Toro Groundsmaster 4000 Series User manual

FormNo.3458-361RevA
EULightKit
Groundsmaster®4000SeriesRotaryMower
ModelNo.31694
InstallationInstructions
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decal140-1531
140-1531
1.Snowchute—left4.Hazardlight—off
2.Snowchute—right5.Attachment—down
3.Hazardlight—on6.Attachment—up
decal140-1623
140-1623
1.Beacon—off2.Beacon—on
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3458-361*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
Rightheadlight—PartNo.140-6772
(light,mount,washer,andnut)1
Leftheadlight—PartNo.140-6773
(light,mount,washer,andnut)1
Leftlightmount(Groundsmaster4000
Machines)1
Rightlightmount(Groundsmaster4000
Machines)1
Leftlightmount(Groundsmaster4100
Machines)1
Rightlightmount(Groundsmaster4100
Machines)1
Leftlightmount(machineswithacab)1
Rightlightmount(machineswithacab)1
Grommet(Groundsmaster4000
Machinesandmachineswithacab)2
Carriagebolt(1/2x5/8inch—machines
withacab)2
Carriagebolt(1/2x5/8inch—machines
withacab)2
Carriagebolt(1/4x5/8inch—machines
withacab)2
Flangelocknut(1/4inch—machines
withacab)2
3
Cabletie2
Assembletheheadlightstothebrackets.
4Nopartsrequired–Installtheheadlights.
2

ProcedureDescriptionQty.Use
Consoleharness1
Fusemountplate1
Clipnut(#10)1
Flasher1
Flangeheadscrew(#10x3/8inch)1
Cabletie1
Bracketmount2
Clipnut(1/4inch)8
Switchmount1
Multi-functionswitch1
Switchclip(thick)1
Switchclip(thin)1
Switchplug3
Rockerswitch1
Knob2
Fusecover1
Boltretainer2
Carriagebolt(1/4x2inches)4
Flangelocknuts4
Cableties2
Push-infastener2
5
Flange-headsscrew(1/4x3/4inch)4
Installthecontrolconsole.
Horn1
Capscrew(5/16x3/4inch)1
Flangelocknut(5/16inch)1
6Cabletie1
Installthehornandconnecttheconsole
harness.
Tape(double-faceadhesive)1
7Identityplate1
Installtheidentityplate(machinessold
inGermany).
Fuse(10A)2
Fuse(15A)1
8Relay1
Installthefuseandrelay.
3

ProcedureDescriptionQty.Use
Leftlighthousing1
Leftlight-housingmount1
Rightlighthousing1
Rightlight-housingmount1
Carriagebolt(1/4x5/8inch)4
Flangelocknut(1/4inch)4
Lefttaillightandlicenseplateharness1
Righttaillightharness1
Clipnut(1/4inch)4
Innermount2
Socket-headscrew(1/4x3/4inch)8
Taillight2
Phillips-headscrew(#10x1-1/4inches)4
Pivotbracket2
Capscrew(1/4x3/4inch)6
Locknut(1/4inch)6
Leftmountcover1
Rightmountcover1
Push-infasteners8
Swivel-adaptermount2
Carriagebolt(1/4x1-1/4inches)4
9
Flangelocknut(3/8inch)4
Installthetaillights.
Bumper1
Spacer1
Flange-headlocknut(1/4inch)1
Slowmovingvehiclemount1
Speeddecal3
Nutclip(#10)2
License-platelight1
10
Socket-headscrews(#10x3/4inch)2
Installthelicenseplateandsidedecals.
11Nopartsrequired–Connectthetaillightharnesses.
12Nopartsrequired–Connectthebatterycables.
4

