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  9. Toro 4381 User manual

Toro 4381 User manual

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 
  3-5. . . . . . . . . . . . . . . . . . . .
    6. . . . . . . . .
 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
  8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
   9. . . . . . . . . . . . . . . . . . . . . .
Install Front Wheels 9. . . . . . . . . . . . . . . . . . . . . . . . .
Install Rear Wheel 9. . . . . . . . . . . . . . . . . . . . . . . .
Mount eat 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 9. . . . . . . . . . . . . . .
Install teering  Wheel 10. . . . . . . . . . . . . . . . . . . . .
Install Control Lever Knob 10. . . . . . . . . . . . . . . . .
Install Breather Extension & Reservoir Cap 10. . .
Adjust Carrier Frame Rollers 10. . . . . . . . . . . . . . .
Install Cutting Units 11. . . . . . . . . . . . . . . . . . . . . . .
  12. . . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil 12. . . . . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling ystem 13. . . . . . . . . . . . . . . . . . . .
Check Hydraulic ystem Fluid 14. . . . . . . . . . . . .
Inspect Fuel Filter 15. . . . . . . . . . . . . . . . . . . . . . . . .
Check Tire Pressure 15. . . . . . . . . . . . . . . . . . . . . .
Check Reel to Bedknife Contact 15. . . . . . . . . . .
Check Torque of Wheel Nuts 15. . . . . . . . . . . . . . .
 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  18. . . . . . . . . . . . . . . .
Break-In Period 18. . . . . . . . . . . . . . . . . . . . . . . . . .
tarting Instructions 18. . . . . . . . . . . . . . . . . . . . . . .
Bleeding Fuel ystem 18. . . . . . . . . . . . . . . . . . . . .
Check Interlock ystem Operation 19. . . . . . . . . .
Preparing Machine For Mowing 19. . . . . . . . . . . .
Training Period 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Mowing Procedures 20. . . . . . . . . . . . . . . . . . . . . . .
Transport Operation 21. . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-up After Mowing 21. . . . .
Towing Traction Unit 21. . . . . . . . . . . . . . . . . . . . . .
   22. . . . . . . . . . . . . . . . .
   23. . . . . . . . . . .
 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 25. . . . . . . . . . .
ervicing Air Cleaner 25. . . . . . . . . . . . . . . . . . . . . .
Cleaning Radiator and creen 25. . . . . . . . . . . . . .
Changing Engine Oil and Filter 26. . . . . . . . . . . . .
Replacing Fuel Filter 26. . . . . . . . . . . . . . . . . . . . . .
Changing Hydraulic Oil and Filter 26. . . . . . . . . . .
Checking Hydraulic Lines and Hoses 27. . . . . . .
Brake Adjustment 27. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Transmission For Neutral27. . . . . . . . .
Adjusting Transport peed 28. . . . . . . . . . . . . . . . .
Adjusting Mowing peed 28. . . . . . . . . . . . . . . . . .
Adjusting Cutting Unit lift/Drop 28. . . . . . . . . . . . .
Belt Adjustments 28. . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Valve Clearance 29. . . . . . . . . . . . . . . . . . . .
Torque Cylinder Head Bolts 29. . . . . . . . . . . . . . . .
Battery Care 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery torage 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  31. . . . . . . . . . . . . . . . . . .
  32. . . . . . . . . . . . . . . . . . . .
  33. . . . . . . . . . . . . . . . . .
   34. . . . . . . . . . . .
 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
   Back Cover. . . . . . . . . . . . . . . .

 #  ! 
+( 5$)(6: $/(46 5:0%2/ 0($15
!  " 24 <
 = ;3(4521$/ 5$)(6:
,15647&6,21 ($' $1' 71'(4
56$1' 6+( ,15647&6,21 %(&$75(
,6 +$5 62 '2 9,6+ 5$)(6: $,/74( 62 &203/: 9,6+
6+( ,15647&6,21 0$: 4(57/6 ,1 3(4521$/ ,1-74:
Hazard control and accident prevention are dependent
upon the awareness, concern, and proper training of
the personnel involved in the operation, transport,
maintenance, and storage of the machine. Improper
use or maintenance of the machine can result in injury
or death. To reduce the potential for injury or death,
comply with the following safety instructions.
  
