Toro Reelmaster 3555 Series User manual

FormNo.3456-907RevA
RearRollerBrushKit
Reelmaster®3555,5010,and5010-HSeries22-inchCuttingUnit
with5-inchor7-inchReelandUniversalGroomer
ModelNo.03658
ModelNo.03659
InstallationInstructions
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Thiskitismountedtothereelmowersonaride-onmachineandisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Itisprimarilydesignedtokeeptherearrollerofthecuttingunitfreeof
grassanddebris,whichleadstoabetterafter-cutappearanceonwell-maintainedlawnsinparks,sportselds,
andoncommercialgrounds.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Nopartsrequired–Determinethepositionoftherollerbrushandreelmotors.
Roller-brushassembly5
Retainingring5
Rightbelt-cover/plateassembly2
Leftbelt-cover/plateassembly3
90-degreegreasetting5
Bolt(5/16x1/2inch)10
Carriagebolt(Model03658only)10
Weightplate(Model03658only)5
Locknut(Model03658only)10
Drivepulley5
Hex-drivebolt(5/16x1/2inch)5
Belt5
Shimwasher(asrequiredforbeltalignment)5
Installthekit.
Highheight-of-cutbrush(optional)—Installthehighheight-of-cutbrush—forHOCgreaterthan
2.5cm(1inch).
Important:UsetheRearRollerBrushKitonly
whencuttingintheheight-of-cutrangeof6to
25mm(1/4to1inch).Usethehighheight-of-cut
brushwhencuttingabove25mm(1inch).Referto
theprocedureforInstallingtheHighHeight-of-Cut
Brush(Optional).
Note:Determinetheleftandrightsidesofthecutting
unitfrombehindthecuttingunit.
Note:5-inchcuttingunitsdrivenbyelectricreel
motorsor7-inchcuttingunitsdrivenbyeitherelectric
orhydraulicreelmotorsneedtheadditionalEnd
WeightKit(Model03419).
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3456-907*

Determiningthe
Roller-BrushOrientation
Allcuttingunitsareshippedwiththecounterweight
mountedtotheleftendofthecuttingunit.Referto
Figure1todeterminethepositionoftherollerbrush
andreelmotors.
g027187
Figure1
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Rightroller-brushdrive
assembly
4.Cuttingunit48.Leftroller-brushdrive
assembly
Note:Theseinstructionsandillustrationsshowthe
installationofthekitoncuttingunitswiththeuniversal
groomermountedontheleftendofthecuttingunit.
InstallingtheRollerBrush
InstallingtheRoller-Brush
Assembly
1.Ifthecuttingunitsareinstalledonthetraction
unit,parkthemachineonalevelsurface,
engagetheparkingbrake,shutofftheengine,
andremovethekey.
2.Removethegreasettingfortherollerfromthe
sideofthecuttingunitthathastheroller-brush
housing(Figure3).
g032170
Figure2
1.Greasetting
3.Installthe90-degreegreasettingsothatit
facesrearward(Figure2).
g221188
Figure3
1.6mm(1/4inch)spacer4.Flangelocknuts(remove)
2.Side-platemountingange5.Washers
3.90-degreegreasetting
4.Removethe2angelocknutsand10washers
securingeachrollerbrackettothesideplates,
2

