Toro Reelmaster 5410-D User manual

FormNo.3400-966RevB
Reelmaster®5410-Dor5510-D
TractionUnit
ModelNo.03606—SerialNo.316000501andUp
ModelNo.03607—SerialNo.316000501andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3400-966*B

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedlawnsingolf
courses,parks,sportselds,andoncommercial
grounds.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedonthe
leftsideoftheframeunderthefootrest.Writethe
numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure1),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure1
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SoundPowerLevel............................................6
SoundPressureLevel........................................6
VibrationLevel....................................................6
EngineEmissionCertication.............................6
SafetyandInstructionalDecals..........................7
Setup.......................................................................11
1AdjustingtheTirePressure............................12
2AdjustingtheControl-ArmPosition.................12
3InstallingtheCuttingUnits..............................13
4AdjustingtheTurf-Compensation
Spring...........................................................16
5UsingtheCutting-UnitKickstand....................16
ProductOverview...................................................17
Controls...........................................................17
Specications..................................................25
Attachments/Accessories.................................25
Operation................................................................26
ThinkSafetyFirst..............................................26
CheckingtheEngine-OilLevel..........................26
FillingtheFuelTank..........................................26
CheckingtheCoolingSystem...........................28
CheckingtheHydraulicFluid............................29
CheckingtheReel-to-BedknifeContact............29
ChecktheTorqueoftheWheelNuts.................30
BurnishingtheBrakes.......................................30
StartingandStoppingtheEngine......................30
CuttingGrasswiththeMachine........................30
DieselParticulateFilterRegeneration...............30
AdjustingtheLift-ArmCounterbalance.............39
AdjustingtheLift-ArmTurnaround
Position.........................................................39
PushingorT owingtheMachine........................40
JackingPoints..................................................40
TransportingtheMachine.................................40
LoadingtheMachine........................................41
SettingtheReelSpeed.....................................43
UnderstandingtheDiagnosticLight..................44
CheckingtheInterlockSwitches.......................44
Hydraulic-ValveSolenoidFunctions.................45
OperatingTips.................................................45
Maintenance...........................................................47
RecommendedMaintenanceSchedule(s)...........47
DailyMaintenanceChecklist.............................48
ServiceIntervalChart.......................................49
Lubrication..........................................................49
GreasingtheBearingsandBushings................49
EngineMaintenance...........................................51
ServicingtheAirCleaner..................................51
ServicingtheEngineOil....................................52
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................53
FuelSystemMaintenance...................................54
ServicingtheWaterSeparator.........................54
ServicingtheEngine-FuelFilter........................54
CheckingtheFuelLinesand
Connections..................................................55
FuelPick-upTubeScreen.................................55
ElectricalSystemMaintenance...........................55
ServicingtheBattery.........................................55
Fuses................................................................56
DriveSystemMaintenance..................................56
AdjustingtheTractionDriveforNeutral.............56
AdjustingtheRearWheelToe-in.......................57
CoolingSystemMaintenance..............................57
RemovingDebrisfromtheCooling
System..........................................................57
BrakeMaintenance.............................................58
AdjustingtheParkingBrakes............................58
AdjustingtheParking-BrakeLatch....................59
BeltMaintenance................................................60
ServicingtheAlternatorBelt.............................60
HydraulicSystemMaintenance...........................60
ChangingtheHydraulicFluid............................60
ReplacingtheHydraulicFilters.........................61
CheckingtheHydraulicLinesand
Hoses............................................................62
Hydraulic-SystemT estPorts.............................62
CuttingUnitSystemMaintenance........................63
BacklappingtheCuttingUnits...........................63
Storage...................................................................64
PreparingtheTractionUnit...............................64
PreparingtheEngine........................................64
3

