Toro Z Master G3 User manual

FormNo.3360-644RevB
ZMasterG3witha60inTURBO
FORCE®SideDischargeMower
ModelNo.74915—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedon
theengineofthismachine,asparkarresterisavailable
asanoption.Ifyourequireasparkarrestor,contact
yourAuthorizedToroDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SlopeChart..........................................................6
SafetyandInstructionalDecals.............................7
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................12
Operation...................................................................13
AddingFuel.......................................................13
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

CheckingtheEngineOilLevel............................14
BreakingInaNewMachine................................14
UsingtheRolloverProtectionSystem
(ROPS)..........................................................14
ThinkSafetyFirst...............................................15
OperatingtheParkingBrake...............................16
OperatingtheMowerBladeControlSwitch
(PTO)............................................................16
OperatingtheThrottle.......................................17
OperatingtheChoke..........................................17
OperatingtheIgnitionSwitch.............................17
UsingtheFuelShut-OffValve............................18
StartingandStoppingtheEngine........................18
TheSafetyInterlockSystem................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................22
AdjustingtheHeightofCut................................22
AdjustingtheAnti-ScalpRollers.........................23
AdjustingtheFlowBafeCamLocks..................24
PositioningtheFlowBafe.................................24
PositioningtheSeat............................................25
UnlatchingtheSeat.............................................25
UsingtheDriveWheelReleaseValves.................25
UsingtheSideDischarge....................................26
TransportingMachines.......................................26
LoadingMachines..............................................27
OperatingTips...................................................28
Maintenance...............................................................29
RecommendedMaintenanceSchedule(s)................29
Lubrication.............................................................30
GreasingandLubrication...................................30
WheretoGreasetheMower...............................30
LubricateCasterWheelHubs.............................31
EngineMaintenance...............................................32
ServicingtheAirCleaner....................................32
ServicingtheEngineOil.....................................33
ServicingtheSparkPlug.....................................36
CheckSparkArrester(ifequipped)......................37
FuelSystemMaintenance.......................................38
ReplacingtheFuelFilter.....................................38
ServicingtheFuelTank......................................38
ElectricalSystemMaintenance................................39
ServicingtheBattery...........................................39
ServicingtheFuses.............................................41
DriveSystemMaintenance.....................................41
CheckingtheSeatBelt........................................41
CheckingtheRolloverProtectionSystem
(ROPS)Knobs...............................................41
AdjustingtheTracking........................................42
CheckingtheTirePressure.................................42
CheckingtheWheelHubSlottedNut..................42
AdjustingtheCasterPivotBearing......................43
UsingtheClutchShim........................................43
CoolingSystemMaintenance..................................45
CleaningtheEngineScreenandEngineOil
Cooler............................................................45
CleaningtheEngineCoolingFinsand
Shrouds..........................................................45
CheckandCleantheHydraulicUnit
Shrouds..........................................................45
BrakeMaintenance.................................................46
AdjustingtheParkingBrake................................46
BeltMaintenance....................................................47
InspectingtheBelts............................................47
ReplacingtheMowerBelt...................................47
ReplacingtheHydraulicPumpDrive
Belt................................................................48
ControlsSystemMaintenance.................................49
AdjustingtheControlHandlePosition................49
AdjustingtheMotionControlLinkage................50
AdjustingtheMotionControlDamper...............51
AdjustingtheMotionControlNeutralLock
Pivot..............................................................51
HydraulicSystemMaintenance...............................52
ServicingtheHydraulicSystem...........................52
MowerDeckMaintenance......................................54
LevelingtheMowerDeck...................................54
ServicingtheCuttingBlades...............................56
RemovingtheMowerDeck................................58
ReplacingtheGrassDeector.............................59
Cleaning.................................................................60
CleaningUndertheMower.................................60
WasteDisposal...................................................60
Storage.......................................................................61
CleaningandStorage..........................................61
Troubleshooting.........................................................62
Schematics.................................................................64
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction."Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2004.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglishitistheowner’sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toysandwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverrefuelordrainthemachineindoors.
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.
Donotsmoke.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Starttheengineonly
fromtheoperator’sposition.Useseatbeltswiththe
rollbarintheraisedandlockedposition.
•Neverraisemowerwiththebladesrunning.
•NeveroperatewithoutthePTOshield,orother
guardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
drives,engageparkingbrake,shutoffenginebefore
leavingtheoperator’spositionforanyreason
includingemptyingthecatchersoruncloggingthe
chute.
•Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunits.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Slowdownandusecautionwhencrossingroadsand
sidewalks.Stopbladesifnotmowing.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.
4

