Toro Reelmaster 5100-D User manual

Using the Diagnostic ACETM
Reelmaster® 5100-D/5300-D
Part No. 92800SL, Rev. B
Commercial Products

Controller Diagnostic Lamp
NOTE: Part number under CONTROLLER DIAGNOSTIC LAMP is the decal part
number; not the lamp. The lamp part number is 85-4491
If the machine malfunctions, check the green Controller Diagnostic
Lamp. If the lamp is
ON , with ignition key switch in ON position, the
electronic control unit (ECU) is functioning normally. If the lamp is
blinking,thecontrollerhasdetectedaproblemintheelectricalcircuit.
The lamp will stop blinking and automatically reset when the key
switch is turned OFF.
If Controller Diagnostic Lamp is
BLINKING ON and OFF :
1. ECU has detected an output with a short circuit.
2. ECU has detected an output with an open circuit.
Use Diagnostic ACETM to find which output is malfunctioning.
NOTE: If the green Controller Diagnostic Lamp is blinking on and
off, connect the Diagnostic ACE, without turning the key switch off,
then toggle to “OUTPUTS DISPLAYED”. The blinking LED on the
DiagnosticACEwillindicatewhichoutputisfaulty.Tostoptheengine
without turning off the key switch, use the manual fuel stop lever on
the injection pump or grasp the steering wheel, raise yourself up off
the seat and lightly push the traction pedal so the interlock circuit
stops the engine.
If the controller diagnostic lamp is
OFF :
1. ECU is not powered on.
2. Loop-back connector is not attached.
3. Diagnostic lamp is burned out.
4. ECU is not functioning correctly.
Checkelectricalconnections,inputfusesand diagnosticlamptofind
malfunction. Make sure loop-back connector is secured to wire
harness connector.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 1

Installing Diagnostic ACETM
1. Park machine on a level surface, engage parking brake, lower
cutting units and turn ignition key switch OFF.
2. Carefully disconnect loop-back connector from wire harness.
3. Connect Diagnostic ACE to connector on wiring harness (where
loop-back connector was removed).
Disconnect loop-back connector
and connect Diagnostic ACE Display
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 2

1.AfterconnectingDiagnosticACEandturningkeyswitchON,move
any input switch, such as the Enable/Disable switch, to get the
Diagnostic ACE display to function. DO NOT start the engine.
CAUTION: To prevent possible personal injury, lower
cutting units before working on machine. If ignition key
switch is on, cutting units will lower when joystick is moved to
lower/mow position.
NOTE: After doing step 1, the “INPUTS DISPLAYED” LED will be on.
This indicates that the ECU and Diagnostic ACE are operating
properly. If the green Controller Diagnostic Lamp on the machine
comeson,butthe“INPUTSDISPLAYED”LEDdoesnotcomeon,there
is a problem with the Diagnostic ACE.
2. If necessary, push input-output toggle button so “INPUTS
DISPLAYED” LED is on. Do not hold the button down.
NOTE: Red text on overlay decal refers to input switches and green
text to outputs.
3. The Diagnostic ACE will illuminate the LED associated with each
input when that input switch is closed. Check each switch (input) by
openingandclosingtheswitch,thenverifyingthatthecorresponding
LED goes onand offas the switch positionis changed. Forexample,
with traction pedal in neutral, “TR.NEUTRAL” LED should be on, then
go off, when traction pedal is moved out of neutral. Check function
for each switch that can be changed manually.
4.Ifa switchis closedand correspondingLED does notgoon,check
all wiring and connections to switch and/or test switch with a
continuity tester or ohm-meter. Replace any faulty switches and
repair or replace any faulty wiring or connectors.
Checking INPUTS
Push INPUT-OUTPUT TOGGLE
so INPUTS DISPLAYED light is ON.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 3

INPUT – KEY RUN
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 4

INPUT – TR. NEUTRAL
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 5

INPUT – SEAT SWITCH
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 6

INPUT – ENGINE HOT
To test, disconnect
and ground terminal
to engine block.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 7

INPUT – RAISE
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 8

INPUT – ENABLE
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 9

INPUT – FR. UNIT DN.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 10

INPUT – BACKLAP FR.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 11

INPUT – BACKLAP RR.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 12

INPUT – LOWER/MOW
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 13

INPUT – 5/8 (ON = 5)
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 14

INPUT – F. REEL SPD.
Use a piece of wood to manually turn the reel.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 15

INPUT – R. REEL SPD.
Use a piece of wood to manually turn the reel.
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 16

INPUT – TRAC. SPD
Release parking brake and move machine a small
distance (1 to 2 inches).
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 17

1. Remove overlay decal from front of Diagnostic ACE so numbers “0” to “17”
next to LED’s are visible.
2. Set ECU to special diagnostic mode:
A. Turn ignition key switch OFF.
B. Raise seat and set Backlap switch to FRONT backlap position.
C. Set Enable/Disable switch to DISABLE position.
D. Hold Lower/Mow-Raise lever in RAISE position and turn ignition key switch
to
ON position. Release Lower/Mow-Raise lever.
3. Slowly turn HOC Selector. LED’s on Diagnostic ACE will show how ECU is
enterpreting HOC Selector. LED labeled “0“ should be illuminated when knob is
pointed to “A”, and LED labeled “15” should be illuminated when knob is pointed
to “P”. Table below shows when machine is set for correct clip. It is not necessary
for knob to line up with letters on decal for machine to function normally.
Diagnostic
ACE Display
LED
HOC
Selector
Position
8 Blade Height-of-cut 5 Blade Height-of-cut
Inches mm Inches mm
0 A Full Speed Full Speed
1 B 0.25 6.4 0.50 12.7
2 C 0.30 7.6 0.55 14.0
3 D 0.35 8.9 0.60 15.2
4 E 0.40 10.2 0.65 16.5
5 F 0.45 11.4 0.70 17.8
6 G 0.50 12.7 0.75 19.1
7 H 0.55 14.0 0.80 20.3
8 I 0.60 15.2 0.85 21.6
9 J 0.65 16.5 0.90 22.8
10 K 0.70 17.8 0.95 24.0
11 L 0.75 19.0 1.00 25.4
12 M 0.80 20.3 1.10 27.0
13 N 0.85 21.6 1.20 30.0
14 O 0.90 22.9 1.30 33.0
15 P 0.95 24.1 1.40 36.0
4. Turn Ignition key switch OFF and install overlay decal on Diagnostic ACE.
INPUT – HOC Selector
Using the Diagnostic ACE (RM 5100-D/5300-D) Page 18