 Read and understand the contents of this
Operator's Manual before starting and operating the
machine. Become familiar with all controls and know
how to stop quickly. A replacement manual is available
by sending complete Model and Serial Number to:
The Toro Company
8111 Lyndale Avenue South
Minneapolis, Minnesota  55420-1196
 Never allow children to operate the machine or
adults to operate it without proper instructions.
 Become familiar with the controls and know how to
stop the engine quickly.
 Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is defective or
damaged, repair or replace it before operating the
machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing because it
could get caught in moving parts and possibly cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
ordinances and insurance regulations.
 Make sure work area is clear of objects which
might be picked up and thrown by the reels.
 Do not carry passengers on the machine, and
keep everyone, especially children and pets, away
from the areas of operation.
 Since diesel fuel is highly flammable, handle it
carefully.
A. Use an approved fuel container.
B. Do not remove cap from fuel tank when engine
is hot or running. Remove cap slowly.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to bottom of filler
neck. DO NOT OVERFILL.
E. Wipe up any spilled fuel.
"  
 Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous
and could be deadly.
 Sit on the seat when starting and operating the
machine.
 Check the safety interlock switches daily for proper
operation; refer to page18. If a switch should fail,
replace the switch before operating the machine.
)6(4 (8(4: 692 :($45 4(3/$&( $// 6+4(( ,16(4/2&.
59,6&+(5 ,1 6+( 5$)(6: 5:56(0 4(*$4'/(55 ,) 6+(: $4(
924.,1* 3423(4/: 24 126
 To start the engine:
A. Sit on the seat, make sure cutting units are
disengaged.
B. Verify that functional control lever is in neutral.
C. Verify that parking brake is set.
D. roceed to start engine.
 Using the machine demands attention, and to
prevent loss of control:
A. Mow only in daylight or when there is good
artificial light.
B. Watch for holes or other hidden hazards.
C. Do not drive close to sand traps, ditches, creeks
or other hazards.
D. Reduce speed when making sharp turns. Avoid
sudden stops and starts.
E. Before backing up, look to the rear to be sure no
one is behind the machine.
F. Watch out for traffic when near or crossing roads.
Always yield the right-of-way.
G. Apply the service brakes when going downhill
to keep forward speed slow and to maintain control
of the machine.
 Keep hands, feet and clothing away from moving
parts and the reel discharge area. The grass baskets
must be in place during operation of the reels or
thatchers for maximum safety. Shut the engine off
before emptying the baskets.
 This product may exceed noise levels of 85 dB(A)
at the operator position. Ear protectors are
recommended, for prolonged exposure, to reduce the
potential of permanent hearing damage.
 Raise the cutting units when driving from one work
area to another.
 Do not touch engine, muffler or exhaust pipe while
engine is running or soon after it is stopped because
these areas could be hot enough to cause burns.

!%  !"!
 If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately, turn engine off, wait for
all motion to stop and inspect for damage. A damaged
reel or bedknife must be repaired or replaced before
operation is continued.
 Before getting off the seat:
A. Make sure cutting units are disengaged.
B. Verify that functional control system is in neutral.
C. Set the parking brake.
D. Stop the engine and remove key from ignition
switch.
 Traverse slopes carefully. Do not start or stop
suddenly when traveling uphill or downhill.
 Operator must be skilled and trained in how to
drive on hillsides. Avoid wet slopes. Failure to use
caution on slopes or hills may cause loss of control and
vehicle to tip or roll possibly resulting in personal injury
or death.
 If engine stalls or loses headway and cannot make
it to the top of a slope, do not turn machine around.
Always back slowly straight down the slope.
 ! !  "%   When a person or
pet appears unexpectedly in or near the mowing area,
! $ Careless operation, combined with
terrain angles, ricochets, or improperly positioned
guards can lead to thrown object injuries. Do not
resume mowing until area is cleared.
 Whenever machine is left unattended, make sure
cutting units are fully raised and reels are not spinning,
key is removed from ignition switch and parking brake
is set.
!
 Before servicing or making adjustments to the
machine, stop the engine, remove key from switch to
prevent accidental starting of the engine.
 Be sure entire machine is in good operating
condition. Keep all nuts, bolts, screws and hydraulic
fittings tight.
 Make sure all hydraulic line connectors are
tight,and all hydraulic hoses and lines are in good
condition before applying pressure to the system.
 Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for leaks.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious
damage. If fluid is ejected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine and lowering cutting units
and attachments to the ground.
 To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt. Never wash a warm engine or
electrical connections with water.
 Check all fuel lines for tightness and wear on a
regular basis, and tighten or repair as needed.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing
and any other parts of the body away from the cutting
units, attachments and any moving parts. Keep
everyone away.
 Do not overspeed the engine by changing
governor settings. To assure safety and accuracy, have
an Authorized Toro Distributor check maximum engine
speed with a tachometer. Maximum governed engine
speed should be 3025  50 PM.
 Engine must be shut off before checking oil or
adding oil to the crankcase.
 If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
 At the time of manufacture, the G EENSMASTE
3200-D conformed to safety standards in effect for
riding mowers. To make sure of optimum performance
and continued safety certification of the machine, use
genuine TO O replacement parts and accessories.
eplacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty of The Toro Company.
"  " #
This unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of: 81 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
#! #
&,'0.+
This unit does not exceed a vibration level of 2.5 m/sat
the hands based on measurements of identical
machines per ISO 5349 procedures.
$)-*( -'/
This unit does not exceed a vibration level of 0.5 m/sat
the posterior based on measurements of identical
machines per ISO 2631 procedures.

