Toro 3200 User manual

FORM NO. 3325-594 Rev A
The TORO COMPANY - 2000
OPERATOR'S
MANUAL
REELMASTER3100-D
Traction Unit
MODEL NO. 03200-210000001 & UP
MODEL NO. 03201-210000001 & UP
MODEL NO. 03220
MODEL NO. 03221
To assure maximum safety, optimum performance,
and to gain knowledge of the product, it is essential
that you or any other operator of the mower read
and understand the contents of this manual before
the engine is ever started. Pay particular attention
to the SAFETY INSTRUCTIONS highlighted by this
symbol.
The safety alert symbol means CAUTION,
WARNING or DANGER - personal safety
instruction. Failure to comply with the instruction
may result in personal injury.
The Reelmaster 3100-D conforms to the American
National Standards Institute's safety standards for
Riding Mowers; thus, Toro proudly displays the
ANSI safety seal .

2
FOREWORD
The REELMASTER 3100 was developed to provide an efficient, reliable and time-saving method of mowing high
quality turf. The latest concepts in engineering and design have been incorporated into this machine along with the
highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance
practices are followed.
We know, since you have purchased the industry leader in mowing excellence, that future performance and
dependability are of prime importance. TORO also is concerned about future use of the machine and of the safety to
the user. Therefore, this manual should be read by you and those involved with the REELMASTER to ensure that
safety, proper set-up, operation and maintenance procedures are followed at all times. The major sections of the
manual are:
1. Safety Instructions 4. Operating Instructions
2. Set-up Instructions 5. Maintenance
3. Before Operating Instructions
Safety, mechanical and some general information in this manual is emphasized. DANGER, WARNING and
CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, it is followed by a safety
message that must be read and understood. For more complete details concerning safety, read the safety
instructions on pages 4 and 5. IMPORTANT identifies special mechanical information and NOTE identifies general
information worthy of special attention.
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
This spark ignition system complies with Canadian ICES002.
Ce système d'allumage par étincelle de véhicule est conforme à la norme NMB002 du Canada.
Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a
complete line of accessories and professional turf care service technicians, the distributor has a complete line of
genuine TORO replacement parts to keep your machine operating properly. Keep your TORO all TORO. Buy
genuine TORO parts and accessories.

3
TABLE OF CONTENTS
Page Page
SAFETY INSTRUCTIONS 4-5. . . . . . . . . . . . . . . . . . .
SAFETY INSTRUCTIONS & DECALS 6. . . . . . . . . .
SPECIFICATIONS 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
LOOSE PARTS CHART 8. . . . . . . . . . . . . . . . . . . . . . .
SETUP INSTRUCTIONS 9-15. . . . . . . . . . . . . . . . . .
Install Wheels 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 9. . . . . . . . . . . . . . . . . . . .
Activate, Charge and Connect Battery 9. . . . . . .
Install Seat 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Angle Indicator 11. . . . . . . . . . . . . . . . . . . . .
Install Hood Latch 11. . . . . . . . . . . . . . . . . . . . . . . .
Install Exhaust Guard 11. . . . . . . . . . . . . . . . . . . . .
Install ROPS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Front Lift Arms 12. . . . . . . . . . . . . . . . . . . . . .
Mount Carrier Frames To Cutting Units 13. . . . . .
Mount Cutting Units 13. . . . . . . . . . . . . . . . . . . . .
Mount Cutting Unit Drive Motors 14. . . . . . . . . . . .
Adjust Lift Arms 15. . . . . . . . . . . . . . . . . . . . . . . . . .
BEFORE OPERATING 16-18. . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 16. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 16. . . . . . . . . . . . . . . . . . . .
Check Hydraulic System Fluid 17. . . . . . . . . . . . . .
Check Tire Pressure 18. . . . . . . . . . . . . . . . . . . . . .
Check Reel To Bedknife Contact 18. . . . . . . . . . . .
