Toro 30381 User manual

FormNo.3360-946RevA
Groundsmaster®7210
TractionUnit
ModelNo.30381—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
Introduction
Important:Usethismanualinconjunctionwith
theGroundsmaster7200/7210Operator’sManual
foradditionalinformationonthesafeoperationand
maintenanceofyourmachineandit’sattachments.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
onthetractionunit.Themodelandserialnumbersfor
thecabareprintedonaplatelocatedoninsidethecab,
ontheframeabovethedoor.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SafetyandInstructionalDecals.............................6
Setup............................................................................9
1CheckingFluidLevels........................................9
2ActivatingandChargingtheBattery....................9
ProductOverview......................................................11
Controls.............................................................11
Operation...................................................................13
AddingFuel.......................................................13
CheckingtheEngineOilLevel............................15
CheckingtheCoolingSystem..............................15
CheckingtheHydraulicSystem...........................15
ThinkSafetyFirst...............................................15
OperatingtheParkingBrake...............................16
StartingtheEngine.............................................16
DrivingtheMachine...........................................17
StoppingtheMachine/Engine............................18
TheSafetyInterlockSystem................................18
PositioningtheSeat............................................19
UnlatchingtheSeat.............................................20
MovingaNon-functioningMachine...................20
LoadingMachines..............................................21
TransportingtheMachine...................................22
MountingaMowerDeck....................................22
MountingaPolarTracKit...................................24
OperatingFrontAttachmentswiththePolar
TracKitInstalled............................................30
Maintenance...............................................................32
RecommendedMaintenanceSchedule(s)................32
DailyMaintenanceChecklist...............................33
Lubrication.............................................................34
GreasingtheBearingsandBushings....................34
EngineMaintenance...............................................34
AirCleanerMaintenance....................................34
ServicingtheEngineOil.....................................35
FuelSystemMaintenance.......................................36
ServicingtheWaterSeparator.............................36
CleaningtheFuelTank.......................................37
FuelLinesandConnections................................37
BleedingtheFuelSystem....................................37
BleedingAirFromtheInjectors..........................37
ElectricalSystemMaintenance................................38
ServicingtheBattery...........................................38
StoringtheBattery..............................................39
CheckingtheFuses.............................................39
CoolingSystemMaintenance..................................40
CheckingtheCoolingSystem.............................40
CleaningtheRadiator.........................................40
BrakeMaintenance.................................................41
AdjustingtheParkingBrakeInterlock
Switch............................................................41
BeltMaintenance....................................................42
CheckingtheAlternatorBeltTension..................42
ControlsSystemMaintenance.................................42
AdjustingtheControlLeverNeutralInterlock
Switch............................................................42
AdjustingtheControlLeverNeutral
Return............................................................43
AdjustingtheTractionDriveforNeutral.............44
AdjustingtheMaximumGroundSpeed..............45
AdjustingtheTracking........................................45
HydraulicSystemMaintenance...............................46
CheckingtheHydraulicFluidLevel.....................46
ChangingtheHydraulicOilAndFilter................47
Storage.......................................................................48
Machine.............................................................48
Engine...............................................................48
Schematics.................................................................49
3

Safety
ThismachinemeetsorexceedANSIB71.4-2004
specicationsineffectatthetimeofproduction.
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
B71.4-2004.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Important:Refertothe R OPS Hard Ca b Operator’ s
Man ual foradditionalcabsafetyinformation.
Training
•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulations
canrestricttheageoftheoperator.
•Neveroperatewhilepeople,especiallychildren,or
petsarenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
controllevers.Themainreasonsforlossof
controlare:
◊insufcienttrackgrip,especiallyonwetgrass,
iceorsnow;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whileoperating,alwayswearsubstantialfootwear
andlongtrousers.Donotoperatetheequipment
whenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning-Fuelishighlyammable.
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refueling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
attachmentsarenotwornordamaged.Replaceworn
ordamagedcomponents.
Operation
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.Do
notrunengineindoorsorinanenclosedareawhere
fumescancollect.
•Operateonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
attachmentclutchesandplacethecontrolleversin
theneutral,lockedposition.
•Whenoperatingneardrop-offsorbodiesofwater,
donotuseonslopesgreaterthan15degrees.
•Usecarewhenpullingloadsorusingheavy
equipment.
–Useonlyapproveddrawbarhitchpoints.
–Limitloadstothoseyoucansafelycontrol.
4