 !   
                 
                
  
/ "44&27 "3&
"24 0 
/ -002 -"4&
"24 0 
/ 5''-&2 )*&-%
"24 0 
/ "%*"402 "1
"24 0  / 4&&2*/( 06&2
"24 0 
/ &"4 "$,
"24 0 
/ 4&&2*/( 2.
"24 0 
/ &"4 511024
"24 0 
/ "22*&2 2".&3
"24 0 
/ "44&27
"24 0 
/ "%*"402 511024
"24 0 
/ &"4 "$,
"24 0 
/ &542"- %+534.&/4
&-%.&/4
"24 0 
/ 0/420- "/&-
"24 0 
/ 2".& 2033 5#&
"24 0 
93–8067


$!# Tricycle vehicle with two front wheels
providing drive and one rear wheel providing steering.
Operator sits in center over #1 cutting unit with #2 and
#3 cutting units in front of vehicle.
!## Certified to meet A SI specification B7
1.4-1 990 and European CE standards.
: Perkins 103-07 three cylinder water cooled
engine.  41.3 cu. in.  (676 cc) Full pressure lubrication,
oil filter. 17.0 hp at 3600 rpm, 13.2 hp at 2600 rpm.
Engine governed to 3025  ±50 rpm high idle, 1500  ±50
rpm low idle (no load).
! Welded steel tube construction in an A" frame
configuration.
! ! Donaldson Corp. heavy duty remote air
cleaner.
#! Power steering. Danfoss open center,
non-load reacting steering valve with power beyond
for raise/lower circuit and Hydrostat charge circuit. 13"
round steering wheel. o-tool quick adjust steering
arm position, with arm motion allowing  a wide range of
operator sizes. Steering cylinder has a 1.50 inch bore x
6.25 stroke with through shaft design for accurate
straight line steering.
$  #& 6 gallons (22.7 liters) capacity, diesel.
&!$   #& 5.5 gallon (20.8 liter) nylon oil
reservoir. Mobile 424 standard, Mobile EAL 224H
approved. Hydraulic oil filter has 5 micron long life
filtration of circuit.
!# !% Hydrostatic piston pump, closed loop
system. Foot pedal forward and reverse; infinitely
variable. Two front wheel orbit motors, 10.3 in./rev
displacement.
!$   Forward - mowing speed is variable
from 2 to 5 mph (3.2 to 8 km/h), adjusted by stop on
pedal mechanism. Mow speed setting does not affect
transport speed. Maximum transport speed is 8.1 mph
(13 km/h), may be reduced by adjusting stop in footrest
pan without affecting mow speeds. Reverse is 2.5 mph
(4.0 km/h).
$!  # !""$! 10 psi average at
recommended minimum tire pressures, with a 200 lb.
operator and cutting units down.
!" Three 18 x 9.50 x 8, 2 ply pneumatic tubeless
demountable and interchangeable. Smooth tread.
! !""$! 8-12 psi front
8-15 psi rear
!" 6" drum type mechanical with rack and pawl
lock for parking.
$## # !% Hydraulic drive; one .50 in./ rev
gear pump section powers three reel motors in series.
Manifold block with cartridge valves controls flow,
electrical on/off. Reel motors have .73in/ rev
displacement, low pressure case drains, and Toro
exclusive twist-mount" partial flange cut-away for
fast installation.
  Dependent on mowing ground speed, reel rpm,
and number of reel blades. Mowing ground speed is
easily changed by adjusting the pedal mow stop (this
will not affect transport speed). lncreasing ground
speed will increase clip length and decrease cuts per
meter. In general, the quality of cut will be best when
clip and HOC are nearly equal.
$## # $" " Cutting units are
completely free floating, each attaching to the traction
unit by a single low pull point and lifted by a centered lift
arm. Baskets are supported by carrier frames that are
suspended off the ground by adjustable stops in the
tractor frame weldment. Cutting unit floatation is
unaffected by basket content.
#! #$!" Maintenance free 12 volt battery
with 530 cold cranking amps at 0 degrees F. and 85
minutes reserve capacity at 85 degrees F. 27 amp
alternator, circuit fused at 40 amps. Ignition switch/key.
Seat switch. High temperature engine kill override
switch. Harness terminals. fuse slot, and console
switch location available for optional lights installation.
#!"$" Hand operated throttle,
raise/lower-mow lever, and functional control (neutral,
mow, transport) lever. Foot operated traction drive
brakes. Hour meter and  4 bulb warning cluster.
#!"
Traction pedal locks when functional control lever is in
neutral.
Engine cranking requires functional control lever in
neutral, operator does not have to be in seat.
Engine will shut off ifoperator leaves seat without
functional control lever in neutral.
Reels turning forward requires operator in seat,
functional control lever in mow and raise/lower/mow
control momentarily engaged.
Reels turning backward for backlap requires optional
variable reel speed kit installed. Then the reels are
allowed to turn backwards when the functional control
lever in neutral and the backlap switch is closed,
showing reel direction is reversed.
# Contour seat with high backrest. 7 inch fore/aft
slider adjustment with two mounting positions allowing
9 inch total seat travel. Operator manualtube mounted
on the seat back for easy access.


