Toro LT2240 User manual

FormNo.3445-510RevB
RoadLightKit
LT2240Compact,LT34404-WheelDriveTripleReel,orLT-F3000
TripleFlailMower
ModelNo.02850—SerialNo.400000000andUp
InstallationInstructions
ThisproductcomplieswithallrelevantEuropeandirectives;fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Important:ThewiringsystemforthismachineisdesignedforusewithLEDlightsonly.Use
Toro-suppliedlightsonly.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal134-5457
134-5457
1.Installationlocation
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3445-510*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparetoinstalltheroadlightkit.
Right,rearlightassembly1
Left,rearlightassembly1
Bolt(16x110mm)2
2Flangenut(16mm)2
InstalltheROPScomponents.
3Reector2Installthereectors.
Headlightswitch1
Turnsignalswitch1
4Hazardswitch1
Installthelightandhazardswitches.
Frontlightbarassembly1
Rightlightassembly1
Leftlightassembly1
5Hex-headbolt(12x80mm)2
Assemblethefrontlightbarassembly.
Lightbarmount2
Flangenut(8mm)4
Flange-headbolt(8x65mm)4
6Washer(8mm)4
Installthelightbarmountingbrackets.
Flange-headbolt(6x25mm)2
Flangelocknut(6mm)2
Flange-headbolt(8x30mm)4
7Flangelocknut(8mm)4
Installthefrontlightbar.
Pressuretransducer1
Fitting(3/4x7/16inch)1
Adaptertting(1/4x7/16inch)1
8Seal(1/4inch)—ForMachineswiththe
DifferentialLockKitinstalledonly1
Installthebrake-pressuretransducer.
Numberplate1
Number-platebracket1
Number-platelight1
Phillips-headscrew(#6x1inch)2
Locknut(#6)2
Flange-headbolt(6x20mm)2
9
Flangenut(6mm)2
Assemblethenumberplate.
Flange-headbolt(6x20mm)2
Washer(1/4x3/4inch)3
Flangenut(6mm)2
10Cushionedsupportclamp1
Installthenumberplateandlight.
Lightkitwireharness1
Adhesiveclamp6
Tubeinsert2
Cushionedsupportclamp1
11
Cabletie8
Routethewireharness.
2

ProcedureDescriptionQty.Use
Fuse(10A)1
Fuse(15A)1
12Flasherrelay1
Installthefusesandasherrelay(for
Model31654).
Minifuse(7.5A)2
13Flasherrelay1
Installthefuses(forModels31657and
31659).
14Nopartsrequired–Connectthebattery.
15Nopartsrequired–Testandcalibratethebrake-pressure
transducer.
16Nopartsrequired–Completetheinstallation.
1
PreparingtoInstallthe
RoadLightKit
NoPartsRequired
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.Lowerthecuttingunits.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Waitforallmovingpartstostop.
6.Allowtheenginetocoolcompletely.
RaisingtheOperator’sPlatform
1.Movetheplatform-latchhandle(Figure1)
towardthefrontofthemachineuntilthelatch
hooksclearthelockingbar.
g290373
Figure1
1.Platform-latchhandle
2.Raisetheplatform(Figure2).
Note:Thegasliftcylinderassistsliftingthe
platform.
g290372
Figure2
3

RemovingtheStorage
Compartment
Models31657and31659
1.Attheleftsideoftheoperator’splatform,open
thedoorofthestoragecompartment(Figure3).
g328513
Figure3
1.Washer3.Storagecompartment
2.Knob
2.Removethe3knobsand3washersthatsecure
thestoragecompartmenttothemachine,and
removethecompartment(Figure3).
OpeningtheHood
Models31654
Unlatchandopenthehood.
DisconnectingtheBattery
1.Loosentheforwardnutofthenegative
battery-cableterminal(Figure4).
g344733
Figure4
1.Nut(negative
battery-cableterminal)
2.Negativebatterypost
2.Liftthenegativebatterycablefromthebattery
post(Figure4).
Note:Positionthenegative-batterycablewhere
itcannotcontactthenegativebatterypost.
2
InstallingtheROPS
Components
Partsneededforthisprocedure:
1Right,rearlightassembly
1Left,rearlightassembly
2Bolt(16x110mm)
2Flangenut(16mm)
Procedure
1.Removethepivotbolt(16x100mm)andange
nut(16mm)fromtherightsideoftherollbar
(Figure5).
Discardthepivotbolt(16x100mm)andange
nut(16mm).
4

g344223
Figure5
1.Pivotbolt(16x100mm)2.Flangenut(16mm)
2.Securetheright,rearlightassemblytotheroll
barusingthenewbolt(16x110mm)andnew
angenut(16mm)asshowninFigure6.
g344222
Figure6
Rightsideshown
1.Newbolt(16x110mm)3.Newangenut(16mm)
2.Right,rearlightassembly
3.Repeatthisprocedureontheleftsideoftheroll
bar.
3
InstallingtheReectors
Partsneededforthisprocedure:
2Reector
Procedure
Removethebackinglmandmountthe2reectorsto
thebackofthehoodasshowninFigure7orFigure8.
g344248
Figure7
ReectorlocationforModel31654
g344249
Figure8
ReectorlocationforModel31657and31659
5

