Toro 30367 User manual

Operator’s Manual
English (EN, GB)
Form No. 3356–646 Rev A
72 in Guardian Recycler Mower
62 in Guardian Recycler Mower
72 in Rear Discharge Mower
62 in Rear Discharge Mower
Groundsmaster 3320 and 3280–D
Model No. 30379—Serial No. 270000001 and Up
Model No. 30376—Serial No. 270000001 and Up
Model No. 30369—Serial No. 270000001 and Up
Model No. 30367—Serial No. 270000001 and Up

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All Rights Reserved
Printed in the USA
W2006 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Warning
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Mower Safety 5. . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 6. . . . . . . . . . . . . . . . .
Specifications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Rear Shields 10. . . . . . . . . . . . . . . . . . .
Installing the Castor Wheel Assemblies 11. . . . . . . .
Installing the Lift Arms to the Traction Unit 11. . . . .
Connecting the Lift Arms to the Cutting Unit 12. . . .
Connecting PTO Shaft to Cutting Unit Gear Box 12.
Greasing the Machine 12. . . . . . . . . . . . . . . . . . . . . .
Before Operating 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Lubricant in the Gear Box 13. . . . . . . .
Adjusting the Height-of-Cut 13. . . . . . . . . . . . . . . . .
Adjusting the Cutting Unit Pitch 14. . . . . . . . . . . . . .
Adjusting the Skids 15. . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Rollers 15. . . . . . . . . . . . . . . . . . . . . . .
Correcting Cutting Unit Mismatch 15. . . . . . . . . . . .
Operation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 18. . . . . . . . .
Greasing the Bearings, Bushings and Gear Box 19. .
Separating Cutting Unit from Traction Unit 20. . . . .
Mounting the Cutting Unit to Traction Unit 21. . . . .
Servicing the Castor Arm Bushings 21. . . . . . . . . . . .
Servicing the Castor Wheels and Bearings 22. . . . . .
Checking for a Bent Blade 22. . . . . . . . . . . . . . . . . . .
Removing and Installing the Cutter Blade(s) 22. . . . .
Inspecting and Sharpening the Cutter Blade(s) 23. . .
Correcting Cutting Unit Mismatch 24. . . . . . . . . . . .
Replacing the Drive Belt 24. . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 28. . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The numbers can be
found on a plate that is mounted on the mower housing.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
This machine meets or exceeds CEN standard EN
836:1997 , ISO standard 5395:1990 (when appropriate
decals applied), and ANSI B71.4-2004 specifications in
effect at the time of production when equipped with
rear weight as listed in the traction unit operator’s
manual.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means

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CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
The following instructions are from the CEN standard EN
836:1997, ISO standard 5395:1990, and ANSI standard
B71.4-2004.
Training
•Read the Operator’s Manual and other training material
carefully. Be familiar with the controls, safety signs,
and the proper use of the equipment.
•Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations may
restrict the age of the operator.
•Never mow while people, especially children, or pets
are nearby.
•Keep in mind that the operator or user is responsible for
accidents or hazards occurring to himself or herself,
other people, or property.
•Do not carry passengers.
•All drivers and mechanics should seek and obtain
professional and practical instruction. The owner is
responsible for training the users. Such instruction
should emphasize:
– the need for care and concentration when working
with ride-on machines;
– control of a ride-on machine sliding on a slope will
not be regained by the application of the brake. The
main reasons for loss of control are:
•insufficient wheel grip;
•being driven too fast;
•inadequate braking;
•the type of machine is unsuitable for its task;
•lack of awareness of the effect of ground
conditions, especially slopes;
•incorrect hitching and load distribution.
Preparation
•While mowing, always wear substantial footwear, long
trousers, hard hat, safety glasses, and ear protection.
Long hair, loose clothing or jewelry may get tangled in
moving parts. Do not operate the equipment when
barefoot or wearing open sandals.
•Thoroughly inspect the area where the equipment is to
be used and remove all objects which may be thrown by
the machine.
•Warning—fuel is highly flammable. Take the
following precautions:
– Store fuel in containers specifically designed for this
purpose.
– Refuel outdoors only and do not smoke while
refuelling.
– Add fuel before starting the engine. Never remove
the cap of the fuel tank or add fuel while the engine
is running or when the engine is hot.
– If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
– Replace all fuel tank and container caps securely.
•Replace faulty silencers/mufflers.
•Before using, always visually inspect to see that the
blades, blade bolts, and cutting assembly are not worn
or damaged. Replace worn or damaged blades and bolts
in sets to preserve balance.
•On multi-bladed machines, take care as rotating one
blade can cause other blades to rotate.
•Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
•Check that operator’s presence controls, safety
switches, and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
Operation
•Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
•Mow only in daylight or in good artificial light.
•Before attempting to start the engine, disengage all
blade attachment clutches, shift into neutral, and engage
the parking brake. Only start the engine from the
operator’s position. Use seat belts, if provided.
•Remember there is no such thing as a safe slope. Travel
on grass slopes requires particular care. To guard
against overturning:
– Do not stop or start suddenly when going up or
downhill.
– Engage the clutch slowly, always keep the machine
in gear, especially when travelling downhill.

