Toro 04530 User manual

FormNo.3404-717RevA
Greensmaster®3320TriFlex®
TractionUnit
ModelNo.04530—SerialNo.316000001andUp
g014597
Registeratwww.Toro.com.
OriginalInstructions(EN)*3404-717*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsinparks,golfcourses,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g014685
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SoundPowerLevel..................................................6
SoundPressureLevel...............................................6
Hand-ArmVibrationLevel......................................6
WholeBodyVibrationLevel....................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................11
1InstallingtheRollBar...........................................12
2InstallingtheSeat.................................................12
3InstallingtheSteeringWheel..................................12
4ActivatingandChargingtheBattery........................13
5InstallingtheOilCooler(optional).........................14
6InstallingtheGrass-BasketHooks..........................14
7InstallingtheCuttingUnits...................................15
8SettingtheClip-ControlFeature.............................15
9AddingRearWeight.............................................15
10InstallingEUDecals...........................................15
11ReducingtheTirePressure..................................15
12BurnishingtheBrakes.........................................16
ProductOverview.........................................................16
Controls...............................................................16
InfoCenterControl.............................................18
Specications........................................................22
Attachments/Accessories........................................22
Operation....................................................................23
ThinkSafetyFirst...................................................23
CheckingtheEngineOil..........................................23
FillingtheFuelTank...............................................23
CheckingtheHydraulic-FluidLevel..........................24
CheckingtheReel-to-BedknifeContact.....................25
CheckingtheTirePressure......................................25
CheckingtheTorqueoftheWheelNuts.....................26
BreakingintheMachine..........................................26
StartingandStoppingtheEngine..............................26
CheckingtheSafety-InterlockSystem........................26
CheckingtheLeakDetector.....................................27
InstallingandRemovingtheCuttingUnits.................29
Mowing................................................................31
InspectingandCleaningafterMowing.......................33
DrivingtheMachinewithoutMowing.......................33
HaulingtheMachine...............................................33
TowingtheMachine...............................................33
Maintenance.................................................................34
RecommendedMaintenanceSchedule(s)......................34
DailyMaintenanceChecklist....................................35
Lubrication...............................................................36
GreasingtheMachine.............................................36
EngineMaintenance..................................................36
ServicingtheAirCleaner.........................................36
ChangingtheEngineOilandFilter...........................37
ReplacingtheSparkPlugs........................................37
FuelSystemMaintenance...........................................38
ReplacingtheFuelFilter..........................................38
InspectingtheFuelLinesandConnections.................38
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
LocatingtheFuses..................................................39
DriveSystemMaintenance.........................................39
AdjustingtheTransmissionforNeutral.....................39
AdjustingtheTransportSpeed.................................40
AdjustingtheMowingSpeed....................................40
BrakeMaintenance....................................................41
AdjustingtheBrakes...............................................41
HydraulicSystemMaintenance....................................41
ChangingtheHydraulicFluidandFilter.....................41
CheckingtheHydraulicLinesandHoses....................42
CuttingUnitMaintenance...........................................42
BacklappingtheReels.............................................42
Storage........................................................................43
3

Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013andANSIB71.4-2012andmeetsthese
standardswhentheappropriateweightkitisadded.
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol(Figure2),which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadthemanualitis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludingsubstantial,
slip-resistantfootwear,safetyglasses,andhearing
protection.Tiebacklonghair.Donotwearjewelry.
•Inspecttheareawhereyouwillusetheequipmentand
removeallobjectsthatcouldbethrownbythemachine,
suchasrocks,toys,andwire.
•Checkthatoperatorpresencecontrols,safetyswitches,
andguardsareattachedandfunctioningproperly.Donot
operatethemachineunlesstheyarefunctioningproperly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Operatethemachineonlyingoodlight,keepingaway
fromholesandhiddenhazards.
•Besurealldrivesareinneutralandtheparkingbrakeis
engagedbeforethestartingengine.Starttheengineonly
fromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Turfconditions
canaffectthemachine'sstability.Usecautionwhile
operatingneardrop-offs.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neveroperatewithoutguardssecurelyinplace.Besure
allinterlocksareattached,adjusted,andfunctioning
properly.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stopthemachineonlevelground,lowerthecuttingunits,
disengagethedrives,engagetheparkingbrake,andshut
offtheenginebeforeleavingtheoperator'spositionfor
anyreason,includingemptyingthegrassbaskets.
•Stopandinspectthemachineafterstrikingobjectsorif
anabnormalvibrationoccurs.Makenecessaryrepairs
beforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthereelsifnot
mowing.
•Donotoperatethemachinewhentired,ill,orunderthe
inuenceofalcoholordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
RolloverProtectionSystem
(ROPS)—UseandMaintenance
•TheROPSisanintegralandeffectivesafetydevice.Use
theseatbeltwhenoperatingthemachine.
•Ensurethatyoucanreleasetheseatbeltquicklyinthe
eventofanemergency.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairorrevise.
•DonotremovetheROPS.
•AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
4