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurfaceandlower
thecuttingunits.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g351500
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
1.Openthebatterycoveronthesideoftheshroud
(Figure2).
Note:Pressdownontheatsurfaceabovethe
batterycovertoeasetheremovalofthecover.
g020758
Figure2
1.Batterycover2.Pressdownhere.
2.Disconnectthenegative(black)batterycable.
g020451
Figure3
1.Battery
3.Sliptherubberbootoffthepositiveterminal,and
disconnectthecable.
3
AssemblingtheHeadlights
totheBrackets
Partsneededforthisprocedure:
1Rightheadlight—PartNo.140-6772(light,mount,
washer,andnut)
1Leftheadlight—PartNo.140-6773(light,mount,
washer,andnut)
1Leftlightmount(Groundsmaster4000Machines)
1Rightlightmount(Groundsmaster4000Machines)
1Leftlightmount(Groundsmaster4100Machines)
1Rightlightmount(Groundsmaster4100Machines)
1Leftlightmount(machineswithacab)
1Rightlightmount(machineswithacab)
2Grommet(Groundsmaster4000Machinesand
machineswithacab)
2Carriagebolt(1/2x5/8inch—machineswithacab)
2Carriagebolt(1/2x5/8inch—machineswithacab)
2Carriagebolt(1/4x5/8inch—machineswithacab)
2Flangelocknut(1/4inch—machineswithacab)
2Cabletie
5

IdentifyingtheHeadlights
Atthebracketsideoftheheadlight,lookatthe
informationprintedonthehousing(Figure4).Note
thepartnumberandthe“RH”or“LH”information.
g350385
Figure4
IdentifyingtheHeadlightMounts
UseFigure5,Figure6,andFigure7toidentifythe
headlightmountsforyourmachine.
g350857
Figure5
Groundsmaster4000Machines
1.Leftlightmount2.Rightlightmount
g350858
Figure6
Groundsmaster4100Machines
1.Leftlightmount2.Rightlightmount
g350858
Figure7
MachineswithaCab
1.Leftlightmount2.Rightlightmount
RemovingtheFloorPanel
Hardware
MachineswithaRollBar
Removethe2capscrewsand2thinwashers,2thick
washers,and2angelocknutsthatsecurethefrontof
theoorpaneltotheframeofthemachine(Figure8).
Note:Retainthehardware.
g350418
Figure8
1.Capscrew(1/2x4-1/2
inches)
4.Flangelocknut(1/2inch)
2.Floorpanel5.Thickwasher(1/2x2-1/4
x3/8inch)
3.Thinwasher(1/2x1-3/8
inch)
AssemblingtheHeadlights
Groundsmaster4000Machines
Important:Ensurethatyouassemblethe
headlightmarkedleftandtheleftlightmount,
andtheheadlightmarkedrightandtherightlight
mount.
1.Ifassembled,removethelocknut(12mm)and
lockwasher(12mm)fromthecapscrewinthe
headlightbracket.
6

2.Assemblethecapscrew(12mm)tothelight
mountfortheGroundsmaster4000machines
(Figure9)withthelocknut(12mm)andlock
washer(12mm).
g350742
Figure9
Rightheadlightshown.
1.Headlight3.Lockwasher
2.Lightmount
(Groundsmaster4000
machines)
4.Locknut
3.Tightenthelocknutandcapscrew.
4.Assemblethegrommettothe38mm(1-1/2
inch)holeinthelightmount(Figure10).
g350743
Figure10
1.Headlight3.Grommet
2.Headlightbracket
5.Repeatstepsthrough4fortheotherheadlight
andtheGroundsmaster4100lightmount.
AssemblingtheHeadlights
Groundsmaster4100Machines
Important:Ensurethatyouassemblethe
headlightmarkedleftandtheleftlightmount,
andtheheadlightmarkedrightandtherightlight
mount.
1.Ifassembled,removethelocknut(12mm)and
lockwasher(12mm)fromthecapscrewinthe
headlightbracket.
2.Assemblethecapscrew(12mm)tothelight
mountfortheGroundsmaster4100machines
(Figure11)withthelocknut(12mm)andlock
washer(12mm).
g350745
Figure11
Rightheadlightshown.
1.Headlight3.Lockwasher
2.Lightmount
(Groundsmaster4100
machines)
4.Locknut
3.Tightenthelocknutandcapscrew.
4.Repeatsteps1through3fortheotherheadlight
andtheGroundsmaster4100lightmount.
AssemblingtheHeadlights
MachineswithaCab
Important:Ensurethatyouassemblethe
headlightmarkedleftandtheleftlightmount,
andtheheadlightmarkedrightandtherightlight
mount.
1.Ifassembled,removethelocknut(12mm)and
lockwasher(12mm)fromthecapscrewinthe
headlightbracket.
2.Assemblethecapscrew(12mm)tothelight
mount(Figure12)withthelocknut(12mm)and
lockwasher(12mm).
7