4
InstallingtheHeadlight,
TurnSignal,andHazard
Switches
Partsneededforthisprocedure:
1Headlightswitch
1Turnsignalswitch
1Hazardswitch
InstallingtheSwitches
Model31654
1.Removetheplugsshownfromthecontrolarm
(Figure9andFigure10).
Discardtheplugs.
g344366
Figure9
g344364
Figure10
2.Removetheinstrumentpanelandswitchplate
fromthecontrolarm(Figure11andFigure12).
Retainthefastenersforlaterinstallation.
g344365
Figure11
1.Button-headscrew(4x16
mm)
2.Instrumentpanel
6

g344367
Figure12
1.Button-headscrew(8x20
mm)
2.Switchplate
3.Pullthroughthecontrol-armharnessconnectors
withthefollowinglabels:
•LIGHTS
•INDICATORS
•HAZARDS
4.Connectthe3switchestothecorresponding
harnessconnectors(Figure13andFigure14).
g344363
Figure13
1.Turnsignalswitch
g344362
Figure14
1.Headlightswitch2.Hazardswitch
5.Installthepreviouslyremovedinstrumentpanel
andswitchplatefromthecontrolarm(Figure
11andFigure12).
InstallingtheSwitches
Models31657and31659
1.Removethe2Phillips-headscrews(1/4x1
inch)thatsecurethecontrol-armcovertothe
controlarm,andremovethecover(Figure15).
g344284
Figure15
1.Phillips-headscrew(1/4x
1inch)
2.Control-armcover
2.RemovethePhillips-headscrew(#10x3-1/2
inches),locknut(#10),and5ange-headscrews
(#10x3/8inch)thatsecuretherightcontrol-arm
paneltothecontrolarm(Figure14).
7

g351205
Figure16
1.Locknut(#10)3.Flange-headscrew(#10x
3/8inch)
2.Phillips-headscrew(#10x
3-1/2inches)
4.Rightcontrol-armpanel
3.Removetheplugsshownin(Figure17and
Figure18)fromthecontrolarm.
Discardtheplugs.
g351226
Figure17
1.Plugs
g351225
Figure18
1.Plug
4.Pullharnessconnectorswiththefollowinglabels
throughthecontrolarm:
•HAZARDSWITCH
•TURNSIGNALSWITCH
•HEADLIGHTSWITCH
5.Connectthe3switchestothecorresponding
harnessconnectors(Figure19andFigure20).
g351223
Figure19
1.Turnsignalswitch2.Hazardswitch
g351224
Figure20
1.8-pinconnector
(labeledHEADLIGHT
SWITCH—machinewire
harness)
2.Headlightswitch
8

6.Assembletherightcontrol-armpaneltothe
controlarm(Figure21)withthePhillips-head
screw(#10x3-1/2inches),locknut(#10),and5
ange-headscrews(#10x3/8inch).
g351204
Figure21
1.Locknut(#10)3.Flange-headscrew(#10x
3/8inch)
2.Phillips-headscrew(#10x
3-1/2inches)
4.Rightcontrol-armpanel
5
AssemblingtheFrontLight
BarAssembly
Partsneededforthisprocedure:
1Frontlightbarassembly
1Rightlightassembly
1Leftlightassembly
2Hex-headbolt(12x80mm)
Procedure
1.Removethefastenersfromtherightlight
assembly.
Retainthelocknut(12mm)andlockwasher(12
mm).Discardthescrew.
2.Securetherightlightassemblytothefrontlight
barassemblyusing1newhex-headbolt(12
x80mm)andthepreviouslyremovedlocknut
(12mm)andlockwasher(12mm)asshownin
Figure22.
Important:Donotovertightenthefasteners,
asyoucoulddamagethelightassembly.
g344461
Figure22
1.Newhex-headbolt(12x
80mm)
4.Previouslyremovedlock
washer(12mm)
2.Rightlightassembly5.Previouslyremoved
locknut(12mm)
3.Frontlightbarassembly
3.Repeatsteps1and2ontheleftside.
9

6
InstallingtheLightBar
MountingBrackets
Partsneededforthisprocedure:
2Lightbarmount
4Flangenut(8mm)
4Flange-headbolt(8x65mm)
4Washer(8mm)
IdentifyingtheMountingBracket
HolePositions
g344484
Figure23
Holes(lightbararm)
UsetheillustrationinFigure24toidentifythe
mountingbracketholepositionsonthearmofthelight
barforyourmachine.
g344485
Figure24
1.Model316543.Model31659
2.Model31657
Note:Youcanalsorefertothedecalonthelightbar
(Figure25)forinformationaboutthemountingbracket
holepositions.
g344605
Figure25
10