MaintenanceandStorage
•Parkthemachineonlevelground,disengagethedrives,
lowerthecuttingunits,settheparkingbrake,stopthe
engine,removethekey,anddisconnectsparkplugwire(s).
Waitforallmovementtostopbeforeadjusting,cleaning,
orrepairingthemachine.
•Cleangrassanddebrisfromcuttingunits,drives,mufers,
andtheenginetohelppreventres.Cleanupoilorfuel
spills.
•Lettheenginecoolbeforestoringanddonotstorethe
machinenearames.
•Shutoffthefuelwhilestoringortransportingthe
machine.Donotstorefuelnearamesordrainthefuel
tankindoors.
•Neverallowuntrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryandremovethesparkplugwire(s)
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Connectthepositive
terminalrstandthenegativeterminallast.
•Usecareandweargloveswhencheckingthereels.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopen,well-ventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damageddecals.
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheANSIstandards.
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
Operation
•Knowhowtostoptheenginequickly.
•Checkthesafetyinterlockswitchesdailyforproper
operation.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Thismachineisnotdesignedorequippedforon-road
useandisa“slow-movingvehicle.”Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slow-movingvehiclesigns,andreectors.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•Thegrassbasketsmustbeinplaceduringoperation
ofthereelsorthatchersformaximumsafety.Shutthe
engineoffbeforeemptyingthebaskets.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,mufer,orexhaustpipewhile
theengineisrunningorsoonafterithasstoppedbecause
theseareascouldbehotenoughtocauseburns.
•Stayclearoftherotatingscreenatthesideoftheengine
topreventdirectcontactwithyourbodyorclothing.
•Ifacuttingunitstrikesasolidobjectorvibrates
abnormally,stopimmediately,turntheengineoff,waitfor
allmotiontostop,andinspectthemachinefordamage.
Repairorreplaceadamagedreelorbedknifebefore
continuingoperation.
•Beforegettingofftheseat,movethefunctionalcontrol
levertoNEUTRAL,raisethecuttingunits,andwaitforthe
reelstostopspinning.Settheparkingbrake.Stopthe
engineandremovethekeyfromtheignitionswitch.
•Traverseslopescarefully.Donotstartorstopsuddenly
whentravelinguphillordownhill.
•Theoperatormustbeskilledandtrainedinhowtodrive
onhillsides.Failuretousecautiononslopesorhillsmay
causelossofcontrolandcausethemachinetotiporroll,
possiblyresultinginpersonalinjuryordeath.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonoranimalappearsunexpectedlyinor
nearthemowingarea,stopmowing.Carelessoperation,
combinedwithterrainangles,ricochets,orimproperly
positionedguardscanleadtothrown-objectinjuries.Do
notresumemowinguntiltheareaiscleared.
MaintenanceandStorage
•Ensurethatallhydrauliclineconnectorsaretightandthat
allhydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompin-holeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
5

Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts,especiallythescreenatthesideofthe
engine.Keepeveryoneaway.
•Donotoverspeedtheenginebychanginggovernor
settings.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximumengine
speedwithatachometer..
•Theenginemustbeshutoffbeforecheckingtheoilor
addingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof97dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof81
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
Hand-ArmVibrationLevel
Measuredvibrationlevelforrighthand=0.20m/s2
Measuredvibrationlevelforlefthand=0.31m/s2
UncertaintyValue(K)=0.15m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBodyVibrationLevel
Measuredvibrationlevel=0.14m/s2
UncertaintyValue(K)=0.07m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
115-8155
1.Warning—readtheOperator'sManual,donotprimeoruse
startinguid.
115-8203
1.ReadtheOperator's
manualforfuse
information.
2.Radiatorfan—50A115-8226
1.Tippinghazard—readtheOperator'smanual;alwayswear
aseatbeltwhenoperating;donotremovetherollover
protectionsystem(ROPS).
117–2718
119-9346
1.Presspedaltounlock2.ReadtheOperator's
Manualformore
information.
7

