
TableofContents
Preface................................................................................................................5
Chapter1:Safety............................................................................................1–1
SafetyInstructions.......................................................................................1–2
JackingInstructions.....................................................................................1–6
SafetyandInstructionalDecals....................................................................1–7
Chapter2:SpecicationsandMaintenance....................................................2–1
Specications...............................................................................................2–2
TorqueSpecications...................................................................................2–7
ShopSupplies............................................................................................2–13
SpecialT ools..............................................................................................2–15
Chapter3:Troubleshooting.............................................................................3–1
GEARS–TheSystematicApproachtoDening,DiagnosingandSolving
Problems......................................................................................................3–2
OperatorAdvisories......................................................................................3–3
MachineandEngineFaults...........................................................................3–5
UsingtheTDMDisplay/ControllerScreensforTroubleshooting..................3–12
Troubleshooting–Hydraulic.......................................................................3–14
GeneralHydraulicSystemProblems..........................................................3–15
TractionSystemProblems..........................................................................3–17
SteeringSystemProblems.........................................................................3–19
CuttingUnit(orattachment)Lift/LowerProblems........................................3–20
Troubleshooting–Electrical........................................................................3–21
StartingProblems.......................................................................................3–22
GeneralRunandTransportProblems.........................................................3–24
CuttingUnit(orattachment)Problems........................................................3–25
FactorsThatCanAffectQualityofCut........................................................3–26
Chapter4:Engine...........................................................................................4–1
GeneralInformation.....................................................................................4–2
ServiceandRepairs.....................................................................................4–9
Chapter5:HydraulicSystem...........................................................................5–1
GeneralInformation.....................................................................................5–3
HydraulicSchematics.................................................................................5–12
HydraulicFlowDiagrams............................................................................5–13
TestingtheHydraulicSystem......................................................................5–22
Adjustments...............................................................................................5–50
ServiceandRepairs...................................................................................5–52
Chapter6:ElectricalSystem...........................................................................6–1
GeneralInformation.....................................................................................6–2
ElectricalSchematicsandWireHarnessDrawings/Diagrams.......................6–6
ElectricalSystemQuickChecks....................................................................6–7
TestingtheElectricalComponents................................................................6–9
ServiceandRepairs...................................................................................6–61
Chapter7:Chassis..........................................................................................7–1
GeneralInformation.....................................................................................7–2
Adjustments.................................................................................................7–3
ServiceandRepairs.....................................................................................7–5
Chapter8:CuttingUnits..................................................................................8–1
GeneralInformation.....................................................................................8–2
ServiceandRepairs.....................................................................................8–3
Chapter9:OperatorCab.................................................................................9–1
GeneralInformation.....................................................................................9–2
Adjustments.................................................................................................9–7
ServiceandRepairs.....................................................................................9–9
AppendixA......................................................................................................A–1
ElectricalDrawingDesignations....................................................................A–2
HydraulicSchematic–32002WD.................................................................A–3
Groundsmaster®3200,3300and3310Page7Preface
19240SLRevA