Check Torque Of Wheel Nuts 18. . . . . . . . . . . . . .
CONTROLS 19-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS 21-24. . . . . . . . . . . . .
Starting/Stopping Engine 21. . . . . . . . . . . . . . . . . .
Bleeding Fuel System 21. . . . . . . . . . . . . . . . . . . . .
Check Operation of Interlock Switches 22. . . . . .
Towing Traction Unit 22. . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 22. . . . . . . . . . . . . . . . . .
Mowing Techniques 23. . . . . . . . . . . . . . . . . . . . . . .
After Mowing 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Clip Rate (Reel Speed) 24. . . . . . . . . . .
DAILY MAINTENANCE CHECKLIST 25. . . . . . . . . . .
MAINTENANCE SCHEDULE 26. . . . . . . . . . . . . . . . . .
LUBRICATION 27-28. . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL MAINTENANCE 29. . . . . . . . . . . . . . . . . . .
Hood Removal 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CLEANER MAINTENANCE 30. . . . . . . . . . . . . . .
General Air Cleaner Maintenance 30. . . . . . . . . . .
Servicing Air Cleaner 30. . . . . . . . . . . . . . . . . . . . . .
ENGINE MAINTENANCE 31-33. . . . . . . . . . . . . . . . .
Engine Oil and Filter 31. . . . . . . . . . . . . . . . . . . . . .
Fuel System 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding Air From Injectors 32. . . . . . . . . . . . . . . .
Engine Cooling System 32. . . . . . . . . . . . . . . . . . .
Servicing Engine Belts 32. . . . . . . . . . . . . . . . . . . .
Adjusting Throttle 33. . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC MAINTENANCE 34-35. . . . . . . . . . . . .
Changing Hydraulic Fluid 34. . . . . . . . . . . . . . . . . .
Replacing Hydraulic Filter 34. . . . . . . . . . . . . . . . . .
Checking Hydraulic Lines and Hoses 34. . . . . . .
Adjusting Traction Drive For Neutral 35. . . . . . . . .
BRAKE MAINTENANCE 36. . . . . . . . . . . . . . . . . . . . . .
Parking Brake Adjustment 36. . . . . . . . . . . . . . . . .
ELECTRICAL MAINTENANCE 37. . . . . . . . . . . . . . . .
Battery Care 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Storage 37. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BACKLAPPING 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SCHEMATIC 39. . . . . . . . . . . . . . . . . . .
HYDRAULIC SCHEMATIC 40. . . . . . . . . . . . . . . . . . . .
PREPARATION FOR SEASONAL STORAGE 41. . .
IDENTIFICATION AND ORDERING 42. . . . . . . . . . . .
NOTES 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY Back Cover. . . . . . . . . . . . . . . . . . . . . . . . .

4
SAFETY INSTRUCTIONS
The REELMASTER 3100-D was tested and certified
by TORO for compliance with the B71.41999
specifications of the American National Standards
Institute. Although hazard control and accident
prevention partially are dependent upon the design
and configuration of the machine, these factors are
also dependent upon the awareness, concern, and
proper training of the personnel involved in the
operation, transport, maintenance, and storage of the
machine. Improper use or maintenance by the
operator or owner of the machine can result in injury. To
reduce the potential for any injury, comply with the
following safety instructions.
SUPERVISOR'S RESPONSIBILITIES
1. Make sure operators are thoroughly trained and
familiar with the Operator's Manual and all the labels on
the machine.
2. Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes to steep for machine operation. Survey
complete mowing site to determine which hills can
be safely operated on. When performing this site
survey always use common sense and take into
consideration the turf condition and the rollover risk.
To determine which hills or slopes may be safely
operated on use the inclinometer provided with each
machine. To perform a site survey, lay a 4' two by four
on the slope surface and measure the angle of the
slope. The 2 by 4 will average the slope but will not take
into consideration dips or holes. THE MAXIMUM SIDE
HILL ANGLE SHOULD NOT BE GREATER THAN 25
DEGREES.
