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  9. Toro 02003-90001 User manual

Toro 02003-90001 User manual

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(6 (,*+62)76 $1'  (8(/ ($4 2//(4  
'-756 ('.1,)( $4$//(/ 2 ((/            
"(4,); (,*+62)76 (66,1*              
/6(41$6( ((/ 3(('                 
2716 766,1* !1,65                       
156$// 766,1* !1,6 4,8( (/65             
156$// (/6 (15,21(45                     
'-756 7//(; /($1(45                    
156$// 2716(4%$/$1&( 34,1*5             
($4 $//$56                              
&6,8$6( $1' +$4*( $66(4;               
                     
+(&. 1*,1( ,/                         
+(&. 22/,1* ;56(0                    
,// 7(/ $1.                             
4$,1 #$6(4 420 7(/ ,/6(4 #$6(4 (3$4$624 
+(&. ;'4$7/,& ;56(0 /7,'             
+(&. ,4( 4(5574(                      
7%4,&$6( ($4,1*5 $1' 75+,1*5           
+(&. ((/ 62 ('.1,)( 216$&6            
                              
   !             
6$46,1*6233,1* 1*,1(                  
/((',1* 7(/ ;56(0                     
3(4$6,1* +( 29(4 $.())         
4,8,1* 249$4' $1' $&.9$4'             
+(&. 3(4$6,21 2) 16(4/2&. 9,6&+(5      
03/(0(16 ,)6 (8(4                      
75+,1* 24 29,1* 4$&6,21 !1,6            
4$,1,1* (4,2'                           
()24( 29,1*                           
3(4$6,1* +$4$&6(4,56,&5                  
4$153246 3(4$6,21                       
153(&6,21 $1' /($1!3 )6(4 29,1*     
766,1* !1,6 +$4$&6(4,56,&5                
766,1* !1,6 $,/; '-7560(165             
!                           
          
                          
+$1*,1* 1*,1( ,/ $1' ,/6(4             
(48,&,1* ,4 /($1(4                      
7(/ ;56(0                             
'-756,1* +4266/( 21642/                  
'-756 '/( 3(('                         
+(&.,1* $4.,1* 4$.(                   
'-756,1* $4.,1* 4$.(                   
'-756,1* 2(,1 $1' 6((4,1* 6235       
'-756,1* 4$150,55,21 24 (764$/         
'-756,1* /(&64,& /76&+                   
+$1*,1* ;'4$7/,& ;56(0 ,/            
+$1*,1* ;'4$7/,& ,/ ,/6(4              
+$1*,1* 4216 :/( ,/                   
'-756,1* 766,1* !1,6 (/65                
$66(4; $4(                             
#,4( $41(55 (48,&(                     
75(5                                   
$&./$33,1* 766,1* !1,65                 
#!                      
                      
  !                  
                               
                
                                      
" # $%( )+&*                        

  
25745*7 :8* 47 2&.39*3&3(* '> 9-* 45*7&947 47 4<3*7
4+ 9-* 2&(-.3* (&3 7*8:19 .3 .3/:7> #4 7*):(* 9-*
549*39.&1 +47 &3> .3/:7> (4251> <.9- 9-* +4114<.3, 8&+*9>
.3897:(9.438
 
