Toro T4240 User manual

FormNo.3412-336RevA
LightKitorLightFittingKit
T4240Mower
ModelNo.02844
ModelNo.02845
InstallationInstructions
PreparingtheMachine
1.Parkthemachineonalevelsurface.
g196985
Figure1
2.Engagetheparkingbrake.
3.Lowerthecuttingunits.
4.Shutofftheengineandremovethekey.
InstallingtheKit
InstallingtheRearLights
1.Raisetheoperatorplatformanddisconnectthebattery;
refertothetractionunitOperator’sManual.
2.Assembletheleftandrightrearlampassemblies
(Figure2).
3.Routethewiresthroughthesiderailsofthechassisand
connectthemtothe3-pinsocketsontheexistingwire
harness.Securetherightsidewithacabletie.
Note:Thereectormustbeatthetopofeach
assembly
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3412-336*A

g206686
Figure2
1.Rightrearbracket9.Screw(5x16mm)
2.Washer(5mm)10.Rearlight
3.Locknut(5mm)11.Reector
4.Washer(8mm)12.Numberplate
5.Springwasher(8mm)13.Number-platelamp
6.Screw(8mm)14.Self-tappingscrew(6x16mm)
7.Indicatorbulb15.Leftrearbracket
8.Sidebulb
InstallingtheNumber-Plate
Assembly
1.Drill4holes(5mmdiameter)intheframe;referto
Figure2andFigure3.Usethenumberplateasa
template.
2.Securethebracketusingtheself-tappingscrews(Figure
2).
3.Connectthewiretothelamp.
4.Securethewiretotheuprightsectionoftheframe
usingthe3cableties(1cabletietosecureatthetop
ofthewireassemblyfromthelamp,asecondcable
tietothecentersecuringwirebehindthebracketand
thethirdcabletietoretainthewireandsleeveatthe
bottomoftheupright).
5.Locatethe3-pinsocketthroughtheapertureinthe
rearchassisandconnectthenumberplatewire.
Note:Youcanremovetherearguardplateforaccess.
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Figure3
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InstallingtheWireHarness
1.Withtheoperatorplatformstillintheraisedposition,
routethewiringloombyfeedingthelongestsection
underneaththecontrolpanelbelowtheliftlevers,
followingtheexistingloom.
2.Connectthe4-pinplugtotheexistingloomsocket.
3.Routethelightingloomthroughthefrontseatsupport
bracketandtothefrontofthemachine,branchingleft
andrightbeforepassingthroughthefrontchassis.
4.Usingtheexistinghoseties,securetheloominto
position.
InstallingtheSwitches
1.Removetheblankingplugsfromtheinstrumentpanel
inordertolocatetheswitches(Figure5).
2.Feedtheplugandblackwirethroughthecutoutinthe
controlpanelbehindthehandbrakeandtthehazard
warningswitch.Pushtheswitchdowntolocate.
3.Connectthebrown/purplewiretothesecondfuse
holderfromtheoutside.Fitthe10Afuse(Figure6).
4.Connectthered/purplewiretothethirdfuseholder
fromtheoutside.Fitthe15Afuse(Figure6).
5.Feedtheplugsandwiresthroughthecut-outsinthe
topofthecontrolpanelandttheindicator,dip/main
andlightswitches.
6.Fitthelensestotheswitchessuppliedwiththekit.
7.Feedtheasherrelaybaseundertheexistingrelays.
Slotintoplacebesidetheexistingrelaysandretainwith
abolt,washers,andnut.Fittheasherrelay.
8.Retainlightingloomtotheexistingloomunderthe
controlpanelusing2smallcableties.
9.Ensurethatthefrontlightwiresarecorrectlyrouted
asfollows:
•Green/red:rightindicator
•Green/white:leftindicator
10.Securetheloomtotherollerplatebraceusingthelarge
cableties(Figure4).
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Figure4
1.Wireharness
11.Feedtheplugsfromthefrontlightsthroughtothe
rollerplateandconnecttotheloom.
12.Securetogetherusingthesmallcabletiestoensure
thatthewiresandplugsremaininplace,anddonot
interferewiththemovementofthefrontarms.
13.Ensurethatallwiringisroutedcarefullyawayfrom
sharpedgestopreventdamage.
14.Proceedtothettinginstructionsforthefrontlights.
3