g350618
Figure12
Rightheadlightshown.
1.Headlight3.Lockwasher
2.Lightmount(machines
withacab)
4.Locknut
3.Assemblethegrommettothe38mm(1-1/2
inch)holeinthelightmount(Figure13).
g350619
Figure13
1.Grommet2.Cabheadlightbracket
4.Repeatsteps1through3fortheotherheadlight
andlightmount.
4
InstallingtheHeadlights
NoPartsRequired
InstallingtheHeadlightsandLight
Mounts
MachineswithaRollBar
1.Assembletheheadlightandlightmounttothe
oorpanelandframeofthemachinewiththe
capscrew(1/2x4-1/2inches),thinwasher(1/2x
1-3/8inch),thickwasher(1/2x2-1/4x3/8inch),
andangelocknut(1/2inch)thatyouremoved
inRemovingtheFloorPanelHardware(page6)
asshowninFigure14orFigure15.
8

g350744
Figure14
Groundsmaster4000Machines
1.Capscrew(1/2x4-1/2
inches)
4.Frontframe
2.Thinwasher(1/2x1-3/8
inch)
5.Thickwasher(1/2x2-1/4
x3/8inch)
3.Headlightandlight
mount(Groundsmaster
4000machines)
6.Flangelocknut(1/2inch)
g350746
Figure15
Groundsmaster4100Machines
1.Capscrew(1/2x4-1/2
inches)
4.Frontframe
2.Thinwasher(1/2x1-3/8
inch)
5.Thickwasher(1/2x2-1/4
x3/8inch)
3.Headlightandlightmount
(Groundsmaster4000
machines)
6.Flangelocknut(1/2inch)
2.Torquelocknutandcapscrewandlocknutto91
to113N∙m(67to83ft-lb).
3.Removethecabletiesecuringthe6-socket
connectorlabeledHEADLIGHTLHandthe
6-socketconnectorlabeledHEADLIGHTRHof
themachinewireharnesstothechassisofthe
machine(Figure16).
9

g350888
Figure16
Groundsmaster4000shown;theGroundsmaster4100is
similar.
4.ForGroundsmaster4000machines,routethe
6-socketconnector(labeledHEADLIGHTLHor
HEADLIGHTRHofthemachinewireharness
throughthegrommetasshowninFigure17.
g350903
Figure17
Groundsmaster4000Machines
1.6-socketconnector
(labeledHEADLIGHTLHor
HEADLIGHTRH—machine
wireharness)
2.Grommet
5.Removethecapfromthe6-socketconnector
labeledHEADLIGHTLHorthe6-socketconnector
labeledHEADLIGHTRH,andplugtheconnector
intotheheadlight(Figure18).
g350820
Figure18
1.6-socketconnector
(labeledHEADLIGHTLHor
HEADLIGHTRH—machine
wireharness)
3.Headlight
2.Cap
6.Bundletheexcesswireharnessandsecureitto
thechassiswithacabletie.
7.Repeatsteps1through6fortheheadlightand
lightmountattheothersideofthemachine.
InstallingtheHeadlightsandLight
Mounts
MachineswithaCab
1.Assembletheheadlightandlightmounttothe
headlightbracketonthecabframe(Figure19)
withaange-headcapscrew(1/2x1inch),
angelocknut(1/2inch),carriagebolt(1/4x5/8
inch),andangelocknut(1/4inch).
10