 5*7&9* 9-* 2&(-.3* 431> &+9*7 7*&).3, &3)
:3)*789&3).3, 9-* (439*398 4+ 9-.8 2&3:&1  +7**
7*51&(*2*39 2&3:&1 .8 &;&.1&'1* '> 8*3).3, (4251*9*
24)*1 &3) 8*7.&1 3:2'*7 94
#-* #474 425&3>
 >3)&1* ;* "
1442.3,943  
 31> 97&.3*) 45*7&9478 80.11*) .3 8145* 45*7&9.43
&3) <-4 -&;* 7*&) 9-.8 2&3:&1 8-4:1) 45*7&9* 9-*
2&(-.3* *;*7 &114< (-.1)7*3 94 45*7&9* 9-* 2&(-.3*
47 &):198 94 45*7&9* .9 <.9-4:9 5745*7 .3897:(9.438
 *(42* +&2.1.&7 <.9- 9-* (4397418 &3) 034< -4< 94
8945 9-* 2&(-.3* &3) *3,.3* 6:.(01>
 4 349 (&77> 5&88*3,*78 43 9-* 2&(-.3* **5
*;*7>43* *85*(.&11> (-.1)7*3 &3) 5*98 &<&> +742 9-*
&7*&8 4+ 45*7&9.43
 **5 &11 8-.*1)8 8&+*9> )*;.(*8 &3) )*(&18 .3
51&(* 1+ & 8-.*1) 8&+*9> )*;.(* 47 )*(&1 .8 )&2&,*)
2&1+:3(9.43.3, 47 .11*,.'1* 7*5&.7 47 7*51&(* .9 '*+47*
45*7&9.3, 9-* 2&(-.3*
 1<&>8 <*&7 8:'89&39.&1 8-4*8 4 349 45*7&9*
2&(-.3* <-.1* <*&7.3, 8&3)&18 9*33.8 8-4*8 47
83*&0*78 4 349 <*&7 1448* +.99.3, (149-.3, '*(&:8* .9
(4:1) ,*9 (&:,-9 .3 24;.3, 5&798 &3) 5488.'1> (&:8*
5*7843&1 .3/:7>
 %*&7.3, 8&+*9> ,1&88*8 8&+*9> 8-4*8 143, 5&398
&3) & -*12*9 .8 &);.8&'1* &3) 7*6:.7*) '> 842* 14(&1
47).3&3(*8 &3) .38:7&3(* 7*,:1&9.438
 &0* 8:7* 9-* <470 &7*& .8 (1*&7 4+ 4'/*(98 <-.(-
2.,-9 '* 5.(0*) :5 &3) 9-74<3 '> 9-* 7**18
 ".3(* ).*8*1 +:*1 .8 -.,-1> +1&22&'1* -&3)1* .9
(&7*+:11>
 $8* &3 &5574;*) +:*1 (439&.3*7
 4 349 7*24;* (&5 +742 +:*1 9&30 <-*3 *3,.3*
.8 -49 47 7:33.3,
 4 349 8240* <-.1* -&3)1.3, +:*1
 .11 +:*1 9&30 4:9)4478 &3) 349 4;*7 43* .3(-
 22 +742 9-* 945 4+ 9-* 9&30 349 9-* +.11*7 3*(0
4 349 4;*7+.11
 
 4 349 7:3 9-* *3,.3* .3 & (43+.3*) &7*& <.9-4:9
&)*6:&9* ;*39.1&9.43 =-&:89 +:2*8 &7* -&?&7)4:8
&3) (4:1) '* )*&)1>
 ".9 43 9-* 8*&9 <-*3 89&79.3, &3) 45*7&9.3, 9-*
2&(-.3*
 -*(0 9-* .39*714(0 8<.9(-*8 )&.1> +47 5745*7
45*7&9.43 7*+*7 94 5&,*  + & 8<.9(- 8-4:1) +&.1
7*51&(* 9-* 8<.9(- '*+47* 45*7&9.3, 9-* 2&(-.3* +9*7
*;*7> 9<4 >*&78 7*51&(* &11 +4:7 .39*714(0 8<.9(-*8 .3
9-* <.7.3, 8>89*2 7*,&7)1*88 .+ 9-*> &7* <470.3,
5745*71> 47 349
 %-*3 89&79.3, 9-* *3,.3*
 3,&,* 5&70.3, '7&0*
 * 8:7* 97&(9.43 5*)&1 .8 .3 3*:97&1 &3) #
8<.9(- .8 .3 ).8*3,&,* 548.9.43
 +9*7 *3,.3* 89&798 7*1*&8* 5&70.3, '7&0* &3)
0**5 +449 4++ 97&(9.43 5*)&1 &(-.3* 2:89 349
24;* 43 & 1*;*1 8:7+&(* + 24;*2*39 .8 *;.)*39
9-* 3*:97&1 (439741 1.30&,* .8 .3(477*(91> &)/:89*)
9-*7*+47* 8-:9 *3,.3* 4++ &3) &)/:89 :39.1 2&(-.3*
)4*8 349 24;* <-*3 97&(9.43 5*)&1 .8 7*1*&8*)
!*+*7 94 )/:89.3, #7&382.88.43 +47 *:97&1 5&,*