BEFORE OPERATING
3. Operate the machine only after reading and
understanding the contents of this manual and viewing
the Operator's Training Video supplied with the
machine. A free replacement manual is available by
sending complete model and serial number to:
The Toro Company
8111 Lyndale Ave. S.
Bloomington, MN 55420-1196.
4. Only trained operators, skilled in slope operation
and who have read this manual and viewed the
Operator's Training Video should operate the machine.
Never allow children to operate the machine or adults
to operate it without proper instructions.
5. Become familiar with the controls and know how to
stop the machine and engine quickly.
6. Do not carry passengers on the machine. Keep
everyone, especially children and pets, away from the
areas of operation.
7. Keep all shields, safety devices and decals in
place. lf a shield, safety device or decal is damaged,
malfunctioning or illegible, repair or replace it before
operating the machine.
8. Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing because it
could get caught in moving parts and possibly cause
personal injury.
9. Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
ordinances and insurance regulations.
10. Make sure the work area is clear of objects which
might be picked up and thrown by the reels.
11. Fill fuel tank with diesel fuel before starting engine.
Avoid spilling any fuel. Since fuel is highly flammable,
handle it carefully.
A. Use an approved fuel container.
B. Do not remove cap from fuel tank when engine
is hot or running.
C. Do not smoke while handling diesel fuel.
D. Fill fuel tank outdoors and not over one inch
from the top of the tank, (bottom of the filler neck).
Do not overfill.
WHILE OPERATING
12. Always wear your seat belt.
13. Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could be deadly.
14. Sit on the seat when starting and operating the
machine.
15. Check interlock switches daily for proper operation
(Refer To Checking Interlock Switches, Page 19). Do
not rely entirely on safety switches shut off engine
before getting off seat. If a switch fails, replace it before
operating the machine. The interlock system is for your
protection, so do not bypass it. Replace all interlock
switches every two years.
16. Operator must be skilled and trained in how to
drive on hillsides. Failure to use caution on slopes or
hills may cause vehicle to tip or roll, possibly resulting
in personal injury or death.
17. This triplex mower has a unique drive system for
superior traction on hills. The uphill wheel will not spin
out and limit traction like conventional triplexes. If
operated on a side hill that is too steep, rollover will
occur before losing traction.
18. Before backing up, look to the rear and assure no
one is behind the machine. Watch out for traffic when
near or crossing roads. Always yield the right of way.
19. Keep hands, feet and clothing away from moving
parts and the reel discharge area. Grass baskets, if so
equipped, must be in place during reel operation for
maximum safety.

5
SAFETY INSTRUCTIONS
20. The slope angle at which the machine will tip is
dependent on many factors. Among these are mowing
conditions such as wet or undulating turf, speed
(especially in turns), position of the cutting units (with
sidewinder), tire pressure and operator experience. At
side hill slope angles of 20 degrees or less the risk of a
rollover is low. As the slope angle increases to a Toro
recommended maximum limit of 25 degrees the risk of
a rollover increases to a moderate level. DO NOT
EXCEED A 25 DEGREE SIDE HILL ANGLE
BECAUSE THE RISK OF A ROLLOVER AND
SERIOUS INJURY OR DEATH IS VERY HIGH. The
Reelmaster 3100 is equipped with an angle indicator,
mounted on the steering tube, which indicates the side
hill angle the machine is operating on and identifies the
recommended maximum limit of 25 degrees.
Stay alert for holes in terrain and other hidden hazards
which can cause a sudden change in side hill angle.
Use extreme caution when operating close to sand
traps, ditches, creeks, steep hillsides or other hazards.
Reduce speed when making sharp turns. Do not turn
on hills. Avoid sudden stops and starts. Use reverse
pedal for braking. Cutting units must be lowered when
going down slopes for steering control.
21. When starting the engine:
A. Engage parking brake.
B. Be sure traction pedal is in neutral and reel
drive is in disengage position.
