Toro 20380 User manual

FormNo.3376-784RevA
SuperRecycler®LawnMower
ModelNo.20380—SerialNo.313000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
G017493
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbytheengine
manufacturerinaccordancewithSAEJ1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,the
actualenginehorsepoweronthisclassoflawnmowerwill
besignicantlylower.
Contents
Introduction..................................................................1
GeneralOperation..................................................2
SlopeOperation......................................................2
Children.................................................................3
Service...................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1AssemblingandUnfoldingtheHandle.....................5
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................6
3FillingtheEnginewithOil......................................6
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3376-784*A

ProductOverview..........................................................7
Operation.....................................................................8
FillingtheFuelTank................................................8
CheckingtheEngineOilLevel..................................8
AdjustingtheCuttingHeight....................................9
AdjustingtheHandleHeight.....................................9
StartingtheEngine..................................................9
UsingtheSelf-propelDrive......................................10
StoppingtheEngine...............................................10
RecyclingtheClippings...........................................10
Side-dischargingtheClippings..................................11
OperatingTips......................................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
PreparingforMaintenance.......................................13
ReplacingtheAirCleaner........................................14
ChangingtheEngineOil.........................................14
LubricatingtheWheelGears....................................15
ReplacingtheBlade................................................15
CleaningtheMachine..............................................16
Storage........................................................................17
PreparingtheMachineforStorage............................17
FoldingtheHandle.................................................17
RemovingtheMachinefromStorage.........................17
Safety
ThislawnmowermeetsorexceedstheCPSCbladesafety
requirementsforwalk-behindrotarylawnmowersandthe
B71.1specicationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore
youstarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyouto
potentialpersonalinjuryhazards.Obeyallsafetymessages
thatfollowthissymboltoavoidpossibleinjuryordeath.
Improperlyusingormaintainingthismowercouldresultin
injuryordeath.Toreducethispotential,complywiththe
followingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeetand
throwobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadults,whoarefamiliarwiththe
instructions,tooperatethismachine.
•Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbytheblade.Staybehindthe
handlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbeforeoperating.
Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
•Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction.
Materialmayricochetbacktowardtheoperator.Stopthe
bladewhencrossinggravelsurfaces.
•Donotoperatemachinewithouttheentiregrasscatcher,
dischargeguard,rearguard,orothersafetyprotective
devicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladecomestoa
completestopbeforecleaningthemachine,removing
grasscatcher,oruncloggingthedischargeguard.
•Operatemachineonlyindaylightorgoodarticiallight.
•Donotoperatemachinewhileundertheinuenceof
alcoholordrugs.
•Neveroperatemowerinwetgrass.Alwaysbesureof
yourfooting;walk;neverrun.
•Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration
isgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingmachine.
•Seemanufacturer'sinstructionsforproperoperationand
installationofaccessories.Onlyuseaccessoriesapproved
bythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,donot
mowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
2

Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
•Bealertandturnmoweroffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacegascapandtighten
securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipmentis
insafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveany
fuel-soakeddebris.Allowmachinetocoolbeforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthesparkplugwireandground
againstenginetopreventunintendedstarting.
•Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
•Mowerbladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
3

SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthesparkplugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
115-8411
1.Unlocked2.Locked
117–2718
4

Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
AssemblingandUnfoldingthe
Handle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenassemblingand
unfoldingthehandle.
•Ensurethatthecablesareroutedtotheoutside
ofthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Raisetherearofthemachinehousingtoits
highestcuttingheightsettingbymovingthe2rear
cuttingheightleversallthewayforward.Referto
AdjustingtheCuttingHeight(page9).
2.Attachthehandleendstothemachinehousingwith
2washersand2handlebolts(Figure3),butdonot
tightenthehandlebolts.
G017457
Figure3
1.Washer3.Handleend
2.Handlebolt
Important:Routethecablestothe outside ofthe
handle(Figure3).
3.Rotatethehandlerearward(Figure4).
G017458
Figure4
4.Lockthehandleatyourdesiredheight.Referto
AdjustingtheHandleHeight(page9).
5.Torquethehandleboltsto120to160in-lb(14to17
N-m).
6.Adjustthecuttingheight.Referto
AdjustingtheCuttingHeight(page9).
5

2
InstallingtheRecoil-starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Youmustinstalltherecoil-starterropein
theropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
withoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:20oz.(0.59l),type:SAE30orSAE
10W-30detergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.
G017459
Figure6
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick(Figure6).
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcess
oiluntiltheoillevelonthedipstickis
6

correct.Todraintheexcessoil,referto
ChangingtheEngineOil(page14).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
Important: Change the engine oil after the r st 5
operating hour s ;changeityearlythereafter.Refer
toChangingtheEngineOil(page14).
ProductOverview
G017545
1
2
3
4
5
6
7
8
9
10
Figure7
1.Cutting-heightlever(4)6.Blade-controlbar
2.Sparkplug7.Self-propelbar
3.Oilll/Dipstick(notshown)8.Dischargedeector
4.Fuel-tankcap9.Washoutport
5.Recoil-starthandle10.Airlter
Figure8
1.Side-dischargechute2.Rear-dischargeplug
(installed)
7

Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure9).
Useunleadedregulargasolinesuitableforautomotiveuse
(87pumpoctaneminimum).Leadedregulargasolinemaybe
usedifunleadedregularisnotavailable.
Note:Neverusemethanol,gasolinecontainingmethanol,or
gasolinecontainingmorethan10%ethanolbecausethefuel
systemcouldbedamaged.Donotmixoilwithgasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
½ inch (1 cm)
G017461
Figure9
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Max.ll:20oz.(0.59l),type:SAE30orSAE10W-30
detergentoilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure10).
G017459
Figure10
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevel;referto
Figure10.
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcess
oiluntiltheoillevelonthedipstickis
correct.Todraintheexcessoil,referto
ChangingtheEngineOil(page14).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
8

AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheelsto
thesameheight.
Note:Toraisethemachine,moveall4cuttingheightlevers
forward;tolowerthemachine,movethemallrearward
(Figure11).
G017462
Figure11
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoapositioncomfortable
foryou.
Rotatethehandlelock,movethehandleto1of3positions,
andlockthehandleintoposition(Figure12).
Figure12
1.Handlelock2.Handlepositions
StartingtheEngine
1.Pulltheblade-controlbartothehandle(Figure13).
Figure13
1.Blade-controlbar
2.Pulltherecoil-starthandle(Figure14).
Note:Whenyoupulltherecoilstarthandle,pullit
lightlyuntilyoufeelresistance,thenpullitsharply
(Figure14).Allowtheropetoreturntothehandle
slowly.
9

Figure14
Note:Ifthemachinedoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,squeezetheself-propel-drive
bar(Figure15)towardthehandleandholdit.
Figure15
1.Self-propel-drivebar
Todisengagetheself-propeldrive,releasetheself-propel-drive
bar.
Note:Themaximumself-propelgroundspeedisxed.To
reducethegroundspeed,increasethespacebetweenthe
self-propel-drivebarandthehandle.
StoppingtheEngine
Tostoptheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandthebladeshouldstopwithin3
seconds.Iftheydonotstopproperly,stopusingyour
machineimmediatelyandcontactanAuthorizedService
Dealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Iftheside-dischargechuteisonthemachine,
removeitandlocktheside-dischargedoor;referto
RemovingtheSide-dischargeChute(page12)beforerecycling
theclippings.
Important:Ensurethattherear-dischargeplugis
lockedinplace.Tolocktheplug:Raisethedischarge
deector(Figure16),rmlypushthepluginuntilit
snapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(Figure17).
G017463
Figure16
1.Dischargedeector2.Rear-dischargeplug
10

Figure17
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplugtothe
right(Figure17).
Side-dischargingtheClippings
Usetheside-dischargeforcuttingverytallgrass.
Important:Ensurethattherear-dischargeplugis
lockedinplace.Tolocktheplug:Raisethedischarge
deector(Figure18),rmlypushthepluginuntilit
snapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(Figure17).
G017463
Figure18
1.Dischargedeector2.Rear-dischargeplug
Note:Tounlocktheplug,rotatetheleverontheplugtothe
right(Figure17).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheSide-dischargeChute
1.Unlocktheside-dischargedoor(Figure19).
Figure19
2.Liftopentheside-dischargedoor(Figure20).
Figure20
3.Installtheside-dischargechuteandclosethedooronto
thechute(Figure21).
11

Figure21
RemovingtheSide-dischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure22).
Figure22
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe2-inch(51mm)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page9).
•Whencuttinggrassover6inches(15cm)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
–Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.Forexample,setthefront
wheelsat2-1/4inches(60mm)andtherearwheels
at2-3/4inches(70mm).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanonepassovertheleaves.
•Iftherearemorethan5inches(13cm)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
12

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst5hours•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
•Cleangrassclippingsanddirtfromunderthemachine.
Every25hours•Lubricatetherearwheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Beforestorage•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure23)beforeperforminganymaintenance
procedure.
G017466
1
Figure23
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammable,explosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
13

ReplacingtheAirCleaner
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner
cover(Figure24).
Figure24
1.Latchtabs3.Foampre-lter
2.Paperairlter
2.Openthecover.
3.Removethepaperairlterandthefoampre-lter
(Figure24).
4.Inspectthefoampre-lter,andreplaceitifitis
damagedorexcessivelydirty.
5.Inspectthepaperairlter.
A.Ifthepaperairlterisdamagedoriswetwithoil
orfuel,replaceit.
B.Ifthepaperairlterisdirty,tapitonahard
surfaceseveraltimesorblowcompressedairless
than30psi(207kPa)throughthesideofthelter
thatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag(totrapthedirtandkeepitfromfallinginto
theengine).Donotwipedirtintotheairduct.
7.Insertthefoampre-lterandthepaperairlterinto
theaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance(page13).
2.Removethedipstick.
3.Tipthemachineontoitsside,withthedipstickdown,
todraintheusedoiloutthroughtheoil-lltube
(Figure25).
G017475
Figure25
4.Afterdrainingtheusedoil,returnthemachinetothe
normaloperatingposition.
5.Removethedipstickandpourabout3/4ofthe
crankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:20oz.(0.59l),type:SAE30orSAE
10W-30detergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.
6.Wipeoffthedipstickendwithacleancloth.
7.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
8.Removethedipstickandreadtheoillevelonthe
dipstick(Figure26).
14