 .118 4;*7  )*,7**8 8-4:1) '* 24<*) :5 &3)
)4<3 349 8.)* 94 8.)* 8** 8145* ,&:,* 5&,* 
 4<.3, -.118 2&> '* )&3,*74:8 4<*;*7 -.118
4;*7  )*,7**8 ,*3*7&11> 8-4:1) 349 '* 24<*)
:31*88 85*(.&1 8&+*,:&7)8 80.118 &3) (43).9.438
*=.89 8** 8145* ,&:,* 5&,* 
 "9&> &1*79 +47 -41*8 .3 9*77&.3 &3) 49-*7 -.))*3
-&?&7)8 $8* *=97*2* (&7* <-*3 45*7&9.3, (148*
94 8&3) 97&58 ).9(-*8 (7**08 89**5 -.118.)*8 47
49-*7 -&?&7)8
 !*):(* 85**) <-*3 2&0.3, 8-&75 9:738
;4.) 8:))*3 89458 &3) 89&798 $8* 7*;*78* 5*)&1
+47 '7&0.3, :99.3, :3.98 2:89 '* 14<*7*) <-*3
,4.3, )4<3 8145*8 +47 89**7.3, (439741
 *+47* '&(0.3, :5 1440 94 9-* 7*&7 &3) &88:7*
34 43* .8 '*-.3) 9-* 2&(-.3* %&9(- 4:9 +47 97&++.(
<-*3 3*&7 47 (7488.3, 74&)8 1<&>8 >.*1) 9-* 7.,-9
4+ <&>
 **5 -&3)8 +**9 &3) (149-.3, &<&> +742 24;.3,
5&798 &3) 9-* 7**1 ).8(-&7,* &7*& 7&88 '&80*98 .+ 84
*6:.55*) 2:89 '* .3 51&(* ):7.3, 7**1 45*7&9.43 +47
2&=.2:2 8&+*9>
 #-.8 574):(9 2&> *=(**) 34.8* 1*;*18 4+  )
&9 9-* 45*7&947 548.9.43 &7 5749*(9478 &7*
7*(422*3)*) +47 574143,*) *=548:7* 94 7*):(* 9-*
549*39.&1 4+ 5*72&3*39 -*&7.3, )&2&,*
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
 Briggs & Stratton Daihatsu, diesel, three
cylinder, 4 cycle, overhead valve, water cooled, 23 hp
@ 3600 rpm, 850 cc displacement, governed speed of
3200 rpm. Mechanical fuel pump. 3.5 quart oil capacity
(3.3l).
  ($%  The cooling system is filled with a
50/50 solution of water and permanent ethylene glycol
anti-freeze.
& ($%   Fuel tank capacity 20 liters Fuel filter
with water separator. Fuel shut-off valve.
#%  #' Eaton model 11 hydrostatic
transmission integrally coupled to a Peerless model
1310 axle.  Travel speed range is 0-13.5 m/h (0-8.5
mph) forward and 4.8 m/h reverse (0-3 mph).
 %# $ Foot-operated traction pedal.
Hand-operated throttle, ignition switch, PTO switch,
lift lever, parking brake and seat adjustment.
&%% #' Constant tension belt drive system with
electric clutch utilizing poly-V belt from engine to
jackshaft and BX section V-belt drive from jackshaft to
each cutting unit.
#$  $ Two 23 x 8.5-12 front-drive turf
tires with 4-ply construction. Rear tires for the
four-wheel configuration, 16 x 6.5-6 turf tires with
4-ply construction.
%# %&#$ 12-volt 530 cca at 180 C, 50 amp
reserve capacity at 270 C. battery, 16 amp alternator.
Seat switch, traction, PTO and parking brake interlock
switches, electrical leads provided for optional light
installation.
%# Pinion and gear sector with solid control link
to rear steer assembly, 2.5 turns lock to lock.
#$ Service braking accomplished through
dynamic characteristics of hydrostatic transmission.
Parking brake controls secondary shaft internal to the
axle assembly and is actuated by an overcenter control
lever.
 # All steel welded construction utilizing
tubular and formed sheet metal sections
% Standard cushion seat or deluxe suspension
seat with arm rest and weight adjustment is adjustable
fore and aft. Arm rest kit also available.
% ($% Category "0" A-Frame mounting system
connected to the tractor via parallel linkage. One
double-acting 60 mm bore 140 mm stroke hydraulic
cylinder receiving oil from hydrostatic transmission
charge pump via the control valve with float position.
Maximum operating pressure is 1000 psi. When the
traction unit is equipped with cutting units, all three
units are raised and lowered via the single control lever.
The lift system works in conjunction with the electric
clutch to engage and disengage the cutting units.
'# $ $  %
Wheel Tread Width 105.3 cm
Width Across Front Tires 132 cm
Wheel Base 138.5 cm
Overall Length w/ Cutting Units Installed 229 cm
Overall Height 119 cm
Tractor Weight 50.4 kg
Weight with 5-Blade Fixed Cutting Units 640 kg
Weight with 8-Blade Floating Culling Units 696 kg
Overall Width w/Fixed Head Units 195 cm
Overall Width w/Floating Head Units 203 cm
Transport Width w/Fixed Head Units 140 cm
Transport Width w/Floating Head Units 200 cm
!%  "&!%
L.H. 5 Blade Fixed Cutting Unit (2 req.)
Model No. 03434
R.H. 5 Blade Fixed Cutting Unit Model No. 03436
L.H. 8 Blade Floating Cutting Unit (2 req.)
Model No. 03437
R.H. 8 Blade Floating Cutting Unit Model No. 03439
Lift Arm it, Fixed Cutting Unit Model No. 02100
Lift Arm it, Floating Cutting Unit Model No. 02101
Rear Axle, 4 Wheel Model No. 02201
Full Roller it* Model No. 03440
Sectional Roller it* Model No. 03445
Wiehle Roller it* Model No. 03450
Skid it* Model No. 03446
Anti-Scalp Roller it* Model No. 03447
Grass Basket it, Floating C.U. Model No. 02302
Grass Basket it, Fixed C.U. Model No. 02304
Remote Hydraulics it Model No. 02300
Power Take-off it, 1:1 Ratio Model No. 02301
Power Take-off it, 1.5:1 Ratio Model No. 02303
Standard Seat it Model No. 30769
Deluxe Suspension Seat it Model No. 02305
Arm Rest it for Model 30769 Model No. 30707
Debris Blower Model No. 02202
Large Pulley it Part No. 98-5413
Roller Scraper it* Part No. 60-9560
Comb it* Part No. 67-9400
Rear Weight Part No. 24-5790
Rear Weight (2) Part No. 24-5780
Gauge Bar it Part No. 13-8199
Backlap it Part No. 84-5510
Tire Chains Part No. 82531
*3 per kit