C. After engine starts, release parking brake and
keep foot off traction pedal. Machine must not
move. If movement is evident, the neutral control
linkage is incorrectly adjusted: therefore, shut
engine off and adjust until machine does not move
when traction pedal is released. Refer to Adjusting
Transmission for Neutral.
22. This product may exceed noise levels of 85 dB(A)
at the operator position. Ear protectors are
recommended for prolonged exposure to reduce the
potential of permanent hearing damage.
23. Raise the cutting units when driving from one work
area to another.
24. Do not touch engine, muffler, exhaust pipe or
hydraulic tank while engine is running or soon after it
has stopped because these areas could be hot
enough to cause burns.
25. If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately. Turn engine off, wait for
all motion to stop and inspect for damage. A damaged
reel or bedknife must be repaired or replaced before
operation is continued.
26. Before getting off the seat:
A. Move traction pedal to neutral.
B. Set the parking brake.
C. Disengage the cutting units and wait for the
reels to stop spinning.
D. Stop the engine and remove key from the
ignition switch.
27. Whenever machine is left unattended, make sure
reels are not spinning, key is removed from ignition
switch and parking brake is set.
MAINTENANCE
28. Before servicing or making adjustments to the
machine, stop the engine and remove key from switch
to prevent accidental starting of the engine.
29. Check performance of all interlock switches daily.
Do not defeat interlock system. It is for your protection.
30. To ensure entire machine is in good operating
condition, frequently check and keep all nuts, bolts,
screws and hydraulic fittings tight.
31. Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
32. Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin and do serious
damage. lf fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
33. Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine and lowering cutting units
to the ground.
34. If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
35. To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
36. If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any other parts of the body away from the cutting
units and any moving parts. Keep everyone away.
37. Do not overspeed the engine by changing
governor settings. To assure safety and accuracy, have
an Authorized Toro Distributor check maximum engine
speed with a tachometer.
38. Engine must be shut off before checking oil or
adding oil to the crankcase.
39. To insure optimum performance and safety, use
genuine TORO replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty of The Toro Company.

6
SAFETY AND INSTRUCTION DECALS
The following safety and instruction decals are affixed to the traction unit. If any decal becomes illegible or damaged,
install a new decal. Part numbers are listed below and in your Parts Catalog. Order replacements from your
Authorized Toro Distributor.
ON CONSOLE PANEL
(Part No. 99-3443, Model 03200)
(Part No. 99-3493, Model 03201)
(Add Part No. 99-3558 for CE)
ON SCISSORS LINKAGE
(Part No. 94-3353)
Model 03201 only
ON TOOL BOX COVER
(Part No. 99-3496)
(Part No. 99-3560 for CE)
Warning! Pinch Point
ON INSIDE OF TOOL BOX COVER
(Part No. 99-3494)
ON FAN SHROUD
(Part No. 93-6681)
ON ANGLE INDICATOR
(Part No. 100-4837)
(Part No. 100-4933 for CE)

7
SPECIFICATIONS
Engine: Kubota three cylinder, 4 cycle liquid cooled
diesel engine. 21.5 hp @ 2500 rpm Governed to 2650
rpm. 68.5 cu. in. (1124 cc) displacement. Heavy duty,
2stage, remote mounted air cleaner. High water
temperature shutdown switch.
Cooling System: Radiator capacity is approximately
6 qts. of 50/50 mixture of ethylene glycol anti-freeze.
Remote mounted 1 qt. expansion tank.
Electrical: 12 volt Group 55, 450 cold cranking amps at
0F (-18C), 75 minute reserve capacity at 80F
(27C). 40 amp alternator with regulator/rectifier. Seat
switch, PTO, parking brake and traction interlock
switches.
Fuel Capacity: 7.5 gallons.
Traction Drive: High torque hydraulic wheel motors.
3-wheel drive. Oil cooler and shuttle valve provide
positive closed-loop cooling.