–Donotturnsharply.Usecarewhenreversing.
•Watchoutfortrafcwhencrossingornearroadways.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.Someattachments,
suchasasnowthrower,arecapableofamputating
handsandfeetandthrowingobjects
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperatorsposition:
–disengagethepowertakeoffandlowerthe
attachments;
–placeinneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Ifanattachmentshouldstarttovibrateabnormally,
stopthemachineandcheckimmediatelyforthe
cause.
•Disengagedrivetoattachments,stoptheengine,set
theparkingbrakeandremovetheignitionkey:
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthe
attachment
–afterstrikingaforeignobject.Inspectthe
attachmentfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting,
notinuseoranytimetheattachmentisintheraised
position.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperators
position.
•UseonlyToroapprovedattachments.
SlopeOperation
•Rememberthereisnosuchthingasasafeslope.
Travelonslopesrequiresparticularcare.Toguard
againstoverturning:
–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
•Donotoperateneardrop-offs,ditches,steepbanks
orwater.Tracksdroppingoveredgescancauseroll
overs,whichmayresultinseriousinjury,deathor
drowning.
•Donotoperateonslopeswhereslipperyconditions
couldreducetractionandcouldcauseslidingand
lossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromtheoperatingarea.Tallgrasscanhide
obstacles.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenoperatinguphillbecause
themachinemaytipbackwards.
•Donotoperateoniceincapableofsupportingthe
weightofthismachine.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Whenmachineistobeparked,storedorleft
unattended,lowertheattachmentunlessapositive
mechanicallockisused.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
5

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
110-9772
1.Warning—readtheOperator’sManualbeforeoperatingand
donotoperatethismachineunlessyouaretrained.
8.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.
9.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.
3.Warning—donotusedrugsoralcohol.10.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.
4.Warning—wearhearingprotection.11.Disengage
5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,wearaseatbeltwhen
aROPSisinplace,donotwearaseatbeltwhenROPSis
lowered.
12.Engage
6.Tostarttheengine:clearanydebrisfromtheattachment,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.
13.Parkingbrake
7.ReadtheOperator’sManual.
110-9774
1.Forward3.Slow5.Reverse7.Towvalvelocation;torque
thetowvalvesto6.78±
1.13N⋅m(60±10in-lbs).
2.Fast4.Neutral6.Backward8.ReadtheOperator’s
Manualformore
informationonthehydraulic
oil.
6

110-8253
1.PTO–Off4.Continuousvariable
setting
2.PTO—On5.Slow
3.Fast
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
110-9796
1.ReadtheOperator’sManualforinformationonfuses.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
106-9206
1.Wheeltorquespecications
2.ReadtheOperator’sManual.
7

106-9290
1.Inputs5.Inseat9.Outputs13.Start
2.(notactiveonthismachine)6.PowerTake-off(PTO)10.PowerTake-off(PTO)14.Power
3.Hightemperatureshutdown7.ParkingbrakeOff11.Start
4.Hightemperaturewarning8.Neutral12.EnergizetoRun(ETR)
110-9781
1.Warning—readtheOperator’sManual.
2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.
3.Warning—donottouchthehotsurface.
4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.
5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.
8

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checkthehydraulicuid,engineoil,
andcoolantlevels.
2Nopartsrequired–Activateandchargethebattery
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual2Readbeforeoperatingthemachine.
EngineOperator’sManual1Readbeforeoperatingthemachine.
PartsCatalog1Usetolookupandorderparts.
OperatorTrainingMaterials1Viewbeforeoperatingthemachine.
Pre-deliveryInspectionSheet1Readtoverifyproperdelivery.
Enginewarranty1Saveforfutureuse.
1
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulicuidlevelbeforestartingthe
engine,refertoCheckingtheHydraulicFluidLevel
inHydraulicSystemMaintenance.
2.Checktheengineoillevelbeforeandafterstarting
theengine,refertoCheckingtheEngineOilLevel
inEngineMaintenance.
3.Checkthecoolingsystembeforestartingtheengine;
refertoCheckingtheCoolingSysteminCooling
SystemMaintenance.
2
ActivatingandChargingthe
Battery
NoPartsRequired
Procedure
Useonlyelectrolyte(1.265SpecicGravity)toll
batteryinitially.
1.Removethebatteryfromthemachine.
Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.
2.Cleanthetopofthebatteryandremovethevent
caps(Figure3).
9

