Toro GrandStand 74567TE User manual

FormNo.3360-931RevB
GrandStand™Mower
witha122cmor132cmTURBOFORCE®
CuttingUnit
ModelNo.74567TE—SerialNo.290000001andUp
ModelNo.74569TE—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralLawnMowerSafety.................................3
ToroMowerSafety...............................................5
SoundPressure.....................................................6
SoundPower........................................................6
Vibration..............................................................6
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................12
Operation...................................................................13
AddingFuel.......................................................13
CheckingtheEngineOilLevel............................14
BreakingInaNewMachine................................14
ThinkSafetyFirst...............................................14
OperatingtheParkingBrake...............................14
OperatingtheMowerBladeControlSwitch
(PTO)............................................................15
OperatingtheThrottle.......................................15
OperatingtheChoke..........................................15
OperatingtheIgnitionSwitch.............................16
UsingtheSpeedControlLever...........................16
UsingtheFuelShut-OffValve............................16
StartingandStoppingtheEngine........................17
TheSafetyInterlockSystem................................18
OperatingthePlatform......................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................21
PushingtheMachinebyHand.............................21
TransportingMachines.......................................22
LoadingMachines..............................................22
SideDischargingorMulchingtheGrass..............23
AdjustingtheHeight-of-Cut...............................23
AdjustingtheFlowBafe...................................23
PositioningtheFlowBafe.................................24
UsingWeights....................................................25
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
PremaintenanceProcedures....................................27
RaisingtheMowerforAccess.............................27
RemovetheCushionforRearAccess..................28
Lubrication.............................................................29
HowtoGrease...................................................29
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

LubricatingtheMachine.....................................29
EngineMaintenance...............................................30
ServicingtheAirCleaner....................................30
ServicingtheEngineOil.....................................31
ServicingtheSparkPlug.....................................34
FuelSystemMaintenance.......................................35
DrainingtheFuelTank.......................................35
ServicingtheFuelFilter......................................36
ElectricalSystemMaintenance................................36
ServicingtheBattery...........................................36
ServicingtheFuses.............................................38
DriveSystemMaintenance.....................................39
AdjustingtheTracking.......................................39
CheckingtheTirePressure.................................40
AdjustingtheCasterPivotBearing......................40
ServicingtheCasterWheelandBearings.............40
AdjustingtheElectricClutch..............................41
CoolingSystemMaintenance..................................41
CleaningtheAirIntakeScreen............................41
CleaningtheCoolingSystem...............................41
BrakeMaintenance.................................................42
ServicingtheBrake.............................................42
BeltMaintenance....................................................43
ReplacingtheMowerDeckBelt..........................43
ReplacingthePumpDriveBelt...........................43
ControlsSystemMaintenance.................................44
AdjustingtheMotionControlHandle
Positions........................................................44
AdjustingtheSpeedControlLever......................46
HydraulicSystemMaintenance...............................47
ServicingtheHydraulicSystem...........................47
MowerDeckMaintenance......................................49
ServicingtheCuttingBlades...............................49
CorrectingtheMowerQualityofCut..................51
ReplacingtheGrassDeector.............................54
Cleaning.................................................................54
CleaningUndertheMower.................................54
WasteDisposal...................................................54
Storage.......................................................................55
CleaningandStorage..........................................55
Troubleshooting.........................................................56
Schematics.................................................................58
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Thefollowinginstructionshavebeenadaptedfromthe
standardEN836:1997.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
•Donotcarrypassengers.
•Alloperatorsshouldseekandobtainprofessional
andpracticalinstruction.
•Usecareandconcentrationwhenworkingwith
machines.
•Thecontrolofamachineonaslopewillnotbe
regainedbytheapplicationofthebrake.
Themainreasonsforlossofcontrolare:
–insufcientwheelgrip
–beingdriventoofast
3

