Toro 3678 User manual

FormNo.3401-110RevA
Reelmaster®5610TractionUnit
ModelNo.03678—SerialNo.316000501andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3401-110*A

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................7
Setup...........................................................................12
1AdjustingtheTirePressure....................................12
2AdjustingtheControl-ArmPosition.......................12
3InstallingtheCuttingUnits....................................13
4AdjustingtheTurf-CompensationSpring................16
5InstallingRearWeights.........................................17
6InstallingtheCEHoodLatch................................18
7UsingtheCutting-UnitKickstand...........................18
ProductOverview.........................................................19
Controls...............................................................19
Specications........................................................24
Attachments/Accessories........................................24
Operation....................................................................25
CheckingtheEngine-OilLevel.................................25
CheckingtheCoolingSystem...................................26
AddingFuel...........................................................26
CheckingtheHydraulicFluid...................................27
CheckingtheReel-to-BedknifeContact.....................28
CheckingtheTorqueoftheWheelNuts.....................28
BreakingintheMachine..........................................28
BleedingtheFuelSystem.........................................28
StartingandStoppingtheEngine..............................29
SettingtheReelSpeed.............................................30
AdjustingtheLiftArmCounterbalance.....................30
AdjustingtheLift-ArmTurnaroundPosition..............30
PushingorTowingtheMachine................................31
JackingPoints........................................................31
LocatingtheTieDowns..........................................32
UnderstandingtheDiagnosticLight..........................32
CheckingtheInterlockSwitches...............................32
HydraulicValveSolenoidFunctions..........................33
OperatingTips......................................................33
Maintenance.................................................................34
RecommendedMaintenanceSchedule(s)......................34
DailyMaintenanceChecklist....................................35
ServiceIntervalChart.............................................36
Lubrication...............................................................36
GreasingtheBearingsandBushings..........................36
EngineMaintenance..................................................38
ServicingtheAirCleaner.........................................38
ServicingtheEngineOilandFilter............................38
AdjustingtheThrottle.............................................39
FuelSystemMaintenance...........................................40
DrainingtheFuelTank...........................................40
CheckingtheFuelLinesandConnections..................40
ServicingtheWaterSeparator..................................40
ServicingtheFuelPick-upTubeScreen.....................40
BleedingAirfromtheFuelInjectors..........................41
ElectricalSystemMaintenance....................................41
ServicingtheBattery...............................................41
LocatingtheFuses..................................................42
DriveSystemMaintenance.........................................42
AdjustingtheTractionDriveforNeutral....................42
AdjustingtheRearWheelToe-in..............................43
CoolingSystemMaintenance......................................43
RemovingDebrisfromtheCoolingSystem................43
BrakeMaintenance....................................................44
AdjustingtheParkingBrakes....................................44
AdjustingtheParking-BrakeLatch............................45
BeltMaintenance......................................................45
TensioningtheAlternatorBelt.................................45
HydraulicSystemMaintenance....................................46
ChangingtheHydraulicFluid...................................46
ReplacingtheHydraulicFilters.................................46
CheckingtheHydraulicLinesandHoses....................47
UsingtheHydraulicSystemTestPorts.......................48
CuttingUnitSystemMaintenance.................................49
BacklappingtheCuttingUnits..................................49
Storage........................................................................50
PreparingtheTractionUnit.....................................50
PreparingtheEngine..............................................50
3

Safety
ThismachinemeetsorexceedsENISO5395:2013andANSI
B71.4-2012specicationsineffectattimeofproduction,
whenequippedwithrearweight.Refertothesectioninthis
manualonInstallingRearWeight.
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromtheENISO
5395:2013andANSIB71.4-2012.
Training
•ReadtheOperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longtrousers,andearprotection.Tiebacklong
hair.Donotwearjewelry.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fuel-dispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandexhaustgasescan
collect.
4

•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopesand
duringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethepowertakeoffandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–shutofftheengineandremovethekey.
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Shutofftheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.
•Donotoperatethemowerwhenill,tired,orunderthe
inuenceofalcoholordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels
torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
5

•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtoshutofftheenginequickly.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•WhenoperatingamachinewithROPS(rollover
protectionsystem)neverremovetheROPSandalways
usetheseatbelt.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.
6

SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperator’searandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.77m/s2
Measuredvibrationlevelforlefthand=0.84m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.27m/s2
UncertaintyValue(K)=0.15m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
7

110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-6689
1.Warning—donotcarrypassengers.
117–2718
93-6688
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.
8

BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
121–5644
1.Lightswitch6.Slow
2.Engage7.Lower
3.Powertake-off8.Raise
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10A
3.Headlights—10A
4.Power—10A
5.Enginestart—15A
6.Optionalairrideseatsuspension—10A
7.EnginecomputermanagementC—10A
8.EnginecomputermanagementB—10A
9.EnginecomputermanagementA—10A
9