132-9548
1.Enginespeed—fast7.Reelspeed—neutral
2.Enginespeed—slow8.Reel—transport
3.Lowerandengagethereels9.Reel—mow
4.Raiseanddisengagethereels10.Reel—backlaping
5.Reelspeed—fast11.Moveforward
6.Reelspeed—slow
132-9550
1.Choke3.Engine—run
2.Engine—start4.Engine—stop
8

BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
133-2338
1.Warning—readthe
Operator’sManual,do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—slow
machinebeforeturning,
donotturnathighspeeds.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts;keep
allguardsandshieldsin
place.
6.Warning—locktheparking
brake,stoptheengine
andremovetheignition
keybeforeleavingthe
machine.
131-2046
1.Doublelights3.Off
2.Singlelight
133-2339
ReplacesDecal133-2338forCEMachines
1.Warning—readthe
Operator’sManual,do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—donot
driveacrossordown
slopesgreaterthan15
degrees.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts;keep
allguardsandshieldsin
place.
6.Warning—locktheparking
brake,stoptheengine
andremovetheignition
keybeforeleavingthe
machine.
9

115-8156
1.Reelheight3.8–Bladecuttingunit5.14–Bladecuttingunit7.Fast
2.5–Bladecuttingunit4.11–Bladecuttingunit6.Reelspeed8.Slow
119-9345
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Rollbar1
Bolt(1/2x3-3/4inches)4
1Flange-nut(1/2inch)4
Installtherollbar.
Seat1
2Seatwiringharness1Installtheseattothebase.
Steeringwheel1
Locknut(1-1/2inches)1
Washer1
3Steering-wheelcap1
Installthesteeringwheel.
4Nopartsrequired–Activateandchargethebattery.
5Nopartsrequired–Installtheoptionaloilcooler.
Grass-baskethook6
6Flangebolts12Installthegrass-baskethooks.
Gaugebar1
Cuttingunit(obtainfromyourToro
Distributor)3
Grassbasket3
Electric-reel-motorcounterweight3
7
Capscrew6
Installthecuttingunitsandcounter
weights.
8Nopartsrequired–Settheclip-controlfeature.
9Weightkit,119-7129(purchase
separately)1Addrearweight.
10Warningdecal,133-23391InstallEUdecals,ifrequired.
11Nopartsrequired–Reducethetirepressure.
12Nopartsrequired–Burnishthebrakes.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual(tractionunit)1
EngineOperator'sManual(engine)1Readbeforeoperatingthemachine
PartsCatalog1Saveforfuturepartsordering
OperatorTrainingMaterials1Viewbeforeoperatingthemachine
Pre-deliveryInspectionSheet1
Noiseratingcerticate1
Certicateofcompliance1
Saveforfuturereference
Ignitionkeys2Starttheengine
11

1
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
4Bolt(1/2x3-3/4inches)
4Flange-nut(1/2inch)
Procedure
1.Removethetopcratesupportfromthecrate.
2.Removetherollbarfromthecrate.
3.Installtherollbarintothepocketsoneachsideof
themachine,using4bolts(1/2x3-3/4inches)and4
ange-nuts(1/2inch)(Figure3).
g014601
1
2
3
Figure3
1.Rollbar3.Flange-nut(1/2inch)
2.Bolt(1/2x3-3/4inches)
4.Torquethefastenersto136to149N∙m(100to110
ft-lb).
2
InstallingtheSeat
Partsneededforthisprocedure:
1Seat
1Seatwiringharness
Procedure
Note:Mounttheseatinthefrontsetofmountingholesto
gainanadditional7.6cm(3inches)intheforwardadjustment,
orintherearmountingholesforanadditional7.6cm(3
inches)intherearwardadjustment.
1.Removeanddiscardthelagboltssecuringtheseat
slidesandcuttheshippingstraps.
2.Removethe4bolts(5/16x3/4inch)andwashers
fromtheshippingbracketanddiscardthebracket.
3.Securetheseattotheseatbasewith4boltsandwashers
removedpreviously(Figure4).
Figure4
1.Seat3.Washer
2.Seatbase4.Bolt(5/16x3/4inch)
4.Locatetheopenconnectoronthemainwiringharness
totherightoftheseatandconnectittothewiring
harnessthatcamewiththeseat.
5.Routetheseatwiringharnessaroundtheseatslides,
ensuringthatitwillnotbepinchedwhentheseat
moves,andconnectittotheportonthebottomof
theseat.
12