Hydraulic Oil Capacity/Filter: Remote mounted, 3.5
gallon oil reservoir. 10 micron remote mounted spin on
filter.
Ground Speed: Infinitely variable speed selection in
forward and reverse
Mowing speed: 0-6 mph (adjustable)
Transport speed: 0-9 mph
Reverse speed: 0-3.5 mph
Tires/Wheels: Front tires are 20 x 12-10 tubeless tires
and rear tires are 20 x 10-10 tubeless. All have 4-ply
rating with demountable rims. Recommended tire
pressure: 14-18 psi front and rear tires.
Frame: Tricycle vehicle with 3-wheel traction drive
and rear wheel steering. Frame consists of formed
steel, welded steel and steel tubing components.
Steering: Power steering.
Brakes: Service braking accomplished through
dynamic characteristics of Hydrostat. Parking or
emergency brake is actuated by ratchet hand lever on
the operator's right hand side.
Controls: Foot operated forward and reverse traction
pedals and Mow/Transport slide. Hand operated
throttle, ignition switch, reel engagement switch, reel
unit lift and shift lever, parking brake and seat
adjustment.
Note: Shift lever only on Model 03201.
Gauges and Protective Systems: Hour meter. 4 light
warning cluster gauge: oil pressure, water
temperature, amps, glow plug and side hill angle
indicator.
Seat: Optional standard or deluxe seats.
Cutting Unit Lift: Hydraulic lift with automatic reel shut
off.
Optional Equipment:
Standard Seat Model 03224
Deluxe Suspension Seat Model 03225

8
LOOSE PARTS CHART
Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these
parts, total setup cannot be completed. Some parts may have already been assembled at factory.
PART DESCRIPTION QTY. USE
Wheel Assembly 3 Mount to wheel hubs
Steering Wheel 1
Jam Nut 1 Mount to steering shaft
Cover 1
Screw 1
Hood Lock Bracket 1
Screw - 1/4-20 x 1-1/2" lg. 1 Mount to hood for European Compliance
Flat Washer - 1/4" 1
Lock Nut - 1/4-20 1
Exhaust Guard 1 Mount to machine for European Compliance
Self Tapping Screw 4
ROPS 1
Flange Head Capscrew 4 Mount to frame
Flange Nut 4
Hose Clamp 1 Secure vent hose to vent tube of ROPS
Lift Arms 2
Pivot Rod 2 Install pivot rods to lift arms
Capscrews5/16- 18 x 7/8"Lg. 2 (supplied with Lift Arm kit)
Thrust Washers 2 Mount cutting units to lift arms
Lynch Pin 2 (supplied with Lift Arm kit)
Key 2
Inclinometer 1 Use for site survey before operating machine
EEC Decal 4 Affix to machine for European Compliance
EEC Certificate 2
Operators Manual 2 Read before operating machine
Parts Catalog 1
Operator Video 1 View before operating machine
Engine Manual 1
Pre-Delivery Check List 1 Fill out before delivery to customer
Registration Card 1 Fill out and send to the Toro Co
Specifications and design subject to change without notice.

9
SET-UP INSTRUCTIONS
INSTALL WHEELS
1. Mount a wheel assembly onto each wheel hub
(valve stem outward).
IMPORTANT: Rear tire has a narrower rim than front
tires.
2. Install lug nuts and torque to 45-65 ft-Ib.
INSTALL STEERING WHEEL (Fig. 1)
1. Slide steering wheel onto steering shaft.
1. Steering Wheel
2. Jam Nut
3. Cap
Figure 1
1
2
3
2. Secure steering wheel to shaft with jam nut and
tighten it to 35 ftlb.
3. Install cap to steering wheel with screw.
ACTIVATE, CHARGE AND CONNECT
BATTERY (Fig. 2 & 3)
1. Open hood.
2. Remove battery cover.
Figure 2
1. Battery cover
1
3. If Battery is not filled with electrolyte or activated,
bulk electrolyte with 1.260 specific gravity must be
purchased from a local battery supply outlet and
added to battery.