•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
•Donotmowslopesgreaterthan15degrees.
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatoperatingonwetgrass,acrosssteep
slopes,ordownhillmaycausethemowertolose
traction.Lossoftractiontothedrivewheelsmay
resultinslidingandalossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
UsingtheRolloverProtectionSystem
(ROPS)
•Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
•Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.
•Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.
•Lowertherollbaronlywhenabsolutelynecessary.
Donotweartheseatbeltwiththerollbarfolded
down.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
Maintenanceandstorage
•Disengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
mufers,andenginetohelppreventres.Cleanup
oilorfuelspillage.
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Reconnectpositiverst
andnegativelast.
•Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.
Onlyreplacedamagedblades;neverstraightenor
weldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
5

SlopeChart
6

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
1-403005
54-9220
58-6520
1.Grease
66-1340
68-8340
98-5954
103-2076
105-7798
7

107-2102
107-2112
109-7232
109-7929
109-9477
114-4466
1.Main,25A3.Charge,25A
2.PTO,10A4.Auxiliary,15A
8

114-9834
1.PowerT ake-off(PTO)4.Continuousvariable
setting
2.Choke5.Slow
3.Fast
115-7445
1.Greasepulleys
2.Maintenanceinterval—50
116-0090
116-0157
116-0165
116-0205
9

116-0211
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
116-0752
1.Locked2.Unlocked
109-7069
10

ProductOverview
Figure3
1.Height-of-cutdecklift
pedal
6.Rollbar
2.Transportlock7.Seatbelt
3.Parkingbrakelever8.Fuelcap
4.Controls9.Mowerdeck
5.Motioncontrollevers10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure3andFigure4).
25
25
10
15
G008951
1
2
345
6
Figure4
1.PTOSwitch4.Hourmeter/Safety
interlockdisplay
2.Choke5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhentheengineisrunning.
Usethesetimesforschedulingregularmaintenance
(Figure5).
FuelGauge
Thefuelgaugeislocatedwiththehourmeterandthe
barslightupwhentheignitionswitchison(Figure5).
Theindicatorlightappearswhenthefuellevelislow
(approximatelyonegallonremaininginthefueltank).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandtheindicate
withablacktrianglethattheinterlockcomponentisin
thecorrectposition(Figure5).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure5).
Figure5
1.Fuelgauge(bars)4.Safetyinterlocksymbols
2.Batterylight5.Lowfuelindicatorlight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagethe
electricclutchanddrivethemowerblades.Pullthe
switchuptoengagethebladesandrelease.Todisengage
11

theblades,pushthebladecontrolswitch(PTO)down
ormoveamotioncontrolleverintotheneutrallock
position.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
threepositions:Start,RunandOff.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock
systemtoengageandtodetermineneutralposition.
FuelShut-offValve
Closethefuelshut-offvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width:
60inchDeck
WithoutDeck53.0inches(134.6cm)
DeectorUp61.73inches(156.8cm)
DeectorDown75.67inches(192.2cm)
Length:
60inchDeck
RollBar-Up83.1inches(211.1cm)
RollBar-Down84.8inches(215.4cm)
Height:
RollBar-UpRollBar-Down
70.5inches(179.1cm)46.8inches(118.9cm)
Weight:
60inchDeck
27HPKohlerUnits1255lb(569kg)
12

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
13

Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull,thiswill
allowgasolinetoexpand.Allowa1/4to1/2inch(6
mmto13mm)spacebelowthebreathervalvelocated
onthellerneck.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltank.Ensurethereisspacebelowthe
breathervalveasshowninFigure6.
G009189
G008942
12
4
3
Figure6
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhennew,
placingadditionalloadontheengine.Allow40to50
hoursofbreak-intimefornewmachinestodevelopfull
powerandbestperformance.
UsingtheRolloverProtection
System(ROPS)
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionanduse
theseatbelt.
Ensurethattherearpartoftheseatissecured
withtheseatlatch.
Thereisnorolloverprotectionwhentherollbar
isinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattherearpartoftheseatis
securedwiththeseatlatch.
1.Tolowertherollbar,applyforwardpressuretothe
upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sotheyare
notengaged(Figure7).
14