aswellasany6mm(1/4inch)spacers
positionedonthetopsideoftheside-plate
mountingange(Figure3).
Note:Donotremovethebolts.Keeptheange
locknutsandwashersforfutureassembly.
5.Positiontheleftorrightroller-brush-assembly
mountingbracketsontotheroller-bracketbolts
(Figure4).
g032172
Figure4
1.Leftroller-brushassembly2.Roller-brushmounting
bracket
Important:Attachthemountingbrackets
fortheroller-brushassemblydirectlyto
thetopsurfaceoftheside-platemounting
angeofthecuttingunit.Donotputspacers
betweentheroller-brushmountingbrackets
andtheside-platemountinganges.Save
theadditional6mm(1/4inch)spacersfor
potentiallateruse.
6.Securethebrush-assemblymountingbrackets
tothecutting-unitsideplateswiththepreviously
removednuts.
InstallingtheWeights
Installtheappropriateweightstothecuttingunits.
•5-inchhydrauliccuttingunits:asshowninFigure
5;partsincludedwithBrushKit(Model03658).
•5-inchelectriccuttingunits:needWeightKit
(Model03419)asshowninFigure6,discardthe
weightandfastenersincludedwiththebrushkit
(donotuse).
•7-inchhydraulicandelectriccuttingunits:need
WeightKit(Model03419)asshowninFigure6for
BrushKit(Model03659).
g032167
Figure5
WeightIncludedwithBrushKit(Model03658)
1.Weightplate3.Flangenuts(5/16inch),
torqueto20to26N∙m(15
to19ft-lb)
2.Carriagebolts(5/16x1
inch)
4.Weight
g032168
Figure6
WeightKit(Model03419)
1.Weightplate4.Washers(5/16inch)
2.Carriagebolts(5/16x2
inch)
5.Flangenuts(5/16inch)
3.Bolts(5/16x1/2inch)6.Weight
3

InstallingtheRoller-BrushPlate
1.Slideeachexcludersealoutwarduntilthelip
sealsareinlightcontactwitheachbearing
housing(Figure7).
g027192
Figure7
1.Bearinghousing2.Excluderseal
2.Removeanddiscardthecap.
g283369
Figure8
1.Cap
3.Installtheleftorrightroller-brushpivotplate
(Figure9).
Note:Ensurethattheidler-pulleyassemblyis
installedonthebottomasshowninFigure9.
g221189
Figure9
1.Roller-brushhousing4.Bolts
2.Retainingring5.Roller-brushpivotplate
assembly
3.Idler-pulleyassembly
4.Apply242Loctite(blue)tothe2bolts(5/16x1/2
inch)andusethemtomountthebrushplateto
theroller-brush-bearinghousing(Figure9).
Note:T orquetheboltsto20to26N∙m(15to
19ft-lb).
5.Securethebrushplatetotheroller-brush
housingwiththeretainingring(Figure9).
6.Ensurethattheroller-brushplateisparallelto
thecutting-unitsideplate.Ifitisnotparallel,
proceedasfollows:
A.Loosenthe2angelocknutssecuring
theroller-brushmountingbrackettothe
cutting-unitsideplate(Figure10).
B.Rotatetheroller-brush-bearinghousinguntil
thebrushplateisparalleltothecutting-unit
sideplate(Figure10).
C.Tightenthe2angelocknutssecuring
theroller-brushmountingbrackettothe
cutting-unitsideplate(Figure10).
4

g032002
Figure10
1.Loosentheseboltsforpositioningtherollerbrush.
2.Loosenthesenutsformakingtheroller-brushplateparallel.
PositioningtheRollerBrush
1.Loosenthe2boltssecuringeach
roller-brush-bearinghousingtotheroller-brush
mountingbracket(Figure10).
Note:Theboltsshouldbeloosefromthe
factory.
2.Positiontherollerbrushsothatitisjusttouching
orrestingontherearroller(Figure11).
Important:Theroller-brushshaftmustnot
contactthecutting-unitsideplate.
Important:Heavybrushcontactonthe
rollercausesprematurebrushwear.
g027303
Figure11
1.Bearinghousing(some
partsnotshown)
5.Lightcontact
2.Sideplate6.Rearroller
3.Rollerbrush7.Greasetting
4.Ensurethatthereis
clearancehere.
Note:Theroller-brushshaftmustbeparallel
totherearroller.
Important:Positionboth
roller-brush-bearinghousingssothat
theyareparalleltothegroundtoensure
clearancefortherear-rollergreasetting.
3.Tightenthe2boltssecuringeach
roller-brush-bearinghousingtotheroller-brush
mountingbrackets.
5