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheENISO
5395:2013andANSIB71.4-2012.
Training
•ReadtheOperator'sManualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstouseorservicethemower.
Localregulationsmayrestricttheageofthe
operator.
•Nevermowwhilepeople,especiallychildren,or
petsarenearby.
•Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto
otherpeopleortheirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekand
obtainprofessionalandpracticalinstruction.The
ownerisresponsiblefortrainingtheusers.Such
instructionshouldemphasizethetheneedfor
careandconcentrationwhenworkingwithride-on
machines.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor
damagetoproperty.
Preparation
•Whilemowing,alwayswearsubstantial,
slip-resistantfootwear,longtrousers,safety
glasses,andearprotection.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,
useextremecareinhandlingfuel.Dieselfuelis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovethefuelcaporaddfuelwiththe
enginerunning.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
•Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer
ratherthanfromafuel-dispensernozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllfueltank.Replacethefuelcapand
tightenitsecurely.
Operation
•Donotoperatetheengineinaconnedspace,
wheredangerouscarbonmonoxideandexhaust
gasescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutches,shiftintoneutral,
andengagetheparkingbrake.
•Usecounterweight(s)orwheelweightsas
recommendedintheOperator'sManual.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornear
roadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow
anyonenearthemachinewhileinoperation.
4

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesin
place.Makesurethatallinterlocksareattached,
adjustedproperly,andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardof
personalinjury.
•Beforeleavingtheoperator'sposition,dothe
following:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment
forthefollowing:
–Beforerefuelling
–Beforeremovingthegrasscatcher/catchers
–Beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position
–Beforeclearingblockages
–Beforechecking,cleaningorworkingonthe
mower
–Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingtheequipment
•Reducetheenginespeedsettingduringengine
run-outand,iftheengineisprovidedwithashutoff
valve,turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Slowdownandusecautionwhenmaking
turnsandcrossingroadsandsidewalks.Stop
cylinders/reelsifnotmowing.
•Donotoperatethemoweriftired,ill,orunderthe
inuenceofalcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeSafety
•Slowdownthemachineanduseextracareon
hillsides.Travelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthestabilityof
themachine.
•Avoidstarting,stopping,orturningthemachine
onaslope.Ifthetireslosetraction,disengage
theblade(s)andproceedslowlystraightdownthe
slope.
•Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
•Whenoperatingthemachineonaslope,always
keepallcuttingunitslowered.
•Avoidturningthemachineonslopes.Ifyoumust
turn,turnslowlyandgraduallydownhill,ifpossible.
•Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe
machine.Followtherecommendationsforusing
themachineonaslopeinthisOperator’sManual.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesure
thattheequipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuilding,wherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessive
grease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace
allwornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,set
parkingbrake,stopengine,andremovekeyfrom
ignition.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairingthemachine.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelpprevent
res.Cleanupoilorfuelspills.
•Usejackstandstosupportcomponentswhen
required.
5

•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Connectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usefull-widthrampsforloadingmachineinto
trailerortruck.
•Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
SoundPowerLevel
Theseunitshaveaguaranteedsoundpowerlevel
of103dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Theseunitshaveasoundpressurelevelatthe
operator’searof86dBA,whichincludesan
UncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinENISO5395:2013.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.66m/s2
Measuredvibrationlevelforlefthand=0.98m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.31m/s2
UncertaintyValue(K)=0.15m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
EngineEmission
Certication
TheengineinthismachineisEPATier4Finaland
stage3bcompliant.
6

SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedorlost.
decal93-7272
93-7272
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
decal110-0986
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
7

r:\decal117-0169
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10A
3.Headlights—10A
4.Power—10A
5.Enginestart—15A
6.Optionalairrideseatsuspension—10A
7.EnginecomputermanagementC—10A
8.EnginecomputermanagementB—10A
9.EnginecomputermanagementA—10A
decal110-8921
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
decal117-2718
117–2718
decal133-2930
133-2930
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
6.Warning—readtheOperator'sManual;donottowthe
machine.
8

decal133-2931
133-2931
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15degrees;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,stop
theengineandremovetheignitionkeybeforeleavingthe
machine.
3.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine
6.Warning—readtheOperator'sManual;donottowthe
machine.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal93-6689
93–6689
1.Danger—noriders.
9

decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)8.Raisethecuttingunits
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
decal120-4158
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
decal125-2927
125–2927
1.ReadtheOperator’sManualformaintenanceinformation.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthecontrol-armposition.
Right,fronthoseguide1
3Left,fronthoseguide1Installthecuttingunits.
4Nopartsrequired–Adjusttheturf-compensationspring.
5Cutting-unitkickstand1Installthecutting-unitkickstand.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
EngineOperator'sManual1Referenceengineinformation.
PartsCatalog1Referencepartnumbers.
Operatortrainingmaterial1Reviewbeforeoperatingthemachine.
Cuttingperformancepaper1Adjustthecutting-unitbedknifetoreel.
Shim1Adjustthecutting-unitbedknifetoreel.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
11

1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.
Correctairpressureinthefrontandreartiresis83
to103kPa(12to15psi).
Important:Maintainevenpressureinalltiresto
ensurethatthereisuniformcontactwiththeturf.
2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Thecontrol-armpositioncanbeadjustedforyour
comfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure2).
g004152
Figure2
1.Controlarm3.Bolt
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition
andtightenthe2bolts.
12

3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Right,fronthoseguide
1Left,fronthoseguide
Procedure
1.Removethereelmotorsfromtheshipping
brackets.
Note:Discardtheshippingbrackets.
2.Removethecuttingunitsfromthecartons.
3.Assembleandadjustthecuttingunitsas
describedintheOperator'sManualforthe
cuttingunits.
4.Makesurethatthecounterweight(Figure3)is
installedtotheproperendofeachcuttingunit
asdescribedintheOperator'sManualforthe
cuttingunits.
g003320
Figure3
1.Counterweight
5.Mounttheturf-compensationspringtothesame
sideofthecuttingunitasthereel-drivemotor.
Repositiontheturf-compensationspringas
follows:
Note:Allcuttingunitsareshippedwiththe
turf-compensationspringmountedtotheright
sideofthecuttingunit.
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecutting-unit
tabs(Figure4).
g003949
Figure4
1.Turf-compensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthe
spring-tubebolttothecarrier-frametab
(Figure4).Removetheassembly.
C.Mountthespring-tubebolttotheopposite
tabonthecarrierframeandsecurewiththe
angenut.
Note:Positiontheboltheadtotheouter
sideofthetabasshowninFigure5.
g003967
Figure5
1.Oppositecarrier-frametab2.Rodbracket
D.Mounttherodbrackettothecutting-unit
tabswiththecarriageboltsandnuts(Figure
5).
Important:Oncuttingunit4(leftfront)
andcuttingunit5(rightfront),usethe
rod-bracket-mountingnutstoinstall
thehoseguidestothefrontofthe
cutting-unittabs(Figure6andFigure7).
Thehoseguidesshouldleantowardthe
centercuttingunit(Figure7andFigure
8).
Note:Wheninstallingorremovingthe
cuttingunits,makesurethatthehairpin
cotterisinstalledinthespring-rodholenext
totherodbracket.Whennotinstallingor
removingthecuttingunits,thehairpincotter
mustbeinstalledintheholeintheendof
therod.
13

g030896
Figure6
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
g015160
Figure7
1.Hoseguide(cuttingunit4
shown)
3.Nut
2.Rodbracket
g019284
11
g019284
Figure8
1.Hoseguidesmustleantowardthecentercuttingunit.
6.Lowerallliftarmscompletely.
7.Removethesnapperpinandthecapfromthe
lift-arm-pivotyoke(Figure9).
14