–inadequatebraking
–thetypeofmachineisunsuitableforit’stask
–lackofawarenessoftheeffectofground
conditions,especiallyslopes
–incorrectloaddistribution
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhile
refueling.
•Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddgasolinewhilethe
engineisrunningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
•Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
•Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Mowonlyindaylightoringoodarticiallight.
•Avoidoperatingthelawnmowerinwetgrass,where
feasible.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Neverdirectdischargeofmaterialtowards
bystanders.
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.Donot
mowslopesgreaterthan18degrees.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
–Alwaysbesureofyourfootingonslopes.
•Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reduce
speedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
•Stopthebladewhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Stoptheengine
–wheneveryouleavethelawnmower.
–beforerefueling.
–beforeremovingthegrasscatcher.
•Stoptheengineanddisconnectthespark-plugwire
orturnoffandremovethekey.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthelawn
mower.
–afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
–iflawnmowerstartstovibrateabnormally(check
immediately).
•Watchoutfortrafcwhencrossingornearroadways.
•Beforeleavingtheoperator’sposition
4

–disengagethepowertake-offandlowerthe
attachments.
–changeintoneutralandsettheparkingbrake.
–stoptheengineandremovethekey.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Donotusepressurecleaningequipmentonmachine.
•Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragefreeof
grass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
•Onmultibladedlawnmowers,takecareasrotating
oneblademaycauseotherstorotate.
•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
GeneralOperation
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
operatingunderanyobjectsanddonotcontact
them.
•Slowdownbeforemakingturnsanduseextra
caution.
•Usecautionwhenridingtheplatformovercurbs,
rocks,roots,orotherobstructions.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.Useextracarewhenoperationin
reverse.
•Neverjerkthecontrols;useasteadymotion.
•Donotcarrypassengers.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel
uneasyonaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.from
themowingarea.
•Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedge
cavesin.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machine.
•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Mowslopessidetoside.
Service
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
5

•Nevertamperwithsafetydevices.Checksafety
systemsforproperoperationbeforeeachuse.
•Useonlygenuinereplacementpartstoensurethat
originalstandardsaremaintained.
•Checkbrakeoperationfrequently.Adjustandservice
asrequired.
SoundPressure
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperator’searof91dBA
formodel74567TEand94dBAformodel74569TE,
basedonmeasurementsofidenticalmachinesperEN
11094andEN836.
SoundPower
ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelof105dBA(allmodels),basedon
measurementsofidenticalmachinesperEN11094.
Vibration
Thisunitdoesnotexceedahand/armvibrationlevelof
1.3m/s2formodel74567TEand1.1m/s2formodel
74569TE,basedonmeasurementsofidenticalmachines
perEN1033.Thisunitdoesnotexceedawholebody
vibrationlevelof0.82m/s2formodel74567TEand
0.85m/s2formodel74569TE,basedonmeasurements
ofidenticalmachinesperEN1032.
6

SlopeChart
7

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
93-7818
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115-149N•m(85-110ft-lb).
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
106-5517
1.Warning—donottouchthehotsurface.
107-2131
1.Hydraulicoillevel2.Warning—donottouch
thehotsurface.
110-2067
110-2068
1.ReadtheOperator’sManual.
8

114–3598
1.Tippinghazard—donotmowupordownslopesgreater
than10degrees;donotmowacrossslopesgreaterthan
18degrees.
115-4186
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
115-4212
1.Hydraulicoillevel3.Warning—donottouch
thehotsurface.
2.ReadtheOperator’s
Manual.
117-0456
1.Heightofcut(HOC)—low3.Heightofcut(HOC)—high
2.Heightofcut
(HOC)—medium
117-0485
117-3628
1.Belttensionadjustment:5.75inches(146mm)
9

Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
117-0453
1.Parkingbrake—disengage4.Fast7.PowerT ake-off(PTO)—engage
2.Parkingbrake—engage5.Continuousvariablesetting8.PowerT ake-off(PTO)—disengage
3.Tractioncontrol6.Slow9.Enginespeed
117-0454
1.Tractioncontrol3.Slow5.Reverse7.Operatorpresenceswitch
2.Fast4.Neutral6.PowerTake-off
(PTO)—disengage
10

117–3626
1.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
andremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.7.Warning—engagetheparkingbrakeandstoptheengine
beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe
machineneardrop-offsorwater;keepasafedistancefrom
drop-offs.
ProductOverview
Figure3
1.Sidedischargechute7.Controllevers
2.Battery8.Operator’sManualtube
3.Engine9.Platform(downposition)
4.Fuelshut-offvalve10.Hydraulictank
5.Fueltank11.Mowerdeck
6.Controls12.Frontcasterwheel
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethemachine.
Figure4
1.Parkingbrakelever8.Height-of-cutlever
2.Choke9.Fuelcap
3.Ignitionswitch10.Height-of-cutpin
4.Fuelguage11.Platformlatch
5.Speedcontrollever12.Rightmotioncontrollever
6.Bladecontrolswitch(PTO)13.Leftmotioncontrollever
7.Throttlecontrol
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhentheengineisrunning.
Usethesetimesforschedulingregularmaintenance
(Figure5).
FuelGauge
Thefuelgaugeislocatedonthetopleftsideofthetank
(Figure4).
11

