Toro LT2240 User manual

FormNo.3440-878RevA
VinylorFabricAirRideSeatKit
LT2240CompactTriple4-WheelDriveTurfMower,LT3340Triple
ReelMower,orLT-F3000TripleFlailMower
ModelNo.02875—SerialNo.400000000andUp
ModelNo.02876—SerialNo.400000000andUp
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheexistingseat(model
31654).
3Nopartsrequired–Removetheexistingseat(models
31657and31659).
4Seatandsuspensionassembly1Preparethenewseat(model31654).
5Seatandsuspensionassembly1Preparethenewseat(models31657
and31659).
Locknut(8mm)4
6Hex-headbolt(8x25mm)4Installtheseat(model31654).
Hex-headbolt(8x25mm)4
7Locknut(8mm)4
Installtheseat(models31657and
31659).
Standardfuse(10A)—Model316541
8Minifuse(10A)—Models31657and
316591Connecttheelectricalcomponents.
9Nopartsrequired–Completetheseatkitinstallation.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3440-878*

1
PreparingtoInstalltheSeat
Kit
NoPartsRequired
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.Lowerthecuttingunits.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Waitforallmovingpartstostop.
6.Allowtheenginetocoolcompletely.
RaisingtheOperator’sPlatform
1.Movetheplatform-latchhandle(Figure1)
towardthefrontofthemachineuntilthelatch
hooksclearthelockingbar.
g290373
Figure1
1.Platform-latchhandle
2.Raisetheplatform(Figure2).
Note:Thegasliftcylinderassistsliftingthe
platform.
g290372
Figure2
2

RemovingtheStorage
Compartment
1.Attheleftsideoftheoperator’splatform,open
thedoorofthestoragecompartment(Figure3).
g328513
Figure3
1.Washer3.Storagecompartment
2.Knob
2.Removethe3knobsand3washersthatsecure
thestoragecompartmenttothemachine,and
removethecompartment(Figure3).
OpeningtheHood
Model31654
Unlatchandopenthehood.
DisconnectingtheBattery
1.Loosentheforwardnutofthenegative
battery-cableterminal(Figure4).
g344733
Figure4
1.Nut(negative
battery-cableterminal)
2.Negativebatterypost
2.Liftthenegativebatterycablefromthebattery
post(Figure4).
Note:Positionthenegative-batterycablewhere
itcannotcontactthenegativebatterypost.
3

2
RemovingtheExistingSeat
Model31654
NoPartsRequired
Procedure
Seatweight:38kg(84lb)
Note:Haveanotherpersonhelpyouremovetheseat
oruseasuitablecrane.
1.Disconnecttheconnectorfortheseat-switch
wireharnessfromtheconnectorofthemachine
wireharness(Figure5).
g036778
Figure5
2.Routetheconnectorfortheseat-switchwire
harnessthroughtheseatplatformandsecure
theconnectortotheseat.
3.Removethebootfromtheseatbaseasfollows
(Figure6).
A.Atthesidesoftheseat-baseboot,locateits
mountingtabsthatprotrudethroughtheslot
inthechanneloftheseatbase.
g037076
g037047
Figure6
1.Tabs(seat-baseboot)2.Slots(seat-basechannel)
B.Pulleachtabalongtheslotuntilthetabis
overtheholeandthenpullthetaboutand
awayfromtheseat-basechannel.
Note:Pullthebootforwardorrearward
dependingonwhichtabyouarethe
removing.
C.Whenallofthetabsareremovedfromtheir
slots,pulltherubberbootdown(Figure7).
4

4.Whilesupportingtheseat,removethe4washers
(8mm)and4locknuts(8mm)thatsecurethe
seattotheseatplatform(Figure7).
Note:Donotremovethe4bolts(8x25mm)
fromtheholesintheseatandseatplatform.
g036780
Figure7
1.Bolt(8x25mm)3.Locknut(8mm)
2.Seatplatform4.Washer(8mm)
5.Lowertheoperator’splatformasfollows:
A.Lowertheplatformcarefully.
B.Movethelocking-latchhandletowardthe
frontofthemowerastheplatformnearsthe
fullyloweredposition.
Note:Thisensuresthatthelatchhooks
clearthelockingbar.
C.Fullylowertheplatformandmovethe
lockinghandletowardtherearofthemower
untilthelatchhooksfullyengagethelocking
bar.
6.Removetheseatfromtheplatform.
Note:Discardthe4bolts(8x25mm),4
locknuts(8mm),and4washers(8mm).
5

3
RemovingtheExistingSeat
Models31657and31659
NoPartsRequired
Procedure
Seatweight:38kg(84lb)
Note:Haveanotherpersonhelpyouremovetheseatoruseasuitablecrane.
1.Disconnectthemainwire-harnessconnectorfromthecontrol-armharness(Figure8).
Rotatethecollarandpulltheconnectortoremove.
Important:Coverandprotecttheelectricalconnectorstopreventdamage.
g343901
Figure8
2.Disconnecttheseat-switchharnessfromtheseatandleaveitontheplatform.
6