Figure3
1.Ventcaps
3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid
(Figure4).
Figure4
1.Electrolyte
4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Rellasnecessary
tobringtheelectrolytetowithinabout1/4inch(6
mm)ofthebottomofthellwell(Figure4).
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
5.Connecta3to4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.250orhigherandthe
temperatureisatleast60°F .(16°C)withallcells
gasingfreely.
6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.
Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
tractor.
7.Installthebatteryintothemachineandsecureit.
Important:Thebatterymustnotbeableto
moveorwigglewhenpushed.
8.First,installthepositivecable(red)tothepositive
(+)terminalandthenthenegativecable(black)to
thenegative(-)terminalofthebattery.Slidethe
rubberbootoverthepositiveterminaltopreventa
possibleshortfromoccurring.
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
10

Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.
Note:Ensurethatthebatterycablesarerouted
awayfromanysharpedgesormovingparts.
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure5).
Figure5
TractorControlPanel
1.Ignitionswitch5.Oilpressurewarninglight
2.Enginecoolant
temperaturewarning
light
6.Chargeindicatorlight
3.Glowpluglight7.Throttlelever
4.Powertakeoff(PTO)
Switch
8.Hourmeter
MotionControlLevers
Themotioncontrolleverscontroltheforwardand
rearwardmotionsaswellastheturningofthemachine.
ParkingBrakeLever
Whenevertheengineisshutoff,engagetheparking
braketopreventaccidentalmovementofthemachine.
Toengagetheparkingbrake,pulltheparkingbrakelever
rearwardandup(Figure6).Toreleasetheparkingbrake,
pushtheparkingbrakeleverforwardanddown.
11

Figure6
1.Parkingbrakelever
Donotparkthemachineonaslope.
IgnitionSwitch
Theignitionswitchhasthreepositions:Off,
On/Preheat,andStart.
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine.
MovingthethrottleleverforwardtowardtheFast
positionincreasestheenginespeed.Movingitrearward
towardtheSlowpositiondecreasestheenginespeed.
Thethrottle,inconjunctionwithmotioncontrollevers,
controlsgroundspeedofthemachine.Alwaysrunthe
machinewiththethrottleintheFastpositionwhen
usingattachments.
PowerTakeOff(PTO)Switch
Thepowertakeoff(PTO)switchstartsandstops
poweredattachments.
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhenthekeyswitchisinthe
Runposition.Usethesetimesforschedulingregular
maintenance.
GlowPlugLight(OrangeLight)
Theglowplugindicatorlightturnsonwhentheignition
switchisturnedtotheOnposition.Itremainslitfor6
seconds.Whenthelightturnsoff,theengineisready
tobestarted.
EngineCoolantTemperatureWarning
Light
Thislightglowsandthepoweredattachmentswillstop
iftheenginecoolanttemperatureishigh.Buttheengine
willcontinuetorun.Ifthemachineisnotstoppedand
thecoolanttemperaturerisesanother20°F,theengine
willstop.
Important:Iftheattachmentshutsdownandthe
temperaturewarninglightison,pushPTOknob
down,drivetoasafeatarea,movethethrottle
levertotheSlowposition,movethemotioncontrol
leversintotheneutrallockedposition,andengage
theparkingbrake.Allowtheenginetoidlefor
severalminuteswhileitcoolstoasafelevel.Stop
theengineandcheckthecoolingsystem;referto
CheckingtheCoolingSysteminCoolingSystem
Maintenance.
ChargeIndicator
Illuminateswhenthesystemchargingcircuit
malfunctions.
OilPressureWarningLight
Theoilpressurewarninglightglowswhentheoil
pressureintheenginedropsbelowasafelevel.Iflow
oilpressureeveroccurs,stoptheengineanddetermine
thecause.Repairthedamagebeforestartingtheengine
again.
12