SafetyInterlockIndicators
Therearesymbolsonthehourmeterandindicatewith
ablacktrianglethattheinterlockcomponentisinthe
correctposition(Figure5).
BatteryIndicatorLight
WhentheignitionkeyisinitiallyturnedtotheOn
position,thebatteryvoltagewillbedisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure5).
Figure5
1.Safetyinterlocksymbols3.Hourmeter
2.Batterylight
SpeedControlLever
Thismachinehasavariablespeedcontrol.Thiscontrols
howfastorslowthemachinewilltravel.
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengage
theelectricclutchtodrivethemowerbladeswiththe
rightsidemotioncontrolleverinthecenter,un-locked
position.Pulltheswitchuptoengagethebladesand
release.Todisengagetheblades,pushthebladecontrol
switch(PTO)downormoveorreleasetherightside
motioncontrolleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
threepositions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(ontherightsideofthe
engine)whentransportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
48inchmowers:
Widthwithdeectordown63.5inches(161.3cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup58inches(147.3cm)
Height48inches(121.9cm)
Weightwith19hpengine881(399.6kg)
Weightwith23hpengine888(402.8kg)
52inchmowers:
Widthwithdeectordown67.5inches(171.4cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup58inches(147.3cm)
Height48inches(121.9cm)
Weightwith19hpengine883(400.5kg)
Weightwith23hpengine900(408.2kg)
12

Operation
AddingFuel
UseUnleadedRegularGasolinesuitablefor
automotiveuse(85pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1
inch(25mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
13

Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountofgas
stabilizer/conditionertothegas.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasoline.To
minimizethechanceofvarnishdepositsinthefuel
system,usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1inch(25mm)
belowthebottomofthellerneck.Thisemptyspace
inthetankallowsgasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltank.Ensurethereisspacebelowthe
llerneckasshowninFigure6.
Figure6
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinEngineMaintenance.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhennew,
placingadditionalloadontheengine.Allow40to50
hoursofbreak-intimefornewmachinestodevelopfull
powerandbestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin
thesafetysection.Knowingthisinformationcould
helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet
andheadisrecommended.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.Beforeeachuse,check
theparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.
RefertoServicingtheParkingBrake.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverinto
engagedposition(Figure7).
14

Figure7
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotand
pushtheparkingbrakeleverforward.
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunction
withtherightsidemotioncontrollevertoengageand
disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside
motioncontrollevertothecenter,un-locked
position.
2.Pullthebladecontrolswitch(PTO)upandrelease
itwhileholdingdowntherightsidemotioncontrol
leverinthecenter,un-lockedposition.
G008945
Figure8
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthe
mowerblades.
•Pushthebladecontrolswitch(PTO)downtothe
offposition.
•Movethemotioncontrolleverstoneutralandmove
therightsidemotioncontrolleverintotheneutral
lockposition.
G009174
Figure9
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure10).
Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).
G008946
Figure10
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure11).
3.Pushdownonthechoketodisengagethechoke
aftertheenginehasstarted(Figure11).
15

G008959
1
2
Figure11
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition
(Figure12).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure12
2.Turntheignitionkeytostoptostoptheengine.
UsingtheSpeedControl
Lever
Thismachinehasaspeedcontrolleverthatsetsthe
speedofthemachine.Thiscanbeadjustedtothe
operator’sdesiredspeed.Itisrecommendedtousethe
slowestspeedfornewoperator’s.
1.Movethespeedcontrollevertosetthedesired
speed.
2.Movethecontrolleverstodrivethemachine.The
controlleversmaybepushedforwardtothefront
referencebarwhilethespeedofthemachineis
controlledbythespeedcontrollever.
Figure13
UsingtheFuelShut-OffValve
Closethefuelshut-offvalvefortransport,maintenance,
andstorage(Figure14).
Ensurethefuelshut-offvalveisopenwhenstarting
theengine.
16

