Toro Reelmaster 5410-D User manual

FormNo.3382-316RevB
Reelmaster®5410-DTractionUnit
ModelNo.03672—SerialNo.314000001andUp
ModelNo.03672A—SerialNo.314000001andUp
ModelNo.03687—SerialNo.314000001andUp
ModelNo.03687A—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3382-316*B

WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarrester
isincorporatedwiththemuferassembly.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.
Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touse
oroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredlandwithout
asparkarrestermufermaintainedinworking
order,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstates
orfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedlawnsingolf
courses,parks,sportselds,andoncommercial
grounds.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedonthe
leftsideoftheframeunderthefootrest.Writethe
numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
EngineEmissionCertication.............................7
SafetyandInstructionalDecals..........................8
Setup......................................................................12
1AdjustingtheTirePressure............................13
2AdjustingtheStepHeight...............................13
3AdjustingtheControlArmPosition.................13
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurfCompensation
Spring...........................................................17
6UsingtheCuttingUnitKickstand....................17
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................25
Attachments/Accessories.................................25
Operation................................................................25
CheckingtheEngine-OilLevel..........................25
FillingtheFuelTank..........................................26
CheckingtheCoolingSystem...........................27
CheckingtheHydraulicFluid............................28
CheckingtheReeltoBedknifeContact.............28
ChecktheTorqueoftheWheelNuts.................29
StartingandStoppingtheEngine......................29
SettingtheReelSpeed.....................................29
CuttingGrasswiththeMachine........................29
DieselParticulateFilterRegeneration...............30
AdjustingtheLiftArmCounterbalance..............38
AdjustingtheLiftArmTurnAround
Position.........................................................38
PushingorT owingtheMachine........................38
JackingPoints..................................................39
TieDowns.........................................................39
UnderstandingtheDiagnosticLight..................40
CheckingtheInterlockSwitches.......................40
HydraulicValveSolenoidFunctions..................41
OperatingTips.................................................41
Maintenance...........................................................42
RecommendedMaintenanceSchedule(s)...........42
DailyMaintenanceChecklist.............................43
ServiceIntervalChart.......................................44
Lubrication..........................................................44
GreasingtheBearingsandBushings................44
EngineMaintenance...........................................46
ServicingtheAirCleaner..................................46
ServicingtheEngineOil....................................46
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................48
FuelSystemMaintenance...................................48
ServicingtheWaterSeparator.........................48
ServicingtheEngineFuelFilter........................49
CheckingtheFuelLinesand
Connections..................................................49
FuelPick-upTubeScreen.................................49
ElectricalSystemMaintenance...........................50
ServicingtheBattery.........................................50
Fuses................................................................50
DriveSystemMaintenance..................................51
AdjustingtheTractionDriveforNeutral.............51
AdjustingtheRearWheelToe-in.......................51
CoolingSystemMaintenance..............................52
RemovingDebrisfromtheCooling
System..........................................................52
BrakeMaintenance.............................................53
AdjustingtheServiceBrakes............................53
AdjustingtheParkingBrake.............................53
BeltMaintenance................................................54
ServicingtheAlternatorBelt.............................54
HydraulicSystemMaintenance...........................54
ChangingtheHydraulicFluid............................54
ReplacingtheHydraulicFilters.........................55
CheckingtheHydraulicLinesand
Hoses............................................................55
HydraulicSystemTestPorts.............................56
CuttingUnitSystemMaintenance........................57
BacklappingtheCuttingUnits...........................57
Storage...................................................................58
PreparingtheTractionUnit...............................58
PreparingtheEngine........................................58
3

Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2012.
Training
•Readtheoperator'smanualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstouseorservicethemower.
Localregulationsmayrestricttheageofthe
operator.
•Nevermowwhilepeople,especiallychildren,or
petsarenearby.
•Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto
otherpeopleortheirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforits
task;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelry
maygettangledinmovingparts.Donotoperate
theequipmentwhenbarefootorwearingopen
sandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthattheoperator'spresencecontrols,
safetyswitchesandshieldsareattachedand
functioningproperly.Donotoperateunlessthey
arefunctioningproperly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,
ratherthanfromafueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllfueltank.Replacefuelcapand
tightensecurely.
4