  "!
Width of Cut: 59.0 in. (150 cm)
Wheel Tread: 49.9 in. (127 cm)
Wheel Base: 47.6 in. (121 cm)
Overall Length (w/baskets) 92.4 in. (235 cm)
Overall Width: 68.0 in. (173 cm)
Overall Height: 50.5 in. (128 cm)
Weight w/reels (8 Blade 4 Bolt):1,358 lbs. (616 kg)
" #"
Thatching Reels Model No. 04493
Turf Guardian Leak Detector Model No. 04497
Backlap/Reel Speed it Model No. 04498
Oil Cooler it Model No. 04499
Three Wheel Drive it Model No. 04550
ROPS Model No. 04552
Light it  Model No. 04551
Pull Link it Part No. 94-9630
Spark Arrester Part No. 94-8157
Hose Adapter it Part No. 94-8190
Tie Down it Part No. 94-6379
Traction Tire Part  No. 231-124
 
Wheel Nuts 8 Mount Front Wheels
Wheels 2
Wheel 1
Wheel Bolt 1 Mount Rear Wheel
Locknut 1
Spacers 2
Seat 1 Mount Seat  to Seat Base
Hex Nut 5/16 - 18 4
Control nob 1 Mount to Control Lever
Steering Wheel 1
Cap 1 Mount Steering Wheel
Screws 2
Gauge Bar 1
Machine Screw #10 - 32 x 5/8" lg. 1 Use to Set Height-of-Cut
Jam Nut #10 1
Breather Extension 1 Mount to Hydraulic Reservoir
Rubber Pad 3 Mount to Each Cutting Unit Shield
Grass Basket 3 Mounts to Pull Frame
Ignition eys 2
Operator's Manual (Traction Unit) 2 Read Before Operating Machine
Parts Catalog 1
Registration Card (Traction Unit) 1 Fill out and return to Toro
Registration Card (Cutting Unit) 1
! " !"$
" Mounting fasteners for GREENSMASTER 3200-D cutting units are included with the cutting units.