G008948
1
2
Figure14
1.On2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutral
lockedposition.
4.Settheparkingbrake;refertoSettingtheParking
Brake.
5.Movethebladecontrolswitch(PTO)totheOff
position.
6.MovethethrottlelevermidwaybetweentheSlow
andFastpositions.
Note:Awarmorhotenginemaynotrequire
choking.
Figure15
7.TurntheignitionkeytotheStartposition
(Figure12).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure16
1.Off3.Start
2.Run
17

StoppingtheEngine
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningtheignitionswitchoff.
Figure17
Important:Makesurefuelshutoffvalveisclosed
beforetransportingorstoringthemachine,asfuel
leakagemayoccur.Beforestoringthemachine,
pullwireoffsparkplug(s)topreventpossibilityof
accidentalstarting.
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
mowerbladesfromrotatingunless:
•Therightsidemotioncontrolleverismovedtothe
center,un-lockedposition.
•Thebladecontrolswitch(PTO)ispulledon.
Thesafetyinterlocksystemisdesignedtostopthe
mowerbladesifyoumoveorreleasetherightside
motioncontrolleverintotheneutrallockposition.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglewilllightupinthecorrespondingsquare.
Figure18
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
18

1.Starttheengine;refertoStartingandStoppingthe
EngineinOperation.
2.Settheparkingbrake.
3.Movetherightsidemotioncontrollevertothe
center,un-lockedposition.Thebladesshould
notrotate.
4.Movethemotioncontrolleversforward.The
engineshouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothe
center,un-lockedposition.
7.Continueholdingtherightsidemotioncontrollever
inthecenter,un-lockedpositionandpulluponthe
bladecontrolswitch(PTO)andrelease.Theclutch
shouldengageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrollever
intotheneutrallockposition.Thebladesshould
stoprotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmove
therightsidemotioncontrollevertothecenter,
un-lockedposition.
10.Continueholdingtherightsidemotioncontrollever
inthecenter,un-lockedpositionandpulluponthe
bladecontrolswitch(PTO)andrelease.Theclutch
shouldengageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtothe
offposition.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol
switch(PTO)andreleasewithoutholdingright
sidemotioncontrollevertothecenter,un-locked
position.Thebladesshouldnotrotate.
Theoperatorplatformisheavyandmaycause
injurywhenloweringandraisingtheoperator
platform.Theplatformmaysuddenlydropif
notsupportedwhenthelatchpinispulledout.
•Donotputyourhandsorngersinthe
platformpivotareawhenloweringorraising
theoperatorplatform.
•Makesuretheplatformissupportedwhen
thelatchpinispulledout.
•Makesurethelatchsecurestheplatform
whenfoldingitintheupposition.Pushit
tightagainstthecushionforthelatchpinto
lockintoplace.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheup
ordownposition.Itistheoperator’spreferenceon
whichpositiontouse.
OperatingtheMachinewiththe
PlatformUp
Operatingthemachinewiththeplatformupis
recommendedwhen:
•Mowingneardrop-off’s
•Areaswithlowoverhangingbranchesorobstacles
•Loadingthemachinefortransport
•Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup
sothelatchpinandknoblockitintoplace.Pushittight
againstthecushionforthelatchpintolockintoplace.
OperatingtheMachinewiththe
PlatformDown
Operatingthemachinewiththeplatformdownis
recommendedwhen:
•Mowingmostareas
•Drivingdownslopes
Tolowertheplatform,pushtheplatformforward
againstthecushiontoreleasepressureonthelatchpin
andthenpulltheknoboutandlowertheplatform.
19

Figure19
1.Platformup3.Pulltheknobouttolower
theplatform
2.Platformdown
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
Slowthemachinedownbeforemakingsharp
turns.
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation.
2.Movetherightsidemotioncontrollevertothe
center,un-lockedposition.
Figure20
1.Frontreferencebar4.Rightcontrollever
2.Leftcontrollever5.Rightcontrolleverinthe
neutrallockposition
3.Rearreferencebar
3.Togoforward,movethespeedcontrollevertothe
desiredspeed.
4.Slowlypushthemotioncontrolleversforward
(Figure21).
Note:Theenginewillkilliftherighthandcontrol
leverismovedwiththeparkingbrakeengaged.
Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleversbacktothe
neutralposition.
20
This manual suits for next models
1
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