Operation
•Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan
collect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutches,shiftintoneutral,
andengagetheparkingbrake.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingup
ordownhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornear
roadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow
anyonenearthemachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesin
place.Besureallinterlocksareattached,adjusted
properly,andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengine
atexcessivespeedmayincreasethehazardof
personalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedriveto
attachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingtheequipment.
•Reducetheenginespeedsettingduringengine
run-outand,iftheengineisprovidedwithashut-off
valve,turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Slowdownandusecautionwhenmaking
turnsandcrossingroadsandsidewalks.Stop
cylinders/reelsifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessive
grease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace
allwornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecare
asrotatingonecylinder/reelcancauseother
cylinders/reelstorotate.
•Disengagedrives,lowerthecuttingunits,set
parkingbrake,stopengineandremovekeyfrom
5

ignition.Waitforallmovementtostopbefore
adjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelpprevent
res.Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/reels.Wear
glovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usefullwidthrampsforloadingmachineinto
trailerortruck.
•Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisable
andrequiredbysomelocalordinancesand
insuranceregulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacethe
switchbeforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
–Donotdriveclosetosandtraps,ditches,
creeks,orotherhazards.
–Reducespeedwhenmakingsharpturns.
Avoidsuddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhill
tokeepforwardspeedslowandtomaintain
controlofthemachine.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbe
hotenoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannot
makeittothetopofaslope,donotturnthe
machinearound.Alwaysbackslowly,straight
downtheslope.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretight
andallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,not
yourhands,tosearchforleaks.Hydraulicuid
escapingunderpressurecanhavesufcient
forcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystem
mustberelievedbystoppingtheengineand
6

loweringthecuttingunitsandattachmentstothe
ground.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,
clothing,andanypartsofthebodyawayfromthe
cuttingunits,attachments,andanymovingparts.
Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.
EngineEmission
Certication
TheengineinthismachineisEPATier4Finaland
stage3bcompliant.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal93-7272
93-7272
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
decal110-0986
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
8

r:\decal117-0169
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10amp
3.Headlights—10amp
4.Power—10amp
5.Enginestart—15amp
6.Optionalairrideseatsuspension—10amp
7.EnginecomputermanagementC—10amp
8.EnginecomputermanagementB—10amp
9.EnginecomputermanagementA—10amp
decal110-8921
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
decal117-2718
117–2718
r:\decal110-8869
110-8869
1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes;usearolloverprotectionsystemandweartheseat
belt.AlwayswearaseatbeltwhenaROPSisinplace.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingdecks,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
5.Warning—readtheOperator'sManual,donottowthe
machine.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal93-6689
93–6689
1.Danger—donotsitontheplasticshroud.
9

decal110-8924
110-8924
1.Warning—readtheOperator'sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes.
5.Warning—readtheOperator'sManual,donottowthe
machine.
r:\decal110-8973
110-8973
(Afxoverpartno.110–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachinefor
compliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Tippinghazard—donotoperateonslopesgreaterthan15°;
lowerthecuttingdeckswhenoperatingonslopes;wear
thesafetybelt.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingdecks,stoptheengineand
removetheignitionkeybeforeleavingthemachine
5.Warning—readtheOperator'sManualbeforetowingthe
machine.
decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)8.Raisethecuttingunits
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
decal120-4158
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
10

decal125-2927
125–2927
1.ReadtheOperator’sManualformaintenanceinformation.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthestepheight.
3Nopartsrequired–Adjustthecontrolarmposition.
Fronthoseguide-R.H.1
4Fronthoseguide-L.H.1Installthecuttingunits
5Nopartsrequired–Adjusttheturfcompensationspring.
6Cuttingunitkickstand1InstalltheCuttingUnitKickstand.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
EngineOperator'sManual1Usetoreferenceengineinformation
PartsCatalog1Usetoreferencepartnumbers
OperatorTrainingMaterial1Reviewbeforeoperatingthemachine
CuttingPerformancePaper1Usedforadjustingthecuttingunitbedknifetoreel
Shim1Usedforadjustingthecuttingunitbedknifetoreel
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
12