3
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1Steeringwheel
1Locknut(1-1/2inches)
1Washer
1Steering-wheelcap
Procedure
1.Slidethesteeringwheelontothesteeringshaft(Figure
5).
Figure5
1.Steeringwheel3.Locknut
2.Washer4.Cap
2.Slidethewasherontothesteeringshaft(Figure5).
3.Securethesteeringwheeltotheshaftwithalocknut
andtightenitto27to35N∙m(20to26ft-lb)(Figure5).
4.Installthecaptothesteeringwheelandsecureitwith6
bolts(Figure5).
4
ActivatingandChargingthe
Battery
NoPartsRequired
Procedure
Useonlyelectrolyte(1.265specicgravity)tollthebattery
initially.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
1.Removethefastenersandbatteryclampandliftout
thebattery.
Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.
2.Cleanthetopofthebatteryandremovetheventcaps
(Figure6).
Figure6
3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout6mm(1/4inch)ofuid(Figure
7).
Figure7
1.Electrolyte
4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Fillasnecessaryto
13

bringtheelectrolytetowithinabout6mm(1/4inch)
ofthebottomofthellwell(Figure7).
5.Connecta2to4Abatterychargertothebatteryposts.
Chargethebatteryforatleast2hoursat4Aorforat
least4hoursat2Auntilthespecicgravityis1.250
orhigherandthetemperatureisatleast16°C(60°F)
withallcellsgassingfreely.
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfromthebattery.
Important:Ifyoudonotchargethebatteryforat
leastthetimespeciedabove,youmayreducethe
lifeofthebattery.
6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.
Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.
WARNING
Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thetractor.
Important:Failuretocorrectlyactivatethe
batterymayresultinbatterygassingand/or
prematurebatteryfailure.
7.Installtheventcaps.
8.Placethebatteryonthebatterytrayandsecureitwith
thebatteryclampandfastenersremovedpreviously.
9.Installthepositivecable(red)tothepositive(+)
terminalandthenthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecurethem
withtheboltsandnuts(Figure8).Slidetherubber
bootoverthepositiveterminaltopreventapossible
shortfromoccurring.
WARNING
Incorrectbatterycableroutingcoulddamagethe
tractorandcablescausingsparks.Sparkscancause
thebatterygassestoexplode,resultinginpersonal
injury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.
Figure8
1.Negative(-)
2.Positive(+)
5
InstallingtheOilCooler
(optional)
NoPartsRequired
Procedure
Ifyouareoperatingthemachineinhotclimates,wherethe
ambienttemperatureisabove29°C(85°F),orusingitfor
heavy-dutyuse(mowingotherthangreens,suchasfairways
orverticutting),installaHydraulicOilCoolerKit,PartNo.
119-1691.
14

6
InstallingtheGrass-Basket
Hooks
Partsneededforthisprocedure:
6Grass-baskethook
12Flangebolts
Procedure
Installthe6grass-baskethooksontotheendsofthe
suspension-armbarsusingthe12angebolts(Figure9).
Figure9
1.Flangebolt3.Suspension-armbar
2.Grass-baskethook
7
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Gaugebar
3Cuttingunit(obtainfromyourT oroDistributor)
3Grassbasket
3Electric-reel-motorcounterweight
6Capscrew
Procedure
1.Setupthecuttingunitsasdescribedinthecuttingunit
Operator’sManual.
2.Applygreasetotheinsidediameterofthedrivecoupler.
3.Installtheelectric-reel-motorcounterweightas
describedinInstallingtheElectricalCounterweights
(page29).
4.InstallthecuttingunitsasdescribedinInstallingthe
CuttingUnits(page29).
8
SettingtheClip-Control
Feature
NoPartsRequired
Procedure
Toachieveaconsistent,highquality-of-cutandauniform
aftercutappearance,themachinehasaclip-controlfeature
thatvariesthespeedofthereelswiththespeedofthe
machine,tomaintainaconstantclip.ThisfeatureisOFFby
default;tocongureitandturnitON,refertoSettingthe
Clip-ControlFeature(page20)
9
AddingRearWeight
Partsneededforthisprocedure:
1Weightkit,119-7129(purchaseseparately)
Procedure
ThisunitcomplieswiththeANSIB71.4-2012andENISO
5395:2013StandardswhenequippedwiththeWeightKit,
PartNo.119-7129.
10
InstallingEUDecals
Partsneededforthisprocedure:
1Warningdecal,133-2339
Procedure
IfthismachinewillbeusedintheEU,afxthewarning-decal
133-2339overEnglishwarning-decal133-2338.
15