FuelGauge
Thefuelgauge(Figure7)indicatesthequantityoffuel
remaininginthefueltanks.
Figure7
1.Fuelgauge
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Theenginerunsonclean,freshdieselfuelwith
aminimumoctaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Combinedtankcapacity:11.5USgallons(43.5l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergradedieselfuel
(No.1-DorNo.1-D/2-Dblend)below20°F
(-7°C).Useofwintergradedieselfuelatlower
temperaturesprovideslowerashpointandpourpoint
characteristics,thereforeeasingstartingandlessening
chancesofchemicalseparationofthefuelduetolower
temperatures(waxappearance,whichmaypluglters).
Useofsummergradedieselfuelabove20°F(-7°C)will
contributetowardlongerlifeofthepumpcomponents.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
13

•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblended.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfromafuel
dispensernozzle.
•Ifafueldispensernozzlemustbeused,keep
thenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntil
fuelingiscomplete.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
Important:Thefueltanksareconnected,but
thefueldoesnottransferquicklyfromonetank
totheother.Itisimportantwhenllingthat
youparkonalevelsurface.Ifyouparkonahill,
youmayinadvertentlyoverllthetanks.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundeachfueltankcapandremovethecap.
Important:Donotopenthefueltankswhen
parkedonahill.Thefuelcouldspillout.
4.Addfueltobothfueltanks,untiltheleveliseven
withthebottomofthellerneck(Figure8).Do
notoverllthefueltanks.
14

Figure8
1.Bottomofthellerneck
5.Installthefueltankcapssecurely.Wipeupanyfuel
thatmayhavespilled.
Note:Ifpossible,llthefueltanksaftereachuse.
Thiswillminimizepossiblebuildupofcondensation
insidethefueltank.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinEngineMaintenance.
CheckingtheCoolingSystem
Beforeyoustarttheengineandusethemachine,check
thecoolingsystem;refertoCheckingtheCooling
SysteminCoolingSystemMaintenance.
CheckingtheHydraulic
System
Beforeyoustarttheengineandusethemachine,check
thehydraulicsystem;refertoCheckingtheHydraulic
SysteminHydraulicSystemMaintenance.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
Operatingonicyorsteepslopescancause
slidingandlossofcontrol.
Atrackdroppingoveranedgecancausea
rollover,whichmayresultinseriousinjury,
death,ordrowning.
Alwaysusetheseatbelt.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotoperateneardrop-offsornearwater.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
Figure9
1.SafeZone3.Water/unsafeice
2.Usewalkbehind
equipmentneardrop-offs
andwater.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feet,
andheadisrecommended.
15

OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
1.Movethemotioncontrollevers(Figure14)outto
theneutrallockedposition.
2.Pullupandbackontheparkingbrakelevertoset
theparkingbrake(Figure10).Theparkingbrake
levershouldstayrmlyintheengagedposition.
Figure10
1.Parkingbrakelever
Theparkingbrakemaynotholdthemachine
parkedonaslopeandcouldcausepersonal
injuryorpropertydamage.
Donotparkonslopesunlessthetracksare
chockedorblocked
ReleasingtheParkingBrake
Pushforwardanddownontheparkingbrakeleverto
releasetheparkingbrake(Figure10).
Figure11
1.Parkingbrakelever
StartingtheEngine
1.Sitontheseatandfastentheseatbelt.
2.Ensurethatthemotioncontrolsareintheneutral
lockedposition.
3.Settheparkingbrake;refertoSettingtheParking
Brake.
4.MovethePTO(powertakeoff)switchtotheoff
position(Figure12).
Figure12
1.Ignitionswitch3.Glowpluglight
2.Throttlecontrol4.Powertakeoffswitch
(PTO)
5.MovethethrottlelevermidwaybetweentheFast
andSlowpositions(Figure12).
6.TurntheignitionkeyclockwisetotheRunposition
(Figure13).
Theglowpluglightwillturnonfor6seconds.
16