InstallingtheDrivePulley
1.Restrainthereelforinstallation;referto
RestrainingtheReelforInstallingThreaded
Inserts(page12).
2.Installthedrivepulleyontothegroomershaft
(Figure12).
g192352
Figure12
1.Drivepulley2.Flange-headbolt—torque
to20to26N∙m(15to19
ft-lb)
3.Apply242Loctite(blue)totheange-headbolt
andusethebolttosecurethepulleytothe
driveshaft;refertoFigure12.
4.Torquetheboltto20to26N∙m(15to19ft-lb)
Important:Ifyoudonotproperlytorquethe
bolt,theboltwillcomeloose.
InstallingtheBelt
1.Installthebeltontothepulleysasfollows:
•Loopthebeltaroundthedrivepulleyand
thenoverthetopoftheidlerpulley(Figure
13).
g192353
Figure13
1.Drivepulley3.Belt
2.Idler-pulleyassembly4.Drivenpulley
•Startthebeltonthedrivenpulley(Figure
14).
•Useadeep-wellsocket(9/16inch)torotate
thebrushassemblyandguidethebeltonto
thedrivenpulley(Figure14).
6

g020390
Figure14
1.Belt2.9/16-inchdeep-wellsocket
Important:Ensurethattheribsonthebelt
areproperlyseatedinthegroovesineach
pulleyandthatthebeltisinthecenterofthe
idlerpulley.
2.Pushdownontheidlerpulleytoensurethatthe
idler-pulleyassemblypivotsfreely.
CompletingtheInstallation
1.Checkthealignmentofthebeltandpulleysas
follows:
Note:Thebeltmustbeproperlytensionedprior
tocheckingthealignment.
•Layastraightedgealongtheouterfaceof
thedrivepulley(Figure15).Donotlaythe
straightedgeacrossboththedrivepulleyand
thedrivenpulley.
•Theouterfacesofthedrivepulleyandthe
drivenpulleyshouldbeinlinewithin0.76
mm(0.030inch).
•Ifthepulleysarenotaligned,referto
CheckingandAdjustingthePulleyAlignment
(page9).
•Ifthepulleysarealigned,continuewiththe
installation.
•Donotusetheidlerpulleytocheckthe
alignment.
Important:Thebeltmayfailprematurely
ifthepulleysarenotproperlyaligned.
g192350
Figure15
2.Slidethebeltcoverontothemountingboltsand
securethecoverwith2angenuts(Figure16).
Ensurethatthesetscrewisinstalledinthe
upperhole.
Important:Donotovertightenthenutsas
damagetothecovermayoccur.
g221190
Figure16
1.Setscrewinstalled3.Setscrewremoved
2.Beltcover4.Nuts
3.Lubricatethegreasettingsoneachofthe
rollerbrushbearinghousingswithNo.2lithium
grease(Figure17).
Note:Wipeoffanyexcessgrease,specically
aroundtheexcluderseals.
7

g031843
Figure17
InstallingtheHigh
Height-of-CutBrush
(Optional)
Installthehighheight-of-cutbrush(soldseparately)
whentheheightofcutis2.5cm(1inch)ormore(5or
morespacersinstalledbelowtheside-platepad).
1.Ifarollerbrushisinstalledonthecutting
unit,removethe2bolts,washers,andnuts
securingthenon-drive-bearinghousingtothe
bearing-housingmountingbracket(Figure18
andFigure19).
g221191
Figure18
1.Non-drive-bearinghousing
2.Bolts
3.Washers
4.Nuts
2.Slidethenon-drive-bearinghousingandthe
excludersealoffthebrushshaft(Figure19).
g027201
Figure19
1.Non-drive-bearinghousing3.Brushshaft
2.Excluderseal
3.Removethe2J-boltsandthenuts(Figure20).
8