11
ReducingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedatthefactoryforshipping
purposes.Reducethepressuretotheproperlevelsbefore
startingthemachine.RefertoCheckingtheTirePressure
(page25).
12
BurnishingtheBrakes
NoPartsRequired
Procedure
Firmlyapplythebrakesanddrivethemachineatmowing
speeduntilthebrakesarehot,asindicatedbytheirsmell.You
mayneedtoadjustthebrakesafterthebreak-inperiod;refer
toAdjustingtheBrakes(page41).
ProductOverview
g014674
1
2
3
45
67
8
Figure10
1.Engine5.Steeringwheel
2.Rollbar6.Tractionpedal
3.Controlpanel7.Footrest
4.Seat8.Cuttingunits
Controls
TractionPedal
Thetractionpedal(Figure11)has3functions:tomakethe
machinemoveforward,tomoveitbackward,andtostopthe
machine.Pressthetopofthepedaltomoveforwardandthe
bottomofthepedaltomovebackwardortoassistinstopping
whenmovingforward.Also,allowthepedaltomovetothe
neutralpositiontostopthemachine.Foroperatorcomfort,
donotresttheheelofyourfootonreversewhenoperating
forward(Figure12).
16

g014603
1
2
3
Figure11
1.Tractionpedal—forward3.Steeringarmlockingpedal
2.Tractionpedal—reverse
Figure12
Groundspeedsareasfollows:
•3.2to8km/h(2to5mph)forwardmowingspeed
•16km/h(10mph)maximumtransportspeed
•4.0km/h(2.5mph)reversespeed
Steering-Arm-LockingPedal
Pressthepedal(Figure11)andraiseorlowerthesteering
armforoperatorcomfort,then,releasethepedaltolockthe
arminplace.
ThrottleLever
Thethrottlelever(Figure13)allowsyoutocontrolthespeed
oftheengine.MovethethrottlelevertowardtheFAST
positiontoincreasestheenginespeed;moveittowardthe
SLOWpositiontodecreasetheenginespeed.
Note:Youcannotstoptheenginecannotusingthethrottle
lever.
Figure13
1.Ignitionswitch4.Raise/Lowermowcontrol
2.Chokelever5.Throttlelever
3.Functional-controllever6.InfoCentercontrol
ChokeLever
Tostartacoldengine,closethecarburetorchokebypushing
thechokeleverforward(Figure13)totheCLOSEDposition.
Aftertheenginestarts,regulatethechokelevertokeepthe
enginerunningsmoothly.Assoonaspossible,openthe
chokebypullingtheleverrearwardtotheOPENposition.A
warmenginerequireslittleornochoking.
Raise/LowerMowControl
Movingthecontrol(Figure13)forwardduringoperation
lowersthecuttingunitsandstartsthereels.Pullbackonthe
controltostopthereelsandraisethecuttingunits.During
operationthereelscanbestoppedbypullingbackonthe
controlmomentarilyandreleasingit.Startthereelsby
movingthecontrolforward.
FunctionalControlLever
Thefunctionalcontrollever(Figure13)provides2traction
selectionsplusaNEUTRALposition.Itispermissibletoshift
frommowtotransportortransporttomow(nottoneutral)
whilethemachineisinmotion.Nodamagewillresult.
•REARPosition—neutralandbacklapping
•MIDDLEPosition—usedformowingoperation
•FRONTPosition—usedfortransportoperation
17