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Figure5
1.Indicatorswitch6.Locknut(5mm)
2.Headlightswitch7.Washer(5mm)
3.Hazard-lightswitch8.Setscrew(5x12mm)
4.Marker-lightswitch9.Flasher
5.Wireharness
4

g206692
Figure6
FuseBox(frontview)
1.10A2.15A
InstallingtheFrontLights
Kit02845isrequiredfortheT4240sothatthefrontlights
canbeclearlyseenwiththecuttingunitsraised.
Toinstallthettingkit02845withthelightingkit02844toa
T4240tractionunit,followtheseinstructions.
1.Assemblethefrontlightarmassembliesasshownin
Figure7.
2.Fitthefrontlightarmassembliestothemachineand
checkthattheyspringforwardfreelywhenpushed
backandreleased.
3.Usethecabletiestosecurethesidelightcablestothe
braceandthefrontarm.Takecaretoensurethat
thewireisnotstrainedwhenthefrontlightarmis
articulatedthroughitsfullrangeoftravel.
4.Connectthepositive(+)batteryleadrstandthen
connectthenegative(-)batterylead.
5.Closetheoperatorplatformandsecureinplacewith
theplatformlatchingmechanism.Refertothetraction
unitOperator’sManual.
5

g206691
Figure7
1.Screw(10x35mm)9.Brace
2.Washer(10mm)10.Locknut(10mm)
3.Bolt(12x100mm)11.Heavywasher(10mm)
4.Bracket12.Spring
5.Flangebushing13.Nut(10mm)
6.Lightarm14.Locknut(6mm)
7.Washer(12mm)15.Washer(6mm)
8.Locknut(12mm)16.Screw(6x25mm)
CheckingtheOperationof
theLights
1.Withtheignitionon,rocktheindicatorswitchleftto
operatethefrontandrearleftorangeindicatorlights.
Theindicatorwarninglightontheswitchwillalsoash
(Figure5andFigure6).
2.Withtheignitionon,rocktheindicatorswitchrightto
operatethefrontandrearrightorangeindicatorlights.
Theindicatorwarninglightontheswitchwillalsoash.
3.Withtheignitionofforon,rockthelightswitch
backwardtoswitchonthe2rearredpositionlights,
the2frontwhitepositionlightsandnumberplatelight.
Thewarninglightontheswitchwillalsolightup.
4.Withtheignitionandlightswitchon,rocktheheadlight
switchforwardtodippedheadlights.
5.Rocktheheadlightswitchbackwardformain-beam
headlights.Themain-beamwarninglightontheswitch
willalsolightup.
6.Withtheignitionofforon,rockthehazardswitch
backwardtooperateandashall4orangeindicator
lightssimultaneously.Thehazardwarninglightson
theswitchwillalsoash.
6

Ifthelightsoperateincorrectly,checkthewiringconnections
againstthediagram,reconnectthewiresasnecessary,and
checktheoperationofthelightsagain.
1.Inordertocomplywiththeroadvehiclelighting
regulationsadjustthefrontdippedbeamheadlightsso
thatthehorizontalpartofthecutoffofthebeamis
inclineddownward.
2.Tosetthefrontdipped-beamheadlights,slackenthe
nutlocatedundertheheadlight,adjustasrequired,and
tightenthenut.
Maintenance
ReplacingaBulb
ReplaceallwornordamagedpartswithgenuineToroparts.
Ensurethatalllightsareworkingonaregularbasis.
1.Removethelenscover;refertoFigure8.
2.Replacethebulb.
3.Installthelenscover.
4.Adjustthelightstoensurethattheycomplywithlocal
roadlegislation.
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Figure8
1.Headlight4.Frontindicatorlight
2.Rubberbushing5.Frontindicatorbulb
3.Headlightbulb6.Sideindicatorbulb
7

Schematics
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Electricalschematic(Rev.A)
8