3.Lowertherollbartothedownposition(Figure7).
Figure7
1.ROPSknob3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartotheoperate
position,rotatetheknobssotheymovepartially
intothegrooves(Figure7).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswillsnap
intopositionwhentheholesalignwiththepins
(Figure7).Pushontherollbarandensurethat
bothpinsareengaged.
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
Operatingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentheroll
barisdown.
Alwayskeeptherollbarintheraisedandlocked
positionandusetheseatbelt.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotoperateneardrop-offsornearwater.
•Donotoperateonslopesgreaterthan
15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
15

Figure8
1.SafeZone-usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone-useawalk
behindmowerand/ora
handtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feetand
headisrecommended.
G009027
12
Figure9
1.Wearsafetyglasses2.Wearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjuryor
propertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
G008960
12
Figure10
ReleasingtheParkingBrake
Pushinthereleasebuttonbeforepushingdown.
G008944
12
3
Figure11
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
16

EngagingtheBladeControlSwitch
(PTO)
Note:Engagingthebladecontrolswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
G008945
Figure12
DisengagingtheBladeControlSwitch
(PTO)
G009174
Figure13
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure14).
Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).
G008946
Figure14
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure15).
3.Pushdownonthechoketodisengagethechoke
aftertheenginehasstarted(Figure15).
G008959
1
2
Figure15
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition
(Figure16).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
17

START
RUN
ST OP
G008947
Figure16
2.Turntheignitionkeytostoptostoptheengine.
UsingtheFuelShut-OffValve
Thefuelshut-offvalveislocatedundertheseat.
Closethefuelshut-offvalvefortransport,maintenance,
andstorage.
Ensurethefuelshut-offvalveisopenwhenstarting
theengine.
Figure17
1.On3.Hosegoingtotheengine
2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.RaisetheROPSupandlockintoplace,sitonthe
seatandfastentheseatbelt.
2.Movethemotioncontrolstoneutrallocked
position.
3.Settheparkingbrake;refertoSettingtheParking
Brake.
4.Movethebladecontrolswitch(PTO)totheOff
position(Figure18).
5.MovethethrottlelevermidwaybetweentheSlow
andFastpositions.
Figure18
6.TurntheignitionkeytotheStartposition
(Figure16).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
18

START
RUN
ST OP
G008947
Figure19
1.Off3.Start
2.Run
StoppingtheEngine
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningtheignitionswitchoff.
Figure20
Important:Makesurethatthefuelshutoffvalveis
closedbeforetransportingorstoringthemachine,
asfuelleakagemayoccur.Settheparkingbrake
beforetransporting.Makesuretoremovethekey
asthefuelpumpmayrunandcausethebattery
tolosecharge.
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
19

UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Youaresittingontheseat.
•Theparkingbrakeisengaged.
•Thebladecontrolswitch(PTO)isdisengaged.
•Themotioncontrolleversareintheneutrallocked
position
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthe
lockedpositionwiththeparkingbrakeengagedorif
yourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhenthe
interlockcomponentisinthecorrectposition.When
thecomponentisinthecorrectposition,atrianglewill
lightupinthecorrespondingsquare.
G009181
1
Figure21
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrakeand
movethebladecontrolswitch(PTO)toon.Try
startingtheengine;theengineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeand
movethebladecontrolswitch(PTO)tooff.Move
eithermotioncontrollever(outofneutrallocked
position).Trystartingtheengine;theengineshould
notcrank.Repeatforothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,move
thebladecontrolswitch(PTO)tooffandmove
themotioncontrolleverstoneutrallockposition.
Nowstarttheengine.Whiletheengineisrunning,
releasetheparkingbrake,engagethebladecontrol
switch(PTO)andriseslightlyfromtheseat;the
engineshouldstop.
4.Sittingontheseat,engagetheparkingbrake,move
thebladecontrolswitch(PTO)tooffandmove
themotioncontrolleverstoneutrallockposition.
Nowstarttheengine.Whiletheengineisrunning,
centereithermotioncontrolandmove(forwardor
reverse);theengineshouldstop.Repeatforother
motioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movethebladecontrolswitch(PTO)tooffand
movethemotioncontrolleverstoneutrallock
position.Trystartingtheengine;theengineshould
notcrank.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
20