4.Slidetheexistingbrushoffthebrushshaft
(Figure20).
5.Loosenthe2bolts,washers,andnutssecuring
thedrive-bearinghousingtothebearing-housing
mountingbracket(Figure20).
6.Slidethehighheight-of-cutbrushontothebrush
shaft(Figure20).
7.Clampthebrushontotheshaftwiththe2J-bolts
andnutspreviouslyremoved(Figure20).
Important:Insertthethreadedendofthe
J-boltsthroughtheouterholesofthebrush
shaftwhilehookingthecurvedendsofthe
J-boltsintotheinnerholes.
8.TorquetheJ-boltlocknutsto2to3N∙m(20to
25in-lb).
g221192
Figure20
1.Highheight-of-cutbrush4.Nuts
2.J-bolts5.Existingbrush
3.Loosenthesebolts.
9.Installtheexcludersealandthe
non-drive-bearinghousingontothebrush
shaft(Figure19).
10.Mountthenon-drive-bearinghousingtothe
bearing-housingmountingbracketwiththe2
bolts,washers,andnutspreviouslyremoved.
Note:Becarefulnottoknockthesealspring
off.
11.Tightenthe2bolts,washers,andnutssecuring
thedrive-bearinghousingtothebearing-housing
mountingbracket.
Maintenance
•Ensurethatthebrushisparalleltotherollerwith
1.5mm(0.060inch)clearancetolightcontact.
•Greasethettingsevery50hoursandafterevery
washing.
•Whenreplacingarollerbrush,torquetheJ-bolts
to2to3N∙m(20to25in-lb).
•Whenreplacingthebrush-shaft-drivenpulley,
torquethenutto36to45N∙m(27to33ft-lb).
•Whenreplacingthebrush-drivepulley,apply242
Loctite(blue)andtorquetheboltto20to26N∙m
(15to19ft-lb).
Note:Therollerbrush,theidlerbearing,andthebelt
areconsideredconsumableitems.
CheckingandAdjustingthe
PulleyAlignment
1.Thedrivenpulley(attheroller-brushshaft)can
moveinorout(Figure21).
Note:Makenoteofwhichwaythepulleyneeds
tomove.
g193169
Figure21
1.Drivepulley3.Drivenpulley
2.Idlerpulleyassembly4.Driven-pulleynut
2.Whilerotatingthereel,whichrotatesthedrive
pulley,prythebeltoffthedrivepulley(Figure21
Note:Wearapaddedgloveoruseaheavyrag
torotatethereel.
3.Removethelocknutsecuringthedrivenpulley
tothebrushshaft(Figure21orFigure22).
9

Note:Usea1/2-inchwrenchontheroller-brush
shaftatstokeepitfromrotating.
4.Removethedrivenpulleyfromtheshaft(Figure
22).
5.Ifthepulleyneedstomoveout,adda0.8mm
(0.032inch)thickwasher(Figure22).
Note:Ifthepulleyneedstomovein,remove
theexisting0.8mm(0.032inch)thickwasher.
6.Installthepulley.
g193168
Figure22
1.Locknut4.Spacer
2.Drivenpulley5.Brushshaftats
3.Washer—0.8mm(0.032
inch)thick
7.Whileholdingtheatsoftheroller-brushshaft,
securethedrivenpulleyontheshaftwiththe
angenut(3/8-16)previouslyremoved.
Note:Seatthelocknut;thentorqueitto36to
45N∙m(27to33ft-lb).
8.Installthebeltontothepulleysasfollows:
A.Loopthebeltaroundthedrivepulleyand
thenoverthetopoftheidlerpulley(Figure
23).
g192351
Figure23
1.Drivepulley3.Drivenpulley
2.Belt4.Idler-pulleyassembly
B.Startthebeltonthedrivenpulley(Figure
23).
C.Usea9/16-inchdeep-wellsockettorotate
thebrushassemblyandguidethebeltonto
thedrivenpulley(Figure24).
g020390
Figure24
1.Belt2.9/16-inchdeep-wellsocket
Important:Ensurethattheribsonthebelt
areproperlyseatedinthegroovesineach
pulleyandthatthebeltisinthecenterofthe
idlerpulley.
10