1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.
Correctairpressureinthefrontandreartiresis83
to103kPa(12to15psi).
Important:Maintainevenpressureinalltiresto
ensureuniformcontactwiththeturf.
2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedforthe
operatorscomfort.
1.Removethe2boltsandnutssecuringthestep
bracketstothetractionunitframe(Figure2)
g003959
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheight
andre-securethebracketstotheframewiththe
2boltsandnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedforthe
operatorscomfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure3).
g004152
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition
andtightenthe2bolts.
13

4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshipping
brackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.
Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
4.Makesurethecounterweight(Figure4)is
installedtotheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g003320
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightside
ofthecuttingunit.Theturfcompensationspring
mustbemountedtothesamesideofthecutting
unitasthereeldrivemotor.Repositiontheturf
compensationasfollows:
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecuttingunit
tabs(Figure5).
g003949
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespring
tubebolttothecarrierframetab(Figure5)
Removetheassembly.
C.Mountthespringtubebolttotheopposite
tabonthecarrierframeandsecurewiththe
angenut.Theboltheadistobepositioned
totheoutersideofthetabasshownin
Figure6.
g003967
Figure6
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunit
tabswiththecarriageboltsandnuts(Figure
6).
Important:Onthe#4(leftfront)and
#5(rightfront)cuttingunits(Figure7),
usetherodbracketmountingnutsto
installthehoseguidestothefrontofthe
cuttingunittabs(Figure8).Thehose
guidesshouldleantowardthecenter
cuttingunit(Figure8andFigure9).
g014684
Figure7
14

g015160
Figure8
1.Hoseguide(#4cuttingunit
shown)
3.Nuts
2.Rodbracket
g019284
Figure9
1.Hoseguides(eachmustleantowardthecentercuttingunit)
Note:Wheninstallingorremovingthe
cuttingunits,makesurethehairpincotter
isinstalledinthespringrodholenextto
therodbracket.Whennotinstallingor
removingthecuttingunits,thehairpincotter
mustbeinstalledintheholeintheendof
therod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromthe
liftarmpivotyoke(Figure10).
15

g003975
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunit
undertheliftarmwhileinsertingthecarrierframe
shaftupintotheliftarmpivotyoke(Figure11).
g003977
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcutting
unitswhentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuring
theliftarmpivotshafttotheliftarmand
slidetheliftarmpivotshaftoutoftheliftarm
(Figure12).
g003979
Figure12
1.Liftarmpivotshaftlynchpinandwasher
B.Inserttheliftarmyokeontothecarrier
frameshaft(Figure11).
C.Inserttheliftarmshaftintotheliftarmand
secureitwiththewasherandlynchpin
(Figure12).
10.Insertthecapoverthecarrierframeshaftand
liftarmyoke.
11.Securethecapandthecarrierframeshaftto
theliftarmyokewiththesnapperpin.Usethe
slotifasteeringcuttingunitisdesiredorusethe
holeifthecuttingunitistobelockedinposition
(Figure10).
12.Securetheliftarmchaintothechainbracket
withthesnapperpin(Figure13).Usethe
numberofchainlinksdescribedinthecutting
unitOperator'sManual.
g003948
Figure13
1.Liftarmchain2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintothe
respectivehoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothe
motorange.
16.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure14).
Rotatethemotorcounterclockwiseuntilthe
angesencircletheboltsthentightenthebolts.
16