G017459
Figure26
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
6through8untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcessoiluntil
theoillevelonthedipstickiscorrect.
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
9.Installthedipsticksecurely.
10.Recycletheusedoilproperly.
LubricatingtheWheelGears
ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherearwheelswith
acleanrag(Figure27).
Figure27
1.Greasetting
2.Installagreasegunontoeachttingandgentlyapply2
or3pumpsof#2multi-purposelithium-basegrease.
ReplacingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacethebladeorhaveit
sharpened(morefrequentlyiftheedgedullsquickly).
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y .Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthespark-plugwirefromthesparkplug.
RefertoPreparingforMaintenance(page13).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Useablockawoodtoholdthebladesteady(Figure28).
Figure28
4.Removetheblade,savingallmountinghardware.
5.Installthenewbladeandallmountinghardware.
15

Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanthemachinesoonafteryouhave
completedmowing.
1.Lowerthemachinetoitslowestcuttingheightsetting.
RefertoAdjustingtheCuttingHeight(page9).
2.Movethemachineontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemachinehousing
(Figure29).
G017477
1
Figure29
1.Washoutport
4.Turnthewateron.
5.Starttheengineandrunituntilnomoreclippings
comeoutfromunderthemachinehousing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
8.Starttheengineandrunitforafewminutestodry
thehousing.
16

Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedonthelabel.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
4.Removethewirefromthesparkplugandconnectthe
wireontotheretainingpost.
5.Removethesparkplug,add1oz.(30ml)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
6.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20N-m).
7.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
1.Rotatethehandleforward(Figure30).
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldtheupperhandle.
G017467
Figure30
2.Tounfoldthehandle,referto
1AssemblingandUnfoldingtheHandle(page5).
RemovingtheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidly
usingthestartertoblowexcessoilfromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20N-m).
4.Performanyneededmaintenanceprocedures;referto
Maintenance(page13).
5.Checktheengineoillevel;referto
CheckingtheEngineOilLevel(page8).
6.Fuelthefueltankwithfreshgasoline;referto
FillingtheFuelTank(page8).
7.Connectthewiretothesparkplug.
17

Notes:
18

Notes:
19

TheToroTotalCoverageGuarantee
A5-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroGTSStartingGuarantee
A5-YearFullWarranty(NotApplicableforCommercialUse)
SuperRecycler®
SuperBagger
WalkPowerMowers
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlypromisetorepairtheToroProducts
listedbelowifusedforresidentialpurposes*ifitisdefectiveinmaterialsor
workmanshiporifitstopsfunctioningduetothefailureofacomponent;or
iftheT oroGTS(GuaranteedtoStart)enginewillnotstartontherstor
secondpull,providedtheroutinemaintenancerequiredintheOperator's
Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
SuperRecycler®Mowers5yearfullwarranty
SuperBaggerMowers5yearfullwarranty
GTS(GuaranteedtoStart)5yearfullwarranty
Battery1yearfullwarranty
LimitedWarrantyforCommercialUse
Gas-poweredToroProductsusedforcommercial,institutional,or
rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor
workmanship.Componentsfailingduetonormalweararenotcovered
bythiswarranty.
TheT oroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply
whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeservice
attheirdealership.T olocateadealerconvenienttoyou,referto
theYellowPagesofyourtelephonedirectory(lookunder“Lawn
Mowers”)oraccessourwebsiteatwww.Toro.com.Youmayalso
callthenumberslistedinitem#3tousethe24-hourT oroDealer
locatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine
ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat888-865-5688(U.S.customers)
Tollfreeat888-865-5705(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
•Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening
orwornblades,cable/linkageadjustments,orbrakeandclutch
adjustments
•Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
•Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod
ofnon-useoveronemonth
•Pickupanddeliverycharges
•Operationalmisuse,neglect,oraccidents
•RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
•Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
–failuretofollowpropermaintenanceprocedures
–rotarymowerbladestrikinganobject
–contaminantsinthefuelsystem
–improperfuel(consultyourOperator'sManualifindoubt)
–failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
–rsttimestartsafterextendedperiodofnon-useoveronemonth
orseasonalstorage
–cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
–improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat
youareusingthecorrectstartingprocedures.Thiscansavean
unnecessaryvisittoanAuthorizedT oroServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan
AuthorizedT oroServiceDealerusingT oroapprovedreplacementparts.
RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder
thiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidental,orconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered
commercialuse,andthecommercialusewarrantywouldapply.
374-0259RevB