  
  !
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 -%,
  ! +) 
 &(/ 0!% (%- ' %($'.- +(& 0!% &(.'-
!(%, "' ++ ,-(+ (+$
 ',-%% ++ 0!% "'-( ,-(+ (+$ ',+- 0!% (%-
"'-( (' ( -! ,-(+ (+$ &(.'-"'  !(% "',-%% 
,)+ ,.))%" "' %((, )+-, ' ,%" -! (%-
-!+(. ! -! 0!%
 ',-%% '(-!+ ,)+ ('-( -! (%- ' +(.- -!
(%- -!+(. ! -! +&"'"'  ,-(+ (+$ &(.'-"'  !(%
 '#2 %#3402 (02,
 !*''- $0-4
 1#%'2 
+)52' 
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
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(--(&   ( -! ,-(+ (+$ ',-%% ' -" !-'
%($'.- -( ,.+ 0!% -( ,-(+ (+$ ( '(- (/+
-" !-' %($'.- , 0!% &.,- +(-- +%2
 ") +, "--"'  %' (' 0!% ,,&%2
.&) +, "'-( 0!% !. .'-"% +, ", ,'
1"-"'  - (-! !. +"' , ") .) 1,, +,
 +) 
04' (.'- ,- ,%", "' +('- ,- ( &(.'-"'  !(%,
-( "' ' "-"('%  "' (+0+ #.,-&'- (+ ++
&(.'-"'  !(%, (+ ' "-"('%  "' ++0+
#.,-&'-
 &(/ ($'.-, ,.+"'  ,- ,%", -( )%20((
,!"))"'  , ",+ ($'.-,
 .+ ,- ,%", -( ,- ,.))(+- 0"-!  
($'.-, ,.))%" "' %((, )+-,
+)52' 
 '#4 3511024
 '#4 3-+&'


    " +) 
  --+2 ", '(- "%% 0"-! %-+(%2- (+ -"/-
.%$ %-+(%2- 0"-!  ,)"" +/"-2 &.,- 
).+!, +(&  %(% --+2 ,.))%2 (.-%- '
 -( --+2
!'#2 3#('49 )0))-'3 #/& 25$$'2 )-06'3
7*'/ 702,+/) 7+4* '-'%420-94' *#2)' 4*'
$#44'29 +/ # 7'-- 6'/4+-#4'& 1-#%' 30 )#33'3
120&5%'& 7*+-' %*#2)+/) %#/ &+33+1#4'
+/%' 4*' )#3'3 #2' '81-03+6' ,''1 01'/
(-#.'3 #/& '-'%42+%#- 31#2, #7#9 (20. 4*'
$#44'29 &0 /04 3.0,' #53'# .#9 2'35-4
+( 4*' )#3'3 #2' +/*#-'& /1-5) %*#2)'2
(20. '-'%42+%#- 054-'4 $'(02' %0//'%4+/) 40
02 &+3%0//'%4+/) %*#2)'2 -'#&3 (20. $#4:
4'29 10343

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 )% "%%+ ), 0"-! /'-, )("'-"'  -( -! ++
-(0+ .% -'$ ' (''-   -(  &) --+2
!+ + -( -! --+2 )(,-, !+  -! --+2 - 
+- (  -(  &)+, (+  -(  !(.+,
10
SET UP INST UCTIONS
4. # ((&- ' & '$##( && &$"
!(&! $)(!( # ((&- %$'('
5. "$* !!& %' !$+!-  !(&$!-( ($ 
!! )#(! !*! ' )% ($ !! &# #'(!! !!& %'
IMPO TANT Do not overfill battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
6. #'(!! ( %$'(* ! & ($ ( %$'(* 
(&"#! # ( #(* ! !  ($ ( #(*
/ (&"#! $ ( ((&- # ')& +( %'&+'
# #)(' ! ( &)& $$( $*& ( %$'(*
(&"#! ($ %&*#( %$''! '$&($)( &$" $)&&#
Figure 3
1. Negative (-)
2. Positive (+)
2
1
INSTALL STEE ING WHEEL (Fig. 4)
1. ! '(&# +! $#($ '(&# '(
1. Steering Wheel
2. Jam Nut
3. Cap
Figure 4
1
2
3
2. )& '(&# +! ($ '( +( " #)( #
((# ( ($  (.!
3. #'(!! % ($ '(&# +! +( '&+'
INSTALL CONT OL LEVE  KNOB (Fig. 5)
1. & $#(&$! #$ $#($ !*&
1. Control Lever
2. Control Knob
Figure 5
1
2
INSTALL B EATHE  EXTENSION &
ESE VOI  CAP (Fig. 6)
1. "$* &(& % &$" -&)! &'&*$&
1. Hydraulic eservoir
2. Breather Cap
3. Breather Extension
4. eservoir Cap
Figure 6
1
2
3
4
2. & &(& ,(#'$# #($ &'&*$&
3. & &(& % #($ &(& ,(#'$#
4. "$* # '& '%%# % &$" -&)!
&'&*$& #'(!! % ')& ($ "#
ADJUST CA IE  F AME OLLE S
(Fig. 7)
1. $'($# (&($# )#( $#  !*! ')& # !$+&
)((# )#( &&& &"' ($ ( !$$&
2. &- (( (& '    !&# (+#
&&& &" &$!!&' # !$$&