Figure13
1.Ignitionswitch3.Run/glowpug
2.Off4.Start
7.Aftertheglowplugindicatorlightgoesout,turn
thekeytotheStartposition.Whentheenginestarts
releasethekey.
Important:Usestartingcyclesofnomorethan
15secondsperminutetoavoidoverheatingthe
startermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeencompletelydrained.
8.LeavethethrottlemidwaybetweentheSlowand
Fastpositionsuntiltheengineandhydraulicsystem
warmup.
Shuttheengineoffandwaitforallmoving
partstostopbeforecheckingforoilleaks,loose
parts,orothermalfunctions.
DrivingtheMachine
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFastpositionforbest
performance.AlwaysoperateintheFastthrottle
positionwhenrunningpoweredattachments.
Themachinecanturnveryrapidly.Youmay
losecontrolofitandcausepersonalinjuryor
damagetomachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
1.Releasetheparkingbrake.
Note:Theenginewillkillifthetractioncontrol
leversaremovedoutoftheNeutral-Lockedposition
withtheparkingbrakeengaged.
2.Movetheleverstothecenter,un-lockedposition.
3.Drivethemachineasfollows:
•Togostraightforward,slowlypushthemotion
controlleversforward(Figure14).
•Togostraightrearward,slowlypullthemotion
controlleversrearward(Figure14).
•Toturn,slowthemachinebypullingbackon
bothleversandthenpushforwardonthelever
ontheoppositesidefromwhichyouwantto
turn(Figure14).
•Tostop,pullthemotioncontrolleverstothe
neutralposition.
Note:Thefartheryoumovethetractioncontrol
leversineitherdirection,thefasterthemachinewill
moveinthatdirection.
Figure14
1.Motioncontrol
lever-neutrallocked
position
3.Forward
2.Centerun-lockposition4.Backward
17

StoppingtheMachine/Engine
1.Movethetractioncontrolleverstoneutralandto
thelockedposition.
2.DisengagethePTO,settheparkingbrake,and
movethethrottlelevertotheSlowposition.
3.Lettheengineidlefor60seconds.
4.TurntheignitionkeytotheOffposition(Figure13).
Waitforallmovingpartstostopbeforeleavingthe
operatingposition.
5.Removethekeybeforetransportingorstoring
machine.
Important:Makesuretoremovethekeyasthe
fuelpumporaccessoriesmayrunandcause
thebatterytolosecharge.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
TheSafetyInterlockSystem
Ifthesafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Youaresittingontheseatortheparkingbrakeis
engaged.
•Thepowertakeoff(PTO)isdisengaged.
•Themotioncontrolleversareintheneutrallocked
position
•Theenginetemperatureisbelowthemaximum
operatingtemperature.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthe
neutrallockedpositionwiththeparkingbrakeengaged.
IfyourisefromtheseatwhenthePTOisengaged
thereisa1seconddelayandthentheenginestops.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow ,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrakeand
movethePTOtoon.Trystartingtheengine;the
engineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeand
movethePTOtooff.Moveeithermotioncontrol
lever(outofneutrallockedposition).Trystarting
theengine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
leverstotheneutrallockedposition.Nowstartthe
engine.Whiletheengineisrunning,releasethe
parkingbrake,engagethePTOandriseslightly
fromtheseat;theengineshouldstopwithin2
seconds.
4.Withoutanoperatorontheseat,engagetheparking
brake,movethePTOswitchtooffandmovethe
motioncontrolleverstotheneutrallockedposition.
Nowstarttheengine.Whiletheengineisrunning,
centereithermotioncontrol;theengineshould
stopwithin2seconds.Repeatfortheothermotion
control.
5.Withoutanoperatorontheseat,disengagethe
parkingbrake,movethePTOswitchtooff,and
movethemotioncontrolleverstotheneutral
lockedposition.Trystartingtheengine;theengine
shouldnotcrank.
UsingtheSCMtoDiagnoseSystem
Problems
Themachineisequippedwithastandardcontrol
module(SCM)monitoringsystemthattracksthe
functionofvariouskeysystems.TheSCMislocated
undertherightcontrolpanel.Accessitthroughtheside
panelcover(Figure15).Tiptheseatupandopenthe
sidepanelcoverbyreleasingthe2latchesandpulling
outonit.
18

