with 3M77 and
stick to the sanded area

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
21. Wet with finishing resin
22. Sweep away extra resin with
paper towel and wait for cure
23. Drill hole for the bolt, use
small size drill bit first to test the
position then use M4 bit finish
the hole.
24. Install and test.

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
25.
Begin aileron servos
installation by guide the wire
through the slot
26.
Mix some 5min epoxy with
micro balloon to glue the servos
in place, use square to find the
position of the control horn
27. Cut slot for installing the
horn, make sure it goes through
the foam and touch the top skin
28. Glue the control horn in
place

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
29. Cut the linkage carbon rod,
sand the tip and insert to the rear
end of the clevis, fix with a drop
CA, bend 1mm music wire for
connecting servo horn
30. Fix music wire and linkage
rod with thread and CA, then
cover the connection with heat
shrink tube.
31.
Sand the edge of the
throwing peg to avoid any sharp
jag hurt my finger
32. Mark the position of throwing
peg.

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
33. Cut through and finish the
edge
34
. Glue the peg in place,
reinforce the wing tip with carbon
cloth on both sides
35. ACute peg that feels good
36. Finished

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
37. Cut 15mm pylon, drop CA to
the rear end of the pylon, then
remove the foam inside
38
. Mix epoxy with abundant
micro balloon, fill all room inside
the pylon, then put the pylon on
a heating for a night now it
became hard thoroughly
39. Drill a 3mm hole just in front
of the spar on the stab
40. Drill a 2mm hold 15mm from
the front hold

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
41. Remove the foam surround
the hold inside the stab, fill the
holds and the room surrounded
with epoxy and micro balloon
42. After curing, re-drill the holes
43. Drill a M2.5 hole for holding
the nylon screw and a M2 hole
for alignment pin, use a M3 drill
tap to cut thread, then drop CA to
reinforce the thread.
44. Test if the thread fits the
screw

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
45. Glue the alignment pin in
place
46. Sand the pylon to fit the
boom
47. Slightly sand the boom for
gluing the stab pylon and the
vertical fin
48. Glue the pylon to the boom;
make sure the center of 2 ends
of the boom is level. After it
cured, use a piece of 2oz FG
cloth to reinforce the connection,
make sure the FG cloth to wrap
around whole pylon include the
top surface, this can help
increase strength and avoid
unexpected failure

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
49. Plan for cutting, the width
equals to the diameter of the
rear end of the boom
50. Use a razor saw to cut 2
slots and don't remove the
center part, it can help fix the fin
to the boom
51. Glue the fin to the boom,
before the epoxy cure, now you
have enough time to make sure
the fin is perpendicular to the
stabilizer
52. Lightly sand the joining area

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
53. Use 2 small FC pieces to
reinforce the joining area
54. Wet up with finishing resin
and wait for cure
55. Prepare Servo tray, the tray
comes with the kit is for Futuba
Micro servo, you can modify it or
use plywood to make a new to
adapt your servos
56. The Teflon tubes in the kit
are not able to be glued with CA,
but a heat shrink tube can hold
them together and then you can
glue the black tube to the fuse
with CA or epoxy, Glue the servo
tray first, open the fuse for
aileron servo wire connector

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
57. Open the fuse for the tubes
going out
58. Inset Teflon tubes with the
heat shrink tubes from the rear
hole that was just opened
59. Locate the correct position
60. Use CA or 5min epoxy to fix
the front tube first

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
61. Then glue the 2nd one from
the hatch for wing connector,
use 5min epoxy here, it gave you
longer working time and can fix
the tube very well
62. Hold for cure
63. Glue the rear part

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
64. Glue the boom to the fuse
now, it's quite easy to align
everything before the epoxy
cure.
65. Run the Teflon tubes along
the boom and use transparent
tape to fix them with the boom
66. Find the position for linkage
holding tube to be fixed

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
67. Use small diameter heat
shrink tube to fix the Teflon tube
with the boom here, bend the
wire and connect it with the horn,
you can use a 0.5mm drill bit to
create a new hold on the horn to
fit the wire
68. Connect the wire with rudder
horn
69. Use heat shrink tube and
triangle balsa wood to fix the
linkage

Topsoaring New Technology Co.,LTD. Super TopSky 2.0 installation Manual
70. Install battery and receiver to
finish the job, then add one more
heat shrink tube to fix the Teflon
tube, and now the music wire
extends to the front servo
71. All finished.
This Manual can been download from : WWW.TOPSOARING.COM
Thanks to Mr. Thomas Wang