4. Remove filler caps from battery and slowly fill each
cell until electrolyte is just above the plates.
5. Replace filler caps and connect a 3 to 4 amp
battery charger to the battery posts. Charge the battery
at a rate of 3 to 4 amperes for 4 to 8 hours.
Wear safety goggles and rubber gloves
when working with electrolyte. Charge the
battery in a well ventilated place so gasses
produced while charging can dissipate.
Since the gases are explosive, keep open
flames and electrical spark away from the
battery; do not smoke. Nausea may result
if the gases are inhaled. Unplug charger
from electrical outlet before connecting to
or disconnecting charger leads from bat
tery posts.
CAUTION
6. When battery is charged, disconnect charger from
electrical outlet and battery posts.
7. Remove filler caps. Slowly add electrolyte to each
cell until level is up to fill ring. Install filler caps.
IMPORTANT:Do not overfill battery. Electrolyte will
overflow onto other parts of the machine and
severe corrosion and deterioration will result.
8. Install the positive cable (red) to the positive (+)
terminal and the negative cable (black) to the negative
() terminal of the battery and secure with capscrews
and nuts. Make sure positive (+) terminal is all the way
onto post and cable is positioned snug to battery.
Cable must not contact battery cover. Slide the rubber
boot over the positive terminal to prevent possible
short-out from occurring.
WARNING
Connecting cables to the wrong post
could result in personal injury and/or
damage to the electrical system.
Figure 3
1. Positive (+) battery cable
2. Negative () battery cable
21

10
SET-UP INSTRUCTIONS
IMPORTANT: If battery is ever removed, make sure
battery clamp bolts are reinstalled with bolt heads
positioned on bottom side and nuts on top side. If
clamp bolts are reversed, they may interfere with hard
lines when shifting cutting units.
5. Coat both battery connections with Grafo 112X
(skin over) grease, Toro Part No. 505-47, petroleum
jelly or light grease to prevent corrosion and slide
rubber boot over positive terminal.
6. Install battery cover.
INSTALL SEAT (Fig. 4 - 7)
The Reelmaster 3100 is shipped without the seat
assembly. Deluxe Seat Kit, Model 03225 or Standard
Seat Kit, Model 03224, must be installed as follows:
1. Remove capscrews securing seat mounting
straps to traction unit frame (Fig. 4).
Figure 4
1. Seat mounting strap (2)
1
2. Secure seat mounting straps to seat adjusters with
(4) flange nuts (standard seat) or (4) capscrews, flat
washers and flange nuts (deluxe seat). Mounting
fasteners supplied with seat kit loose parts.
Figure 5
1. Standard seat 2. Seat adjusters 3. Seat belt
1
2
3
3. Install seat belt to holes on each side of seat with
(2) bolts and lockwashers (standard seat) or (2) bolts
and locknuts (deluxe seat). All mounting fasteners
supplied with seat kit loose parts.
4. Position seat and seat straps on frame aligning
mounting holes.
5. Route seat switch wire under right hand seat strap
and connect to appropriate seat switch connector on
harness.
6. On deluxe seat only, route unused seat switch
connector back under seat strap and secure both
wires to rear most hole in seat strap (Fig. 6) with a cable
tie (cable tie supplied with seat kit).
Figure 6
1. Seat switch wire
2. Cable tie
12
7. On standard seat only, slide seat all the way
forward, pull wire to the right so unused connector is
positioned as shown in figure 7 and secure seat switch
wire to rear most hole in seat strap with a cable tie
(cable tie supplied with seat kit).
Figure 7
1. Seat switch wire
2. Cable tie
12
8. Mount seat straps to frame with fasteners
previously removed.
9. Slide seat completely forward and backward to
ensure proper operation and that seat switch wires and
connectors are not pinched or do no contact any
moving parts.