133-2930
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
6.Warning—readtheOperator'sManual;donottowthe
machine.
133-2931
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15degrees;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine
6.Warning—readtheOperator'sManual;donottowthe
machine.
10

125-8753
1.ReadtheOperator'sManualformoremaintenanceinformation.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthecontrol-armposition.
Right,fronthoseguide1
3Left,fronthoseguide1Installthecuttingunits.
4Nopartsrequired–Adjusttheturf-compensationspring.
5Rearweights(sizevarieswith
conguration).VariesInstallrearweights(orderfromyour ToroDistributor).
Hoodlatchassembly1
6Washer1InstalltheCEhoodlatch.
7Cutting-unitkickstand1Installthecutting-unitkickstand.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
Engineowner’smanual1Engineinformation
PartsCatalog1Usetoreferencepartnumbers
DeclarationofConformity1Declarationofconformity
OperatorTrainingMaterial1Reviewbeforeoperatingthemachine
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.
2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Thecontrol-armpositioncanbeadjustedforyourcomfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure2).
12

Figure2
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Right,fronthoseguide
1Left,fronthoseguide
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.
4.Makesurethatthecounterweight(Figure3)isinstalled
totheproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.
Figure3
1.Counterweight
5.Allthecuttingunitsareshippedwiththe
turf-compensationspringmountedtotherightsideof
thecuttingunit.Theturf-compensationspringmustbe
mountedtothesamesideofthecuttingunitasthereel
drivemotor.Positiontheturfcompensationasfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure4).
Figure4
1.Turf-compensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure4)Remove
theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut.
Positiontheboltheadtotheoutersideofthetab
asshowninFigure5.
13

Figure5
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure5).
Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure6),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure7).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure7and
Figure8).
Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
Figure6
Figure7
1.Hoseguide(#4cuttingunit
shown)
3.Nuts
2.Rodbracket
g019284
11
Figure8
1.Hoseguides(eachmustleantowardthecentercuttingunit)
14

6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromthe
lift-arm-pivotyoke(Figure9).
Figure9
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrier-frameshaftup
intothelift-arm-pivotyoke(Figure10).
Figure10
1.Liftarm3.Lift-arm-pivotyoke
2.Carrier-frameshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19mm(3/4inch).
A.Removethelynchpinandwashersecuringthe
lift-arm-pivotshafttotheliftarmandslidethe
lift-arm-pivotshaftoutoftheliftarm(Figure11).
Figure11
1.Lift-arm-pivot-shaftlynchpinandwasher
B.Insertthelift-armyokeontothecarrier-frame
shaft(Figure10).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandlynchpin(Figure11).
10.Insertthecapoverthecarrier-frameshaftandlift-arm
yoke.
11.Securethecapandthecarrier-frameshafttothe
lift-armyokewiththesnapperpin.
Note:Usetheslotifyoudesireasteeringcuttingunit
orusetheholeifyouarelockingthecuttingunitin
position(Figure9).
12.Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure12).Usethenumberofchainlinks
describedintheOperator'sManualofthecuttingunit.
Figure12
1.Lift-armchain2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothemotor
ange.
16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure13).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
bolts,thentightenthebolts.
Important:Makesurethatthereelmotorhoses
arenottwisted,kinked,orintheriskofbeing
pinched.
15

Figure13
1.Reeldrivemotor2.Mountingbolts
4
Adjustingthe
Turf-CompensationSpring
NoPartsRequired
Procedure
Theturf-compensationspring(Figure14)transfersweight
fromthefronttotherearroller.Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.
Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledintherear
holeinthespringrod(Figure14).
Figure14
1.Turf-compensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis15.9cm
(6.25inches)(Figure14).
Note:Whenoperatingonroughterrain,decreasethe
springlengthby13mm(1/2inch).Groundfollowing
willbeslightlydecreased.
16

5
InstallingRearWeights
Partsneededforthisprocedure:
VariesRearweights(sizevarieswithconguration).
Procedure
ThismachinecomplieswithENISO5395:2013andANSIB71.4-2012Standardswhenequippedwithrearweightsand/or
90lbofcalciumchlorideballastisaddedtorearwheels.Usethefollowingchartstodeterminethecombinationsofweights
requiredforyourconguration.OrderpartsfromyourlocalAuthorizedToroDistributor.
WeightP/N110-8985-03
Groomers,roller
brushes,and/or
baskets
Numberofweights
tomeetANSI(US)
standards
Numberofweightsto
meetCE(European)
standards
Fasteners(2each
required)forweightsWeightLocation
No00N/AN/A
Yes443231-7CarriageBolt,
104-8301Nut
1ontopofbumperand
3underbumper
Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapunctureoccursina
tirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.Topreventpossibledamage
totheturf,immediatelysoaktheaffectedareawithwater.
Usethefollowingproceduretomounttheappropriateamountofweight(seeweightcharts)tothetoporbottomofthe
rearbumperasshowninFigure15.
Figure15
1.Tractionmanifold5.Weight(s)
2.Spacers6.Carriagebolt
3.Bolts7.Nut
4.Washers
1.Removethe3bolts,washers,andspacerssecuringthetractionmanifoldtothebottomoftherearbumper(Figure15a).
2.Positiontheappropriateamountofweightonthetopand/orbottomoftherearbumper.
17