Important:Makesurethereelmotorhoses
arenottwisted,kinkedorintheriskofbeing
pinched.
g004127
Figure14
1.Reeldrivemotor2.Mountingbolts
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfers
weightfromthefronttotherearroller.(Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.)
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledinthe
rearholeinthespringrod(Figure15).
g003863
Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
springis12.7cm(5inches)onReelmaster
5410,5inchcuttingunitsor15.9cm(6.25
inches)onReelmaster5510,7inchcuttingunits
(Figure15).
Note:Whenoperatingonroughterrain
decreasethespringlengthby12.7mm
(1/2inch).Groundfollowingwillbeslightly
decreased.
6
UsingtheCuttingUnit
Kickstand
Partsneededforthisprocedure:
1Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethenutsontheback
endofthebedbaradjustingscrewsarenotrestingon
theworksurface(Figure16).
17

g003985
Figure16
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure17).
g004144
Figure17
1.Chainbracket3.Cuttingunitkickstand
2.Snapperpin
ProductOverview
g003945
Figure18
1.Enginehood5.Seat
2.Operator'sseat6.Frontcuttingunits
3.Controlarm7.Rearcuttingunits
4.Steeringwheel
Controls
SeatAdjustingKnobs
Theseatadjustinglever(Figure19)allowsyouto
adjusttheseatforeandaft.Theweightadjusting
knobadjuststheseatfortheoperator'sweight.The
weightgaugeindicateswhentheseatisadjustedto
theweightoftheoperator.Theheightadjustingknob
adjuststheseatfortheoperator'sheight.
g003954
Figure19
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob4.Adjustinglever(foreand
aft)
18

TractionPedal
Thetractionpedal(Figure20)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomoverearward.Ground
speeddependsonhowfaryoupressthepedal.For
noload,maximumgroundspeed,fullypressthepedal
whiletheenginespeedsettingisintheFastposition.
Tostop,reducefootpressureonthetractionpedal
andallowittoreturntothecenterposition.
g003955
Figure20
1.Tractionpedal4.Brakepedal
2.Mowspeedlimiter5.Parkingbrake
3.Spacers6.Tiltsteeringpedal
MowSpeedLimiter
Whenthemowspeedlimiter(Figure20)isippedup
itwillcontrolthemowspeedandallowthecutting
unitstobeengaged.Eachspaceradjuststhemowing
speedby.8kph(½mileperhour).Themorespacers
youhaveonthetopofthebolt,thesloweryouwillgo.
Fortransport,ipbackthemowspeedlimiterandyou
willhavemaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure20)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure20)pushdown
onthebrakepedalandpressthetopforwardtolatch.
Toreleasetheparkingbrake,pressthebrakepedal
untiltheparkingbrakelatchretracts.
TiltSteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefoot
pedal(Figure20)down,andpullthesteeringtower
towardyoutothemostcomfortablepositionandthen
releasethepedal.
EngineSpeedSwitch
Theenginespeedswitch(Figure21)hastwomodes
tochangetheenginespeed.Bymomentarilytapping
theswitch,theenginespeedcanbeincreasedor
decreasedin100rpmincrements.Byholdingthe
switchdowntheenginewillautomaticallymoveto
HighorLowidle,dependingonwhichendofthe
switchisdepressed.
g021208
Figure21
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Enginespeedswitch
3.InfoCenter6.Headlightswitch
Enable/DisableSwitch
Usetheenable/disableswitch(Figure21)in
conjunctionwiththelowermow/raisecontrolleverto
operatethecutterheads.
InfoCenter
TheInfoCenterLCDdisplayshowsinformationabout
yourmachinesuchastheoperatingstatus,various
diagnosticsandotherinformationaboutthemachine
(Figure21).
KeySwitch
Thekeyswitch(Figure21)hasthreepositions:Off,
On/Run,andStart.
19

LowerMow/RaiseControlLever
Thislever(Figure21)raisesandlowersthecutting
unitsandalsostartsandstopsthecutterheads
whenthecutterheadsareenabledinthemowmode.
Thecutterheadscannotbeloweredwhenthe
mow/transportleverisinthetransportposition.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights
(Figure21).
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels
(Figure22).
g021209
Figure22
1.Backlaplevers
HydraulicFilterRestriction
Indicator
Withtheenginerunningatnormaloperating
temperature,viewtheindicator(Figure23),itshould
beintheGreenzone.Whentheindicatorisinthe
Redzone,changethehydrauliclters.
g004132
Figure23
1.Hydrauliclterrestrictionindicator
PowerPoint
Thepowerpointisa12voltpowersupplyfor
electronicdevices(Figure24).
g004133
Figure24
1.Powerpoint
20