IgnitionSwitch
Insertthekeyintotheswitch(Figure13)andturnitclockwise
asfaraspossibletotheSTARTpositiontostarttheengine.
Releasethekeyassoonastheenginestarts;thekeywillmove
totheONposition.Turnthekeycounterclockwisetothe
OFFpositiontostoptheengine.
Parking-BrakeLever
Pulluponthebrakelever(Figure14)tosettheparkingbrake.
Disengageitbysqueezingthereleaseleverontheundersideof
thebrakeleverandloweringitdowntoit'sreleasedposition.
Locktheparkingbrakeanytimeyouleavethemachine.
Figure14
1.Parking-brakelever2.Releaselever
InfoCenterControl
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchasthegeneratorstatus,thespeed,andvarious
diagnosticsandotherinformationaboutthemachineandthe
batterypack.Figure15andFigure16illustratethesplash
screenandmaininformationscreenoftheInfoCenter.You
canswitchbetweenthesplashscreenandmaininformation
screenatanytimebypressinganyoftheInfoCenterbuttons
andthenselectingtheappropriatedirectionalarrow.
1
G017946
2
34
5
6
7
8
9
10
TORO
13.2
10,000.0
STOP
n/min
52.2V
Figure15
1.Batteryvoltage6.Hourmeter
2.Powerlight/faultindicator7.Rightbutton
3.Enginerpm/status8.Downbutton
4.Faultlog9.Menuaccess/backbutton
5.Generatorvoltage/status
10,000.0
n/min
52.2V
1200
100
170
240
1600
n/min
G017947
23
1
Figure16
1.Coolanttemperature3.PTOspeed
2.Functionalcontrolstatus
•ENGINERPM/STATUS—indicatestheenginerpm.
•FAULTLOG—indicatesthatthereisacurrentfaultlog
toreview.
•GENERATORVOLTAGE/STATUS—indicatesthe
generatorvoltage.
•HOURMETER—indicatesthetotalhoursthemachinehas
operated.Itstartstofunctionwheneverthekeyswitch
isrotatedtoOn.
•PTOSPEED—indicatesthePTOspeed.
•BATTERYVOLTAGE—indicatesthebatterypotentialin
Volts.
•COOLANTTEMPERATURE—indicatestheenginecoolant
temperatureineither°Cor°F .
18

•FUNCTIONALCONTROLSTATUS—transportmodeis
indicatedbyarabbitandmowmodeisindicatedbya
turtle.
•ENGINEOILPRESSURElight—thisiconappearsifthe
engineoilpressuredropsbelowasafelevel.
•MENUACCESS/BACKbutton—pressthisbuttonto
accesstheInfoCentermenus.Youcanuseittobackout
ofanymenuyouarecurrentlyusing.
•DOWNbutton—usethisbuttontoscrolldownmenus.
•RIGHTbutton—usethisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychangedepending
onwhatisrequiredatthetime.Eachbuttonwillbelabeled
withanicondisplayingitscurrentfunction.
UsingtheMenus
ToaccesstheInfoCenter-menusystem,presstheMENU
ACCESSbuttonwhileatthemainscreen.Thiswillbring
youtotheMAINMENU.Refertothefollowingtablesfora
synopsisoftheoptionsavailablefromthemenus:
MAINMENU
MenuItemDescription
FAULTSTheFAULTSmenucontains
alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFAULTS
menuandtheinformation
containedthere.
SERVICETheSERVICEmenucontains
informationonthemachine
suchashoursofuseandother
similarnumbers.
DIAGNOSTICSTheDIAGNOSTICSmenu
listsvariousstatesthatthe
machinecurrentlyhas.You
canusethistotroubleshoot
certainissuesasitwillquickly
tellyouwhichmachine
controlsareonandwhichare
off.
SETTINGSTheSETTINGSmenuallows
youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.
ABOUTTheABOUTmenuliststhe
modelnumber,serialnumber,
andsoftwareversionofyour
machine.
SERVICE
MenuItemDescription
HOURSListsthetotalnumberofhours
thatthemachine,engine,
reels,backlap,andfanhave
beenon,aswellasthe
numberofhoursthemachine
hasbeentransportedand
overheated.
COUNTSListsthenumberofpreheats
andstartsthemachinehas
experienced.
BACKLAPTurnsbacklappingON/OFF
(onceONyoucanturn
backlappingOffwiththis
settingorbyturningoffthe
ignitionkey).
DIAGNOSTICS
MenuItemDescription
ENGINERUNIndicatesifthefollowingitems
areactive:Keystart,keyrun,
joysticklower,joystickraise,
neutral,seatorparkingbrake,
OKrun,andRTRorETR.
S1–S4Controlstheraisingand
loweringofthesolenoids.
REELSENABLEIndicatesiftheeReelis
enabled.
SETTINGS
MenuItemDescription
UNITSControlstheunitsusedonthe
InfoCenter.Themenuchoices
areEnglishorMetric.
LANGUAGEControlsthelanguageused
ontheInfoCenter.
LCDBACKLIGHTControlsthebrightnessofthe
LCDdisplay.
LCDCONTRASTControlsthecontrastofthe
LCDdisplay.
PROTECTEDMENUSAllowsthedistributor/engineer
toaccessprotectedmenusby
inputtingapasscode.
PROTECTIONSETTINGSControlstheprotectedmenus.
RESETDEFAULTSResetstheInfoCenterto
defaultsettings.
RAISEDELAYControlstheraisedelaytime
forthecentercuttingunit.
LOWERDELAYControlsthelowerdelayfor
thecentercuttingunit.
TAPOFFDELAYControlsthetap-offdelay.
REELSPEEDControlsthereelspeed.
BACKLAPRPMControlsthebacklaprpm
speed.
19