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– The machine speed should be kept low on slopes
and during tight turns.
– Stay alert for humps and hollows and other hidden
hazards.
– Never mow across the face of the slope, unless the
machine is designed for that purpose.
•Stay alert for holes in the terrain and other hidden
hazards.
•Use care when pulling loads or using heavy equipment.
– Use only approved drawbar hitch points.
– Limit loads to those you can safely control.
– Do not turn sharply. Use care when reversing.
– Use counterweight(s) or wheel weights when
suggested in the operator’s manual.
•Watch out for traffic when crossing or near roadways.
•Stop the blades from rotating before crossing surfaces
other than grass.
•When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the
machine while in operation.
•Never operate the machine with damaged guards,
shields, or without safety protective devices in place. Be
sure all interlocks are attached, adjusted properly, and
functioning properly.
•Do not change the engine governor settings or
overspeed the engine. Operating the engine at excessive
speed may increase the hazard of personal injury.
•Before leaving the operator’s position:
– Stop on level ground.
– Disengage the power take-off and lower the
attachments.
– Change into neutral and set the parking brake.
– Stop the engine and remove the key.
•Disengage drive to attachments, stop the engine, and
disconnect the spark plug wire(s) or remove the ignition
key:
– before clearing blockages;
– before checking, cleaning, or working on the
machine;
– after striking a foreign object. Inspect the machine
for damage and make repairs before restarting and
operating the equipment;
– if the machine starts to vibrate abnormally (check
immediately).
•Disengage drive to attachments when transporting or
not is use.
•Stop the engine and disengage drive to attachment:
– before refuelling;
– before making height adjustment unless adjustment
can be made from the operator’s position.
•Reduce the throttle setting before stopping engine and,
if the engine is provided with a fuel shut-off valve, turn
the fuel off at the conclusion of mowing.
•Never raise deck with the blades running.
•Keep hands and feet away from the cutting units.
•Look behind and down before backing up to be sure of
a clear path.
•Slow down and use caution when making turns and
crossing roads and sidewalks.
•Do not operate the mower under the influence of
alcohol or drugs.
•Use care when loading or unloading the machine into a
trailer or truck.
•The operator shall turn on flashing warning lights, if
provided, whenever traveling on a public road, except
where such use is prohibited by law.
Maintenance and Storage
•Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
•Never store the equipment with fuel in the tank inside a
building where fumes may reach an open flame or
spark.
•Allow the engine to cool before storing in any enclosure
and do not store near flame.
•To reduce the fire hazard, keep the engine,
silencer/muffler, battery compartment, cutting units,
drives, and fuel storage area free of grass, leaves, or
excessive grease. Clean up oil or fuel spillage.
•Replace worn or damaged parts for safety.
•If the fuel tank has to be drained, do this outdoors.
•On multi-bladed machines, take care as rotating one
blade can cause other blades to rotate.
•When machine is to be parked, stored, or left
unattended, lower the cutting units unless a positive
mechanical lock is provided.
•Disengage drives, lower the cutting units, move traction
pedal to Neutral, set parking brake, stop engine and
remove key and disconnect spark plug wire. Wait for all
movement to stop before adjusting, cleaning or
repairing.

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•Shut off fuel while storing or transporting. Do not store
fuel near flames.
•Park machine on level ground. Never allow untrained
personnel to service machine.
•Use jack stands to support components when required.
•Carefully release pressure from components with stored
energy.
•Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
•Use care when checking blades. Wrap the blades or
wear gloves, and use caution when servicing them.
Only replace blades. Never straighten or weld them.
•Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
•Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
Toro Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the CEN, ISO, or ANSI
standards.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Use of this product for purposes other than its intended use
could prove dangerous to user and bystanders.
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you.
Do not run engine indoors or in an enclosed area.
Warning
Operation
•Before operating a machine with ROPS (roll over
protection system), be certain that the seat belts are
attached and the seat is latched to prevent the seat from
pivoting forward.
•Know how to stop the machine and engine quickly.
•Do not operate the machine while wearing tennis shoes
or sneakers.
•Wearing safety shoes and long pants is advisable and
required by some local ordinances and insurance
regulations.
•Keep hands, feet, and clothing away from moving parts
and the mower discharge area and underside of the
mower while the engine is running.
•Fill fuel tank until level is 1 in. (25 mm) below the
bottom of the filler neck. Do not overfill.
•Check the safety interlock switches daily for proper
operation. If a switch should fail, replace the switch
before operating the machine. After every two years,
replace all interlock switches in the safety system,
regardless if they are working properly or not.
•Check carefully for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.
•Do not mow in reverse unless absolutely necessary.
•Reduce speed when making sharp turns.
•If a steep slope must be ascended, back up the hill and
drive forward down the hill, keeping the machine in
gear.
•If you cannot back up a slope or if you feel uneasy on it,
do not mow it.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope. Avoid raising the side cutting
units on a slope.
•Avoid turning on slopes. If you must turn, turn slowly
and gradually downhill, if possible.
•When operating the machine on slopes, banks, or near
drop offs, always have the ROPS installed.
•When operating a machine with a ROPS, always use a
seat belt.
•Be certain that the seat belt can be released quickly if
the machine is driven or rolls into a pond or water.
•Watch for traffic when near or crossing roads. Always
yield the right-of-way.
•Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly turn over if a wheel goes
over the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
•Do not try to stabilize the machine by putting your foot
on the ground.
•Use extra care with other attachments. These can
change the stability of the machine.
•Turn off the blades when not mowing.