3.Removethebootfromtheseatbaseasfollows(Figure9).
A.Atthesidesoftheseat-baseboot,locateitsmountingtabsthatprotrudethroughtheslotinthe
channeloftheseatbase.
g037076
g037047
Figure9
1.Tabs(seat-baseboot)2.Slots(seat-basechannel)
B.Pulleachtabalongtheslotuntilthetabisovertheholeandthenpullthetaboutandawayfrom
theseat-basechannel.
Note:Pullthebootforwardorrearwarddependingonwhichtabyouaretheremoving.
C.Whenallofthetabsareremovedfromtheirslots,pulltherubberbootuptogainaccesstothe4
bolts(8x25mm)securingtheseattotheplatform(Figure10).
7

4.Whilesupportingtheseat,removethe4locknuts(8mm)thatsecuretheseattotheseatplatform
(Figure10).
Donotremovethe4bolts(8x25mm)fromtheholesintheseatandseatplatform.
g343902
Figure10
5.Lowertheoperator’splatformasfollows:
A.Lowertheplatformcarefully(Figure11).
Note:Thegasliftcylinderhelpssupporttheplatform.
8

g290371
Figure11
B.Astheplatformnearsthefullyloweredposition,movetheplatform-latchhandle(Figure12)toward
thefrontofthemachine.
Note:Thisensuresthatthelatchhooksclearthelockingbar.
g290369
Figure12
1.Platform-latchhandle2.Lockingbar
C.Fullylowertheplatformandmovetheplatform-latchhandletowardtherearofthemachineuntilthe
latchhooksfullyengagethelockingbar(Figure13).
g290370
Figure13
1.Platform-latchhandle
6.Removetheexistingseatwiththecontrolarmattachedfromtheplatform.
Note:Discardthe4bolts(8x25mm)and4locknuts(8mm).
9

4
PreparingtheNewSeat
Model31654
Partsneededforthisprocedure:
1Seatandsuspensionassembly
Procedure
1.Removethecoversandboltsthatsecurethe
seatbelttotheoldseatandremovetheseat
belt(Figure14).
2.Removethenutfromtherightarmrestand
removetherightarmrest(Figure14).
Retainthenutandarmrest.
g347421
Figure14
1.Removetherightarmrest
andnut.
4.Cover
2.Oldseat5.Bolt
3.Seatbelt6.Bushing
3.Assembletheseatbeltontothenewseatand
installthepreviouslyremovedarmrestusingthe
previouslyremovednut(Figure15).
Setthearmresttobethesameheightasthe
otherside.
4.Torquetheseatbeltboltsto70to75N∙m(52to
55ft-lb)andinstallthecovers(Figure15).
g347420
Figure15
1.Installthepreviously
removedarmrestusing
thepreviouslyremoved
nut.
4.Bolt
2.Seatbelt5.Bushing
3.Cover
10

5
PreparingtheNewSeat
Models31657and31659
Partsneededforthisprocedure:
1Seatandsuspensionassembly
RemovingtheControlArmandSeatBeltfromtheSeat
1.Placetheseatandcontrolarmontoabench.
2.Removetheseatcushiontogainaccesstotheangenutsecuringthecontrolarmtotheseat(Figure16).
g344858
Figure16
11

3.Removetheplasticcoverontheleftsideandloosenthebolttoremovetheseat-beltretainerfromthe
seat(Figure17).
g344860
Figure17
12

4.Ensurethatthecontrolarmissupportedsufcientlybeforeremoving.
5.Removetheexistinghex-headbolt(7/16x2inches),2washers,seatbelt,andspacer(Figure18).
Retainthehex-headbolt(7/16x2inches),2washers,seatbelt,andspacerforlaterinstallation.
g344019
Figure18
1.Control-armsupport3.Washer5.Seatbelt
2.Hex-headbolt(7/16x2inches)4.Washer6.Spacer
6.Removethefrontcontrolarmsupportplatefromtheseat.
Retainthefrontcontrolarmsupportplateforlaterinstallation.
13

7.Removethehex-headbolt(8x10mm),couplinghexnut(8mm),andwasher(8mm)fromthetop
oftheseatarm(Figure19).
Retainthehex-headbolt(8x10mm),couplinghexnut(8mm),andwasher(8mm)forlaterinstallation.
g345727
Figure19
InstallingtheControlArmandSeatBelttotheNewAirRideSeat
1.Removethe3Phillips-headscrewssecuringtheseatcushionandremovetheseatcushion(Figure20).
Thisallowsaccesstosecurethecontrolarmtotheseat.
g344859
Figure20
2.Removetheplasticcoverfromtheleftside,loosenthebolt,andsecuretheseat-beltretainerusingthe
previouslyremovedbolt(Figure17).
ApplyLoctite®243totheboltandtorquetheboltto70to75N∙m(52to55ft-lb)andinstalltheplasticcover.
14