9.Checkthepulleyalignmentagainandrepeat
thisprocedureifnecessary.
RestrainingtheReel
WARNING
Thecuttingreelbladesaresharpandcapable
ofamputatinghandsandfeet.
•Keepyourhandsandfeetoutsideofthe
reel.
•Ensurethatthereelisrestrainedbefore
servicingit.
RestrainingtheReelforRemoving
ThreadedInserts
1.Loosentheshield-boltontheleftsideofthe
cuttingunitandraisetherearshield(Figure25).
2.Insertalong-handledprybar(recommended
3/8inchx12incheswithscrewdriverhandle)
throughthebackofthecuttingreel,closest
tothesideofthecuttingunitthatyouwillbe
torquing(Figure25).
3.Placetheprybaragainsttheweldsideofthe
reelsupportplate(Figure25).
Note:Inserttheprybarbetweenthetopofthe
reelshaftandthebacksof2reelbladessothat
thereelwillnotmove.
Important:Donotcontactthecuttingedge
ofanybladeswiththeprybar;thismay
damagethecuttingedgeand/orcauseahigh
blade.
Important:Theinsertontheleftsideof
thecuttingunithasleft-handthreads.The
insertontherightsideofthecuttingunithas
right-handthreads.
g280383
Figure25
1.Threadedinsertfor
removal
4.Reelshaft
2.Loosentheshieldbolt.5.Reelsupportplate
3.Rearshield6.Prybarinsertedalong
theweldsideofthereel
supportplate.
4.Restthehandleoftheprybaragainsttherear
roller.
5.Completetheremovalofthethreadedinsert
whileensuringthattheprybarstaysinplace,
thenremovetheprybar.
6.Lowertherearshieldandtightentheshield-bolt.
11

RestrainingtheReelforInstalling
ThreadedInserts
1.Insertalong-handledprybar(recommended
3/8inchx12incheswithscrewdriverhandle)
throughthefrontofthecuttingreel,closest
tothesideofthecuttingunitthatyouwillbe
torquing(Figure26).
2.Placetheprybaragainsttheweldsideofthe
internalcuttingreelreinforcement(Figure26).
Note:Theprybarshouldcontactabladeatthe
front,thereelshaft,andabladeatthebackof
thebackofthereel,lockingitinplace.
Important:Donotcontactthecuttingedge
ofanybladeswiththeprybar;thismay
damagethecuttingedgeand/orcauseahigh
blade.
Important:Theinsertontheleftsideof
thecuttingunithasleft-handthreads.The
insertontherightsideofthecuttingunithas
right-handthreads.
g280384
Figure26
1.Threadedinsertfor
installation
3.Weldsideofsupportplate
2.Reelshaft4.Prybar
3.Restthehandleoftheprybaragainsttheroller
4.Pertheinsert’sinstallationinstructionsand
torquerequirements,completetheinstallationof
thethreadedinsertwhileensuringthatthepry
barstaysinplace,thenremovetheprybar.
12

Notes:

DeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
03658—
RearRollerBrushKit,
Reelmaster3555,5010,
and5010-HSeries22-inch
CuttingUnitwith5-inchReel
andUniversalGroomer
5INRRBKIT ,UNIV
GROOMERFOR22INCURollerBrushKit2006/42/EC
03659—
RearRollerBrushKit,
Reelmaster5010-HSeries
22-inchCuttingUnitwith
7-inchReelandUniversal
Groomer
7INRRBKIT ,UNIV
GROOMERFOR22INCURollerBrushKit2006/42/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
TomLangworthy
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
September22,2022

UKDeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionRegulation
03658—
RearRollerBrushKit,
Reelmaster3555,5010,
and5010-HSeries22-inch
CuttingUnitwith5-inchReel
andUniversalGroomer
5INRRBKIT ,UNIV
GROOMERFOR22INCURollerBrushKitS.I.2008No.1597
03659—
RearRollerBrushKit,
Reelmaster5010-HSeries
22-inchCuttingUnitwith
7-inchReelandUniversal
Groomer
7INRRBKIT ,UNIV
GROOMERFOR22INCURollerBrushKitS.I.2008No.1597
RelevanttechnicaldocumentationhasbeencompiledasrequiredperSchedule10ofS.I.2008No.1597.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantRegulations.
Thisdeclarationhasbeenissuedunderthesoleresponsibilityofthemanufacturer.
TheobjectofthedeclarationisinconformitywithrelevantUKlegislation.
AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroU.K.Limited
SpellbrookLaneWest
Bishop'sStortford
CM234BU
UnitedKingdom
TomLangworthy
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
September22,2022