Figure15
1.Sidepanelcover2.Latches
OnthefaceoftheSCMare11LEDsthatilluminate
toindicatevarioussystemconditions.Sevenofthese
lightscanbeusedbytheoperatorforsystemdiagnosis.
RefertoFigure16foradescriptionofwhateach
lightmeans.FordetailsonusingtherestoftheSCM
functions,refertotheServiceManual,availablethrough
yourAuthorizedToroDistributor.
Figure16
1.Hightemperatureshutdown—theenginetemperaturehas
exceededsafelevelsandtheenginehasbeenshutdown.
Checkthecoolingsystem.
2.Hightemperaturewarning—theenginetemperatureis
approachingunsafelevelsandthePTOhasbeenshut
down.Checkthecoolingsystem.
3.Operatorisintheseat
4.ThePTOisOn
5.Theparkingbrakeisnotengaged
6.ControlsareinNeutral
7.TheSCMisreceivingpowerandisoperational
PositioningtheSeat
ChangingtheSeatPosition
Theseatcanmoveforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
1.Toadjust,movetheleversidewaystounlockthe
seat(Figure17).
G006855 1 2 3 4
Figure17
1.Backrestknob3.Lumbarsupport
adjustmentknob
2.Seatsuspensionknob4.Seatpositionadjustment
lever
2.Slidetheseattothedesiredpositionandrelease
levertolockinposition.
3.Verifythattheseathaslockedintoplaceby
attemptingtomoveitbackandforth.
ChangingtheSeatSuspension
Theseatcanbeadjustedtoprovideasmoothand
comfortableride.Positiontheseatwhereyouaremost
comfortable.
Withoutsittingontheseat,turntheknobinfronteither
directiontoprovidethebestcomfort(Figure17).
19

Figure18
1.Seatsuspensionknob2.Operatorweightsetting
ChangingtheBackPosition
Thebackoftheseatcanbeadjustedtoprovidea
comfortableride.Positionthebackoftheseatwhereit
ismostcomfortable.
Toadjustit,turntheknob,undertheright-sidearm
rest,ineitherdirectiontoprovidethebestcomfort
(Figure17).
ChangingtheLumbarSupport
Thebackoftheseatcanbeadjustedtoprovidea
customizedlumbarsupportforyourlowerback.
Toadjustit,turntheknobundertheleft-sidearm
rest,ineitherdirectiontoprovidethebestcomfort
(Figure17).
UnlatchingtheSeat
Toaccessthehydraulicandothersystemsunderthe
seat,youneedtounlatchtheseatandswingitforward.
1.Usetheseatpositionadjustmentlevertoslidethe
seatallthewayforward.
2.Pushoneoftheseatlatches,locatedbehindandto
thesidesoftheseat,rearwardtounlatchtheseat
andpullforwardonthetopoftheseat(Figure19).
Figure19
1.Seatlatch
MovingaNon-functioning
Machine
Ifthemachinebreaksdown,runsoutoffuel,etc.you
mayneedtopullitwithawinchtoloaditontoatrailer..
Todoso,yourstneedtoopenthehydraulicby-pass
valves.
Important:Nevertowthemachinebecause
hydraulicdamagemayoccur.
MovingtheMachine
1.Disengagethepowertakeoff(PTO)andturn
theignitionkeytooff.Movetheleverstothe
neutrallockedpositionandapplytheparkingbrake.
Removethekey.
2.Lifttheseat.
3.Rotatebothby-passvalvescounterclockwise2turns
(Figure20).
Thisallowshydraulicuidtoby-passthepump
enablingthetrackstoturn.
Important:Donotrotatetheby-passvalves
morethan2.5turns.Thispreventsvalvesfrom
comingoutofthebodyandcausinguidto
runout.
20