3.Locatethepreviouslyremovedcontrolarmandbrackets.
4.SecurethepreviouslyremovedfastenersasshowninFigure21.
5.ApplyLoctite®243tothehex-headbolt(7/16x2inches)andtorquethehex-headbolt(7/16x2inches)to
70to75N∙m(52to55ft-lb).
g344019
Figure21
1.Control-armsupport3.Previouslyremovedwasher5.Previouslyremovedseatbelt
2.Previouslyremovedhex-headbolt
(7/16x2inches)—applyLoctite243to
thisbolt.
4.Previouslyremovedwasher6.Previouslyremovedspacer
6.Securethefrontcontrolarmsupportplatetotheseat(Figure16).
7.Securethepreviouslyremovedhex-headbolt(8x10mm),couplinghexnut(8mm),andwasher(8mm)
atthetopoftheseatarm(Figure19).
8.Installthepreviouslyremovedseatcushion.
15

6
InstallingtheSeat
Model31654
Partsneededforthisprocedure:
4Locknut(8mm)
4Hex-headbolt(8x25mm)
Procedure
1.Atthebottomplateofthenewseat,locatethe
seat-mountingholesforyourmachine(Figure
22).
g036928
Figure22
2.Assemblethe4hex-headbolts(8x25mm)
totheholesintheangeofthebottomplate
(Figure23)thatyouidentiedinstep1.
g345847
Figure23
1.Hex-headbolt(8x25mm)2.Flange(seat-bottomplate)
3.Alignthe4hex-headbolts(8x25mm)ofthe
newseatwiththeholesintheoperatorsplatform
(Figure24).
g345846
Figure24
1.Hex-headbolt(8x25mm)3.Locknuts(8mm)
2.Operator’splatform
4.Assemble2locknuts(8mm)totheboltsonthe
leftsideoftheseat.
5.Partiallyraisetheoperator’splatformtoaccess
thethreadsofthe2otherhex-headbolts(8x
25mm).
Important:Supporttheseattopreventit
fromfalling.
6.Assemblethe2locknuts(8mm)totheother2
hex-headbolts(8x25mm)byhand.
7.Fullyraisetheplatform.
8.Torquethehex-headbolts(8x25mm)and
locknuts(8mm)to27N∙m(20ft-lb).
16

7
InstallingtheSeat
Models31657and31659
Partsneededforthisprocedure:
4Hex-headbolt(8x25mm)
4Locknut(8mm)
Procedure
1.Atthebottomplateofthenewseat,locatetheseat-mountingholesforyourmachine(Figure25).
g344774
Figure25
17

2.Securetheseatassemblytotheplatformusingthe4hex-headbolts(8x25mm)and4locknuts(8
mm)asshowninFigure26.
g345728
Figure26
1.Hex-headbolt(8x25mm)2.Locknut(8mm)
3.Fullyraisetheplatform.
4.Torquethe4locknuts(8mm)to27N∙m(20ft-lb).
18

8
ConnectingtheElectrical
Components
Partsneededforthisprocedure:
1Standardfuse(10A)—Model31654
1Minifuse(10A)—Models31657and31659
Model31654
1.LocatetheconnectorlabeledAIR-RIDEonthe
seatbehindtherubberboot.
Locatetheair-rideseatconnectoronthemain
wireharnessbreakoutandinstalltheconnector.
Note:Thebreakoutofthemainwireharness
islocatedbytheseat.
2.Connecttheseat-switchconnector.
3.Removethecoverfromthefuseblock(Figure
27).
g037069
Figure27
1.Fuse-blockcover
4.Insertthestandardfuse(10A)intothe5thfuse
positionfromtheleft(Figure28)ofthefuse
blockasfollows:
Note:Ensurethatthefuseisfullyseated.
g037201
Figure28
1.Standardfuse(10A)2.Fuse-blocksocket(5th
slotfromtheleft)
5.Installthecoverontothefuseblock(Figure27).
19

Models31657and31659
1.Connectthemainwire-harnessconnectorto
thecontrolarmthatyoudisconnectedin3
RemovingtheExistingSeat(page6).
2.LocatetheconnectorlabeledAIR-RIDEonthe
seatbehindtherubberboot.
Locatetheair-rideseatconnectoronthemain
wireharnessbreakoutandinstalltheconnector.
Note:Thebreakoutofthemainwireharness
islocatedbytheseat.
3.Connecttheseat-switchconnector.
4.Removethefuse-blockcoverlocatednexttothe
battery(Figure29)
g328464
Figure29
1.Fuseblock2.Fuse-blockcover
5.Installthenewminifuse(10A)intothefuse
block(Figure29).
Note:Usethedecalonthefuse-blockcoverfor
thefuseposition.
6.Installthefuse-blockcover(Figure29).
20