Toro Super Recycler 20092 User manual

FormNo.3363-703RevB
SuperRecycler®LawnMower
ModelNo.20092—SerialNo.310000001andUp
ModelNo.20092C—SerialNo.310000001andUp
ModelNo.20095—SerialNo.310000001andUp
ModelNo.20095C—SerialNo.310000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners.
Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialproperties.It
isnotdesignedforcuttingbrushorforagricultural
uses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved

EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade
safetyrequirementsforwalk-behindrotarylawnmowers
andtheB71.1specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.Improperlyusingormaintainingthismower
couldresultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeet
andthrowobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryor
death.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadults,whoarefamiliarwith
theinstructions,tooperatethismachine.
•Cleartheareaofobjectssuchasrocks,wire,toys,
etc.,whichcouldbethrownbytheblade.Stay
behindthehandlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbefore
operating.Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
•Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.
Avoiddischargingmaterialagainstawallor
obstruction.Materialmayricochetbacktoward
theoperator.Stopthebladewhencrossinggravel
surfaces.
•Donotoperatemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladecomes
toacompletestopbeforecleaningthemachine,
removinggrasscatcher,oruncloggingthedischarge
guard.
•Operatemachineonlyindaylightorgoodarticial
light.
•Donotoperatemachinewhileundertheinuence
ofalcoholordrugs.
•Neveroperatemowerinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
•Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally,
stoptheengineandcheckforthecauseimmediately.
Vibrationisgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingmachine.
•Seemanufacturer’sinstructionsforproperoperation
andinstallationofaccessories.Onlyuseaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,do
notmowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirection
onslopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,or
embankments.Youcouldloseyourfootingor
balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
2

themachineandthemowingactivity.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunder
thewatchfulcareofaresponsibleadultotherthan
theoperator.
•Bealertandturnmoweroffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyour
viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllfueltank.Replacegascapandtighten
securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipment
isinsafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremove
anyfuel-soakeddebris.Allowmachinetocool
beforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.Disconnectthesparkplugwire
andgroundagainstenginetopreventunintended
starting.
•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
•Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
3

SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
104-7403
Electric-startmodelsonly
4

114-7982
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
104-7953
Electric-startmodelsonly
1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator’sManual.
115-2896
Electric-startmodelsonly
115-8411
1.Unlocked2.Locked
5

Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1
AssemblingandUnfoldingthe
Handle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenassemblingand
unfoldingthehandle.
•Ensurethatthecablesareroutedtotheoutside
ofthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Raisetherearofthemowerhousingtoitshighest
cuttingheightsettingbymovingthe2rearcutting
heightleversallthewayforward.RefertoAdjusting
theCuttingHeightintheOperationsection.
2.Attachthehandleendstothemowerhousingwith
2washersand2handlebolts(Figure3),butdonot
tightenthehandlebolts.
Figure3
1.Washer3.Handleend
2.Handlebolt
Important:Routethecablestothe outside of
thehandle(Figure3).
3.Rotatethehandlerearward(Figure4).
Figure4
4.Lockthehandleatyourdesiredheight.Referto
AdjustingtheHandleHeightintheOperation
section.
5.Torquethehandleboltsto120to160in-lb(14to
17N⋅m).
6.Adjustthecuttingheight.RefertoAdjustingthe
CuttingHeight.
6

2
InstallingtheStarterRope
NoPartsRequired
Procedure
Pullthestarterropethroughtheropeguideonthe
handle(Figure5).
Figure5
1.Starterrope2.Ropeguide
Note:Tomaketheropeeasiertoinstall,squeezethe
controlbaronthehandle.
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmowerdoesnotcomewithoilintheengine.
1.Removethedipstick(Figure6).
Figure6
2.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure6).Do
notoverll.(Max.ll:20oz.(0.59l),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s ;changeityearlythereafter.
RefertoChangingtheEngineOil.
4
ChargingtheBattery
NoPartsRequired
Procedure
Electric-startmodelsonly
RefertoChargingtheBatteryintheMaintenance
section.
7

ProductOverview
Figure7
1.Cuttingheightlever(4)8.Bladecontrolbar
2.Sparkplug9.Upperhandle
3.Airlter10.Electricstarter
(electric-startmodels
only)
4.Fueltankcap11.Grassbag
5.Oilll/Dipstick12.Battery(electric-start
modelsonly)
6.Dischargedeector13.Washoutport
7.Recoilstarthandle
Figure8
1.Grassbag3.Batterycharger
(electric-startmodels
only)
2.Sidedischargechute4.Reardischargeplug
(installed)
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure9).
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure9
8

CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andfullyinstall
thedipstick(Figure10).
Figure10
2.Removethedipstickandchecktheoillevel
(Figure10).IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypouroilintotheoillltubeto
raisetheoilleveltotheFullmarkonthedipstick.
Donotoverll.(Max.ll:20oz.(0.59l),type:SAE
30detergentoilwithanAPIserviceclassicationof
SF,SG,SH,SJ,SL,orhigher.)
3.Installthedipstick.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels
tothesameheight.
Note:Toraisethemower,moveall4cuttingheight
leversforward;tolowerthemower,movethemall
rearward(Figure11).
Figure11
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoaposition
comfortableforyou.
Rotatethehandlelock,movethehandletooneofthree
positions,andlockthehandleintoposition(Figure12).
Figure12
1.Handlelock2.Handlepositions
9

StartingtheEngine
1.Pullthebladecontrolbartothehandle(Figure13).
Figure13
2.Turntheignitionkey(electric-startmodelsonly)
(Figure14)orpulltherecoilstarthandle(Figure15).
Figure14
Figure15
Note:Ifthemowerdoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(Figure16).
Figure16
StoppingtheEngine
Releasethebladecontrolbar(Figure17).
Important:Whenyoureleasethebladecontrol
bar,thebladeshouldstopwithin3seconds.If
itdoesnotstopproperly,stopusingyourmower
immediatelyandcontactanAuthorizedService
Dealer.
Figure17
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto
RemovingtheGrassBag)beforerecyclingtheclippings.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforerecyclingtheclippings.
Important:Ensurethatthereardischargeplug
islockedinplace.Tolocktheplug:Raisethe
dischargedeector(Figure18),rmlypushthe
pluginuntilitsnapsintoplacebehindthetabs,and
rotatetheleverontheplugtotheleft(Figure19).
10

Figure18
1.Dischargedeector2.Reardischargeplug
Figure19
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure19).
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowdebristobethrown
andresultinseriouspersonalinjuryordeathtothe
operatororbystanders.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Routethestarterropearoundthelowerropeguide
(Figure20).
Figure20
1.Lowerropeguide
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoilstarthandle.
2.Raiseandholdupthedischargedeector(Figure21).
11

Figure21
1.Dischargedeector2.Reardischargeplug
3.Pulloutthereardischargeplug(Figure21).
4.Hangtheupperfrontedgeofthebagonthenotches
(Figure22).
Figure22
1.Dischargedeector2.Grassbag
5.Lowerthedischargedeector.
RemovingtheGrassBag
1.Routethestarterropearoundthelowerropeguide
(Figure23).
Figure23
1.Lowerropeguide
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoilstarthandle.
2.Raiseandholdupthedischargedeector.
3.Liftthegrassbagupbythehandleoffthenotches.
4.Installthereardischargeplug(Figure24).
Figure24
1.Dischargedeector2.Reardischargeplug
Important:Ensurethatthereardischargeplug
islockedinplace.Tolocktheplug,rmlypush
thepluginuntilitsnapsintoplacebehindthe
tabs,androtatetheleverontheplugtotheleft
(Figure25).
12

Figure25
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleveronthe
plugtotheright(Figure25).
5.Lowerthedischargedeector.
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinserttherear
dischargeplug(refertoRemovingtheGrassBag)before
side-dischargingtheclippings.
Important:Ensurethatthereardischargeplug
islockedinplace.Tolocktheplug:Raisethe
dischargedeector(Figure26),rmlypushthe
pluginuntilitsnapsintoplacebehindthetabs,and
rotatetheleverontheplugtotheleft(Figure27).
Figure26
1.Dischargedeector2.Reardischargeplug
Figure27
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure19).
13

WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure28).
Figure28
2.Liftopenthesidedischargedoor(Figure29).
Figure29
3.Installthesidedischargechuteandclosethedoor
ontothechute(Figure30).
Figure30
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(Figure31).
Figure31
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe2-inch(51mm)settingunless
thegrassissparseoritislatefallwhengrassgrowth
beginstoslowdown.RefertoAdjustingtheCutting
Height.
•Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
14

–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsat2-1/4inches(60mm)and
therearwheelsat2-3/4inches(70mm).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
•Iftherearemorethan5inches(13cm)ofleaves
onthelawn,setthefrontcuttingheightoneortwo
notcheshigherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst5hours•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemower.
Every25hours
•Chargethebattery.
•Lubricatetherearwheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Every50hours•Changetheengineoil.
Every100hours•Cleanthecoolingsystem(refertoyourengineowner’smanual).
•Replacethesparkplug(refertoyourengineowner’smanual).
Beforestorage•Chargethebattery.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•Replacetheairlter(morefrequentlyindustyoperatingconditions).
•Checkthesparkplug(refertoyourengineowner’smanual).
•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour Engine Operator’ s Man ual foradditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure32)beforeperforminganymaintenance
procedure.
Figure32
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
15

Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidewiththeairlterup.
WARNING
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
ReplacingtheAirFilter
ServiceInterval:Yearly
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Useascrewdrivertoopentheairltercover
(Figure33).
Figure33
3.Replacetheairlter.
4.Installthecover(Figure34).
Figure34
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Removethedipstick(Figure35).
Figure35
3.Tipthemowerontoitsside,withtheairlterup,
todraintheusedoiloutthroughtheoillltube
(Figure36).
Figure36
4.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure37).Do
notoverll.(Max.ll:20oz.(0.59l),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
16

Figure37
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling
center.
ChargingtheBattery
ServiceInterval:Every25hours
Beforestorage
Electric-startmodelsonly
WARNING
Batteryposts,terminals,andrelatedaccessories
containleadandleadcompounds,chemicals
knowntotheStateofCaliforniatocausecancer
andreproductiveharm. W ash hands after handling
batter y .
Chargethebatteryfor24hoursinitially,thenmonthly
(every25starts)orasneeded.Alwaysusethechargerin
ashelteredareaandchargethebatteryatatemperature
between32°F(0°C)and105°F(41°C)whenever
possible.
1.Connectthechargertothemowerwireharness
locatedbelowtheignitionkey(Figure38).
Figure38
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
Note:Yourbatterychargermayhaveatwo-colorLED
displaythatindicatesthefollowingstatesofcharging:
•Aredlightindicatesthatthechargerischargingthe
battery.
•Agreenlightindicatesthatthechargerisfully
chargedorthechargerisdisconnectedfromthe
battery.
•Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.This
statelastsonlyafewminutesuntilthebatteryisfully
charged.
ReplacingtheFuse
Electric-startmodelsonly
Ifthebatterydoesnotchargeortheenginedoesnot
turnwiththeelectricstarter,thefusemaybeblown.
Replaceitwitha40-ampplug-intypefuse.
Important:Youcannotstartthemowerwiththe
electricstarterorchargethebatteryunlessyou
installthefuse.
1.Unclipbothendsofthebatterycoverandremove
it(Figure39).
Figure39
2.Replacethefuseinthefuseholder(Figure40).
Figure40
Note:Yourmowercomeswithasparefuseinthe
batterycompartment.
3.Installthebatterycover.
17

LubricatingtheWheelGears
ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherearwheels
withacleanrag(Figure41).
Figure41
2.Installagreasegunontoeachttingandgentlyapply
2or3pumpsof#2multi-purposelithium-base
grease.
ReplacingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacetheblade
orhaveitsharpened(morefrequently
iftheedgedullsquickly).
Important: Y ou will need a torque wr ench to install
the blade pr oper l y .Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedor
replaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockawoodtoholdthebladesteady
(Figure42).
Figure42
4.Removetheblade,savingallmountinghardware.
5.Installthenewbladeandallmountinghardware.
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m)
isverytight.Whileholdingthebladewitha
blockofwood,putyourweightbehindthe
ratchetorwrenchandtightentheboltsecurely.
Thisboltisverydifculttoovertighten.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
WARNING
Themowermaydislodgematerialfromunderthe
mowerhousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave
completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting.
RefertoAdjustingtheCuttingHeight.
18

2.Movethemowerontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemowerhousing
(Figure43).
Figure43
1.Washoutport
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemower
housing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose
fromthemower.
8.Starttheengineandrunitforafewminutestodry
thehousing.
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemowerinanenclosurenearan
opename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
3.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
4.Removethewirefromthesparkplugandconnect
thewireontotheretainingpost.
5.Removethesparkplug,add1oz.(30ml)ofoil
throughthesparkplughole,andpullthestarterrope
slowlyseveraltimestodistributeoilthroughoutthe
cylindertopreventcylindercorrosionduringthe
off-season.
6.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20N-m).
7.Tightenallnuts,bolts,andscrews.
8.Chargethebatteryfor24hours,thenunplugthe
batterychargerandstorethemowerinanunheated
area.Ifyoumuststorethemowerinaheated
area,youmustchargethebatteryevery90days
(electric-startmodelsonly).
FoldingtheHandle
WARNING
If,whilefoldingthehandleforstoringor
transportingthemower,youaccidentlybumpthe
keyandengagethebladecontrolbar,theengine
couldstartandrotatetheblade,causingserious
personalinjury.
Alwaysremovetheignitionkeybeforeyoufoldthe
handle.
1.Rotatethehandleforward(Figure44).
19

Important:Routethecablestotheoutsideof
thehandleknobsasyoufoldtheupperhandle.
Figure44
2.Tounfoldthehandle,refertoAssemblingand
UnfoldingtheHandleintheSetupsection.
RemovingtheMowerfrom
Storage
1.Chargethebattery(electric-startmodelsonly).
2.Connectthewiretothesparkplug.
20