g003975
Figure9
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunit
undertheliftarmwhileinsertingthecarrier-frame
shaftupintothelift-arm-pivotyoke(Figure10).
g003977
Figure10
1.Liftarm3.Lift-arm-pivotyoke
2.Carrier-frameshaft
9.Usethefollowingprocedureontherearcutting
unitswhentheheightofcutisabove19mm
(3/4inch).
A.Removethelynchpinandwashersecuring
thelift-arm-pivotshafttotheliftarmand
slidethelift-arm-pivotshaftoutofthelift
arm(Figure11).
g003979
Figure11
1.Lynchpinandwasher
B.Insertthelift-armyokeontothecarrier-frame
shaft(Figure10).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandlynchpin
(Figure11).
10.Insertthecapoverthecarrier-frameshaftand
lift-armyoke.
11.Securethecapandthecarrier-frameshaftto
thelift-armyokewiththesnapperpin(Figure9).
Note:Usetheslotifasteeringcuttingunitis
desiredorusetheholeifthecuttingunitistobe
lockedinposition
12.Securethelift-armchaintothechainbracket
withthesnapperpin(Figure12).
Note:Usethenumberofchainlinksdescribed
intheOperator'sManualforthecuttingunit.
g003948
Figure12
1.Lift-armchain3.Pin
2.Chainbracket
13.Oncuttingunit4(leftfront)andcuttingunit5
(rightfront),insertthereel-motorhosesintothe
respectivehoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.Oilthereel-motorO-ringandinstallitontothe
motorange.
16.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure13).
15

Note:Rotatethemotorcounterclockwiseuntil
theangesencircletheboltsandthentighten
thebolts.
Important:Makesurethatthereel-motor
hosesarenottwisted,kinked,oratriskof
beingpinched.
g004127
Figure13
1.Reel-drivemotor2.Mountingbolts
4
Adjustingthe
Turf-CompensationSpring
NoPartsRequired
Procedure
Theturf-compensationspringtransfersweightfrom
thefronttotherearroller(Figure14).Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheground.
1.Makesurethatthehairpincotterisinstalledin
therearholeinthespringrod(Figure14).
g003863
Figure14
1.Turf-compensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
springis12.7cm(5inches)for5-inchcutting
unitsor15.9cm(6.25inches)for7-inchcutting
units(Figure14).
Note:Whenoperatingonroughterrain,
decreasethespringlengthby12.7mm(1/2
inch).Thisslightlydecreasestheground
following.
5
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryouneedtotipthecuttingunittoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbar-adjustingscrewsarenot
restingontheworksurface(Figure15).
16

g003985
Figure15
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure16).
g004144
Figure16
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
ProductOverview
g216864
Figure17
1.Enginehood5.Seatadjustments
2.Seat6.Frontcuttingunits
3.Controlarm7.Rearcuttingunits
4.Steeringwheel
Controls
Seat-AdjustingKnobs
Theseat-adjustingleverallowsyoutoadjust
theseatforwardandrearward(Figure18).The
weight-adjustingknobadjuststheseatforyourweight.
Theweightgaugeindicateswhentheseatisadjusted
totheweightoftheoperator.Theheight-adjusting
knobadjuststheseatforyourheight.
g003954
Figure18
1.Weightgauge3.Height-adjustingknob
2.Weight-adjustingknob4.Adjustinglever
17