CLIPCONTROLTurnstheautomatic
clip-controlfeatureON/OFF.
BLADECOUNTSetthenumberofbladesin
eachreel.Thissettingisonly
necessaryifCLIPCONTROLis
settoON.
CLIP(FOC)Setsthedesiredclip.This
settingisonlynecessaryif
CLIPCONTROLissettoON.
ABOUT
MenuItemDescription
MODELListsthemodelnumberofthe
machine.
SNListstheserialnumberofthe
machine.
TEC5001Liststhesoftwarerevisionof
themastercontroller.
INFOCENTERListsthesoftwarerevisionof
theInfoCenter.
CU1Liststhesoftwarerevisionof
therstcuttingunit.
CU2Liststhesoftwarerevisionof
thesecondcuttingunit.
CU3Listthesoftwarerevisionof
thethirdcuttingunit.
GENERATORListstheserialnumberofthe
generator.
CANBUSListsthemachine
communicationbusstatus.
AdjustingtheCenterCuttingUnitRaise/LowerDelay
Adjusttheraiseandlowerdelaytimeforthecentercutting
withtheInfoCenter,asdesiredfrom1to10accordingtothe
tablebelow .Thefactorydefaultsettingis6(375ms)andis
optimizedfora3.8mphmowspeed.
IncrementNumberDelayTime(Seconds)
10.100
20.150
30.200
40.250
50.300
60.375
70.475
80.600
90.750
100.925
AdjustingtheTap-offDelay
Thetap-offdelayfeatureallowsthecuttingunitstoturnoff
withoutraising,andyoumayadjustitwiththeInfoCenter.
Thedelaysettingrepresentsthemaximumtimeforthe
raise/lowerjoysticktoremainintheraisepositiontoactivate
thisfeature.Thefactorydefaultsettingis1whichdisables
thisfeature.
IncrementNumberDelayTime(Seconds)
1Off
20.050
30.100
40.150
50.200
60.250
70.300
80.350
90.400
100.450
SettingtheClip-ControlFeature
Toachieveaconsistent,highquality-of-cutandauniform
aftercutappearance,themachinehasaclip-controlfeature
thatvariesthespeedofthereelswiththespeedofthe
machine,tomaintainaconstantclip.ThisfeatureisOFFby
default;congureitandturnitONasfollows:
1.FromtheSETTINGSmenu,selectCLIPCONTROL.
2.SetCLIPCONTROLtoON.
3.FromtheSETTINGSmenu,selectBLADECOUNT.
4.SettheBLADECOUNTtomatchthenumberofblades
ineachofyourreels.
5.FromtheSETTINGSmenu,selectCLIP(FOC)
6.SetCLIP(FOC)tothedesiredclipsetting.
SettingtheReelSpeed
Theclip-controlfeatureautomaticallysetsthereelspeed
tomatchthemachinespeed.Ifyouchoosenottousethe
clip-controlfeature,setthereelspeedmanuallyasfollows:
1.Selecttheheight-of-cutatwhichthecuttingunitsare
set.
2.Choosethedesiredgroundspeedbestsuitedfor
conditions.
3.Usingtheappropriategraph(Figure16)for5,8,11,or
14bladecuttingunits,determinetheproperreelspeed
setting.
20