  
 /" 0%&/ %.0 /  %" ()&/0 0, //1." )) -.0/ +" "//.5 #,. //"*)5 %2" ""+ ." "&2"! &0%,10  0%"/"
-.0/ 0,0) /"061- ++,0 " ,*-)"0"! ,*" -.0/ *5 %2" )."!5 ""+ //"*)"! 0 # 0,.5
4)" //"*)5 
%"") //5 
/%". 
,00". &+ 
1/0 ,2".  +/0)) ". 4)"
-/ ."3/ 
,1+0&+$ . 
/%". 
, (+10 
-/ ."3 
/%".  " 1." 0"".&+$ ,!
, (+10 
0"".&+$ %"") 
, (3/%".  ,1+0 0"".&+$ %"")
10 
%.1/0 /%"./ 
)0 /%".  ,1+0 100&+$ +&0/ 0, &#0 .*/
, (3/%". 
-/ ."3 
"+/&,+". ,!  ,1+0 "+/&,+". ,!/ 0, . 0&,+ +&0
&+ 
"+/&,+". . ("0 
-/ ."3 
10  +/0)) ")0 "+/&,+ ,! 0, 100&+$ +&0
-/ ."3  &4"! 100&+$ +&0/ ,+)5
/%". 
10 
")0  +/0)) 0,  (/%#0 1))"5/ +! "") 1))"5/
-".0,./ +1)  "! "#,." -".0&+$  %&+"
.0/ 0),$ 
"$&/0.0&,+ .!  &)) ,10 +! /"+! 0, 0%" ,., ,
-" &#& 0&,+/ +! !"/&$+ /1'" 0 0, %+$" 3&0%,10 +,0& "
9
SETĆUP INSTRUCTIONS
INSTALL REAR AXLE  (Fig. 1-4)
1. "  ," (valve stem inboard) $ ,('
%$)%  -" ()
2. $(') %))' &$ )'%* ) -" $ $ )
$( % ) &$ %&$
3. *( ) *() %+' %$)% ) $ % ) -" (% )
($&( %+' ,('
Figure 1
1. Axle shaft
2. heel assembly
1
2
ÁÁ
Á
4. &) ()&( %$ %&&%() (
5. %*$)  ( % -" ((#". )% *$'( %
'' '# '"( ,)  &(',( #%*$)$ ' 
,('( $ "%!$*)(
Figure 2
1
2
Á
Á
Á
Á
3
1. Axle assembly
2. Rear frame rails
3. Mounting bars
6. #%+ &(', ,('( $ "%!$*) (*'$
'%$) $ % ()'$ '% )% ()'$ ()%' '  
&%()%$ '% (% *'+ $ % '% ( )% ) ''
*' ()') $ % '% )% ()'$ ()%' ' ,)
()$'( &'+%*(". '#%+ ! (*'  ,(' (
%$  ( % ()'$ ()%' )$ $*) )% 
#   )"
IMPORTANT:Make sure curved end of steering rod
is to the rear.
1. Steering rod
2. Steering sector gear
1
2
Figure 3
7. *' %)' $ % ()'$ '% )% )%& % -" &+%)
,)  &(',  ,('( $  "%!$*) %()%$ 
,(' %$  ( % -" &+%) &") )$ $*) )%
 #   )"
Figure 4
1
2
1. Steering rod
2. Axle pivot
Á
Á
8. & '( ))$( "$ %$ ,"( ,"
(&$"( $ &+%) )* *#& '( $)% ))$( *$)"
'( ( ($ -)$ ) %) '$( )*( ((*'$
+)( ' *"" & *& -(( '(
9.  *() )%$ $ ()'$ ()%&( ' )%
 *()$ %$ $ )'$ )%&( & 
INSTALL STEERING HEEL (Fig. 5)
1. %()%$ '' ,"( ()') 
2. #%+ "%% %+' . '"($  ")( '%#
! ( ,) (','+'
1. Center spoke
2. Shaft spline
3. Lockwasher
4. Nut
5. Logo cover
1
2
5
4
3
Figure 5
3. $ *& $)' (&%! )%,' ) () $ &%()%$
) ()'$ ," %$)% () (&"$
10
SETĆUP INST UCTIONS
4. Secure steering wheel with lockwasher and nut.
5. Tighten steering wheel nut to 37 N.m (50 ftĆlbs).
6. Snap logo cover into place.
INSTALL SEAT (Fig. 6-7)
The Grounds Pro 2000-D is shipped without the seat
assembly. Standard Seat Kit, Model 30769 or Deluxe
Suspension Seat Kit, Model 02305 must be installed as
follows:
Seat Kit, Model No. 30769, Standard Seat:
1. Mount a seat adapter plate to each seat spring with
(2) spacers, socket head screws and locknuts (Fig.  6).
2. Mount each seat adapter plate to bottom of seat
with (2) capscrews and washers. Position adapters
and springs as shown in figure 6.
3. Install seat switch into seat and secure electrical
connector.
4. Loosely mount front of seat springs to seat plate
with (2) capscrews and washers and rear with (2)
knobs and washers (Fig.  6).
Note: Mount seat in forward holes to attain forward
adjustment.
5. Slide seat to desired operating position and tighten
knobs.
6. Before starting machine, sit on set to activate seat
switch.
1. Adapter plate
2. Seat spring
Figure 6
1
2
3
4
3. Spacer
4. Seat plate
Seat Kit, Model No. 02305, Deluxe Suspension
Seat:
1. Loosely mount seat slides to bottom of seat
suspension with (4) large spacers, (2) small spacers,
(4) carriage bolts and flange locknuts. Small spacers to
be positioned on top of rear large spacers. Seat slide
with fore and aft adjusting lever to be mounted on right
side of suspension. Over hanging lip of left seat slide to
be positioned inward.
2. Position threaded mounting studs of seat slides
into holes in seat mounting plate.
Note: Mount seat in forward holes to attain forward
adjustment.
3. Mount seat to seat suspension with (4) capscrews,
lockwashers and flatwashers.
4. Secure seat slide to seat mounting plate with (4)
locknuts.
Note: Seat plate may be removed from frame to ease
seat spring installation.
5. Plug seat switch wire connector into harness wire
connector.
Figure 7
1. Seat suspension
2. Seat slide
3. Large spacer
1
2
4. Small spacer
5. Adjusting handle (fore & aft)
6. Adjusting knob (operator weight)
3
4
5
6
6. To adjust seat for operator's comfort and weight
proceed as follows:
A. To adjust seat fore and aft, move handle, on
front of seat assembly, to the left. elease handle
to lock seat position.
B. To adjust for operator's weight, turn spring
tension knob; clockwise to increase tension,
counterclockwise to decrease spring tension.
INSTALL LIFT A M KIT (Fig. 8-15)
The Grounds Pro 2000-D is shipped without a lift arm
kit. Fixed Cutting Unit Lift Arm Kit, Model 02100 or
Floating Cutting Unit Lift Arm Kit, Model 02101 must be
installed as follows:
1. Slide lift arm kit A-frame onto traction unit
A-frame.
2. Secure A-frames together with locking pin and
hair pin cotter.