TractionPedal
Thetractionpedalcontrolstheforwardandreverse
operation(Figure19).Pressthetopofthepedal
tomoveforwardandthebottomtomoverearward.
Groundspeeddependsonhowfaryoupressthe
pedal.Fornoload,maximumgroundspeed,setthe
enginespeedtotheFASTpositionandfullypressthe
pedal.
Tostop,reducefootpressureonthetractionpedal
andallowittoreturntothecenterposition.
g003955
Figure19
1.Tractionpedal4.Brakepedal
2.Mow-speedlimiter5.Parkingbrake
3.Spacers6.Tilt-steeringpedal
Mow-SpeedLimiter
Whenthemow-speedlimiterisippedup,itcontrols
themowspeedandallowsthecuttingunitstobe
engaged(Figure19).Eachspaceradjuststhe
mowingspeedby0.8km/h(0.5mph).Themore
spacersyouhaveonthetopofthebolt,theslowerthe
mowingspeed.Totransportthemachine,ipbackthe
mow-speedlimiterforthemaximumtransportspeed.
BrakePedal
Pressthebrakepedaltostopthemachine(Figure19).
ParkingBrake
Toengagetheparkingbrake,pushdownonthebrake
pedalandpressthetopforwardtolatch(Figure19).
Toreleasetheparkingbrake,pressthebrakepedal
untiltheparking-brakelatchretracts.
Tilt-SteeringPedal
Totiltthesteeringwheeltowardyou,pressthefoot
pedaldown,pullthesteeringtowertowardyouto
themostcomfortableposition,andreleasethepedal
(Figure19).
Engine-SpeedSwitch
Theengine-speedswitchhas2modestochangethe
enginespeed(Figure20).Bymomentarilytappingthe
switch,youcanchangetheenginespeedin100rpm
increments.Ifyouholdtheswitchdown,theengine
automaticallymovestoHighorLowidle,depending
onwhichendoftheswitchyoupress.
1
2
3
4
5
6G021208
g021208
Figure20
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Engine-speedswitch
3.InfoCenter6.Headlightswitch
Enable/DisableSwitch
Usetheenable/disableswitchinconjunctionwiththe
lowermow/raisecontrollevertooperatethecutting
units(Figure20).
InfoCenter
TheInfoCenterLCDdisplayshowsinformationabout
yourmachine,suchastheoperatingstatus,various
diagnostics,andotherinformationaboutthemachine
(Figure20).
KeySwitch
Thekeyswitchhas3positions:OFF,ON/RUN,and
START(Figure20).
LowerMow/RaiseControlLever
Thisleverraisesandlowersthecuttingunitsandalso
startsandstopsthecuttingunitswhenthecutting
unitsareenabledintheMOWmode(Figure20).You
18

cannotlowerthecuttingunitswhenthemow/transport
leverisintheTRANSPORTposition.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights
(Figure20).
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels
(Figure21).
1
g021209
g021209
Figure21
1.Backlaplevers
Hydraulic-Filter-Restriction
Indicator
Withtheenginerunningatnormaloperating
temperature,ensurethattheindicatorisinthegreen
zone(Figure22).Whentheindicatorisinthered
zone,changethehydrauliclters.
g004132
Figure22
1.Hydraulic-lter-restrictionindicator
PowerPoint
Thepowerpointisa12Vpowersupplyforelectronic
devices(Figure23).
g004133
Figure23
1.Powerpoint
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationabout
yourmachine,suchastheoperatingstatus,various
diagnostics,andotherinformationaboutthemachine
(Figure24).Thereisasplashscreenandmain
informationscreenoftheInfoCenter.Youcanswitch
betweenthesplashscreenandmaininformation
screen,atanytime,bypressinganyoftheInfoCenter
buttonsandthenselectingtheappropriatedirectional
arrow.
19

1
g020650
2
3
4
TORO
g020650
Figure24
1.Indicatorlight3.Middlebutton
2.Rightbutton4.Leftbutton
•LeftButton,MenuAccess/BackButton—Press
thisbuttontoaccesstheInfoCentermenus.
Youcanuseittobackoutofanymenuyouare
currentlyusing.
•MiddleButton—Pressthisbuttontoscrolldown
menus.
•RightButton—Pressthisbuttontoopenamenu
wherearightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each
buttonislabeledwithanicondisplayingitscurrent
function.
InfoCenterIconDescription
SERVICEDUEIndicateswhenscheduledservice
shouldbeperformed
Enginerpm/status—indicatesthe
enginespeed(rpm)
Hourmeter
Infoicon
Fast
Slow
Fuellevel
Stationaryregenerationisrequired.
Theglowplugsareactive.
Raisethecuttingunits.
Lowerthecuttingunits.
Sitintheseat.
ParkingbrakeisOn.
Therangeishigh(transport).
Neutral
Therangeislow(mow).
Engine-coolanttemperature(°Cor
°F)
Temperature(hot)
ThePTOisengaged.
Notallowed
Starttheengine.
Stoptheengine.
20