3.Mounttheweight(s)andthetractionmanifoldtothebumperwiththe3bolts,washersandspacerspreviouslyremoved
(Figure15b).
Note:Donotusethespacerswheninstallingmorethantwoweightsunderthebumper(Figure15c).
4.Securetheouteredgesoftheweight(s)tothebumperwith2carriageboltsandnuts(Figure15c).
6
InstallingtheCEHoodLatch
Partsneededforthisprocedure:
1Hoodlatchassembly
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholeintheleft
sideofthehood(Figure16).
Figure16
1.Rubbergrommet
3.Removethenutfromthehood-latchassembly(Figure
17).
Figure17
1.Hoodlatch3.Rubberwasher
2.Nut4.Metalwasher
4.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.
Note:Makesurethattherubbersealingwasher
remainstotheoutersideofthehood.
5.Insidethehood,insertthemetalwasherontothelatch
andsecurewiththenut.
Note:Makesurethatthelatchengagestheframe
catchwhenitislocked.Usetheenclosedhoodlatch
keytooperatethehoodlatch.
7
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryoumusttipthecuttingunittoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstandtoensurethatthenutsonthebackendofthe
bedbaradjustingscrewsarenotrestingontheworksurface
(Figure18).
18

Figure18
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththesnapper
pin(Figure19).
Figure19
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
ProductOverview
Controls
Seat-AdjustingKnobs
Theseat-adjustinglever(Figure20)allowsyoutoadjustthe
seatforwardandrearward.Theweightadjustingknobadjusts
theseatforyourweight.Theweightgaugeindicateswhen
theseatisadjustedtoyourweight.Theheight-adjustingknob
adjuststheseatforyourheight.
Figure20
1.Weightgauge3.Height-adjustingknob
2.Weight-adjustingknob4.Adjustinglever(forward
andrearward)
TractionPedal
Thetractionpedal(Figure21)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomoveforward
andthebottomtomoverearward.Groundspeeddependson
howfaryoupressthepedal.Fornoload,maximumground
speed,fullypressthepedalwhilethethrottleisintheFAST
position.
Tostop,reducefootpressureonthetractionpedalandallow
ittoreturntothecenterposition.
Mow-SpeedLimiter
Whenthemow-speedlimiter(Figure21)isippedup,it
controlsthemowspeedandallowsthecuttingunitstobe
engaged.Eachspaceradjuststhemowingspeedby½mile
perhour.Themorespacersyouhaveonthetopofthebolt,
thesloweryouwillgo.Fortransport,ipbackthemow-speed
limiterandyouwillhavemaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure21)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure21)pushdownthe
brakepedalandpressthetopforwardtolatch.Toreleasethe
19

parkingbrake,pressthebrakepedaluntiltheparkingbrake
latchretracts.
Figure21
1.Tractionpedal4.Brakepedal
2.Mow-speedlimiter5.Parkingbrake
3.Spacers6.Tilt-steeringpedal
Tilt-SteeringPedal
Totiltthesteeringwheeltowardyou,pressthefootpedal
(Figure21)down,andpullthesteeringtowertowardyouto
themostcomfortablepositionandthenreleasethepedal.
ThrottleControl
Movethethrottlecontrol(Figure22)forwardtoincreasethe
enginespeedandrearwardtodecreasespeed.
Figure22
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Throttlecontrol
3.InfoCenter6.Headlightswitch
KeySwitch
Thekeyswitch(Figure22)has3positions:OFF,
ON/PREHEAT,andSTART.
LowerMow/RaiseControlLever
Thislever(Figure22)raisesandlowersthecuttingunitsand
alsostartsandstopsthecutterheadswhenthecutterheads
areenabledinthemowmode.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights(Figure
22).
Enable/DisableSwitch
Usetheenable/disableswitch(Figure22)inconjunctionwith
thelowermow/raisecontrollevertooperatethecutterheads.
Thecutterheadscannotbeloweredwhenthemow/transport
leverisintheTRANSPORTposition.
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels(Figure23).
1
g021209
Figure23
1.Backlaplevers
20