Toro Super Recycler 20382 User manual

FormNo.3389-582RevA
SuperRecycler®LawnMower
ModelNo.20382—SerialNo.315000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
G017490
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
TheenclosedEngineOwner'sManualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww .Toro.comtoview
specicationsonyourmowermodel.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3389-582*A

Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralOperation..................................................2
SlopeOperation......................................................3
Children.................................................................3
Service...................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1AssemblingandUnfoldingtheHandle.....................5
2InstallingtheRecoil-StarterRope............................6
3FillingtheEnginewithOil......................................6
4AssemblingtheGrassBag......................................7
ProductOverview..........................................................8
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel..................................9
AdjustingtheCuttingHeight....................................10
AdjustingtheHandleHeight....................................10
StartingtheEngine.................................................10
UsingtheSelf-PropelDrive.....................................11
StoppingtheEngine...............................................11
RecyclingtheClippings...........................................11
BaggingtheClippings.............................................12
Side-DischargingtheClippings.................................13
OperatingTips......................................................14
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
PreparingforMaintenance.......................................16
ServicingtheAirCleaner.........................................16
ChangingtheEngineOil.........................................17
LubricatingtheWheelGears....................................18
ReplacingtheBlade................................................18
AdjustingtheSelf-PropelDrive................................19
CleaningtheMachine..............................................19
Storage........................................................................20
PreparingtheMachineforStorage............................20
FoldingtheHandle.................................................20
RemovetheMachinefromStorage............................20
Safety
ThislawnmowermeetsorexceedstheCPSCbladesafety
requirementsforwalk-behindrotarylawnmowersatthetime
ofproduction.
Readandunderstandthecontentsofthismanualbefore
youstarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyouto
potentialpersonalinjuryhazards.Obeyallsafetymessages
thatfollowthissymboltoavoidpossibleinjuryordeath.
Improperlyusingormaintainingthismowercouldresultin
injuryordeath.Toreducethispotential,complywiththe
followingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2012.
Thiscuttingmachinecanamputatehandsandfeetand
throwobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestartingtheengine.
•Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadultswhoarefamiliarwiththe
instructionstooperatethismachine.
•Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbytheblade.Staybehindthe
handlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbeforeoperating.
Stopmachineifanyoneentersthearea.
•Donotoperatethemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
•Donotpullthemachinebackwardunlessitisabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackwardwiththemachine.
•Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction.
Materialmayricochetbacktowardyouorbystanders.
Stopthebladewhencrossinggravelsurfaces.
•Donotoperatethemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladecomestoa
completestopbeforecleaningthemachine,removing
grasscatcher,oruncloggingthedischargeguard.
•Operatethemachineonlyindaylightorgoodarticial
light.
•Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
2

•Neveroperatethemachineinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
•Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration
isgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingthemachine.
•Seethemanufacturer'sinstructionsforproperoperation
andinstallationofaccessories.Useonlyaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requiresextracaution.Ifyoufeeluneasyonaslope,donot
mowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslip-and-fallaccident.
•Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
•Bealertandturnthemachineoffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
theground,awayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainerrather
thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatethemachineinaclosedarea.
•Keepallnutsandboltstighttobesurethattheequipment
isinsafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveany
fuel-soakeddebris.Allowthemachinetocoolbefore
storingit.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repairthemachine,ifnecessary,beforestarting
it.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthespark-plugwireandground
againsttheenginetopreventitfromunintentionally
starting.
•Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer's
recommendedpartswhennecessary.
•Mowerbladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
3

•Maintainorreplacesafetyandinstructionlabelsas
necessary.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
115-8411
1.Unlocked2.Locked
131-0894
TractionAdjustment
1.Attention;readtheOperator'sManual—1)Loosenthe
knobbyturningitcounterclockwise;2)Pullthecable(s)
awayfromtheenginetodecreasethetraction,orpush
thecable(s)towardtheenginetoincreasethetraction;3)
Tightentheknobbyturningitclockwise.
4

131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine;stoptheenginebeforeleavingthe
operatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
Setup
1
AssemblingandUnfoldingthe
Handle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenassemblingand
unfoldingthehandle.
•Ensurethatthecablesareroutedtotheoutside
ofthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Raisetherearofthemachinehousingtoits
highestcutting-heightsettingbymovingthe2rear
cutting-heightleversallthewayforward.Referto
AdjustingtheCuttingHeight(page10).
2.Attachthehandleendstothemachinehousingwith
2washersand2handlebolts(Figure3),butdonot
tightenthehandlebolts.
G017457
Figure3
1.Washer3.Handleend
2.Handlebolt
Important:Routethecablestothe outside ofthe
handle(Figure3).
3.Rotatethehandlerearward(Figure4).
5

G017479
Figure4
4.Lockthehandleatyourdesiredheight.Referto
AdjustingtheHandleHeight(page10).
5.Torquethehandleboltsto14to17N-m(120to160
in-lb).
6.Adjustthecuttingheight.RefertoAdjustingthe
CuttingHeight(page10).
2
InstallingtheRecoil-Starter
Rope
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
withoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.55L(18.6oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
6

G017491
Figure6
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube.
5.Removethedipstickandreadtheoillevelonthe
dipstick(Figure6).
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcessoiluntil
theoillevelonthedipstickiscorrect.Todrainthe
excessoil,refertoChangingtheEngineOil(page
17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
Important: Change the engine oil after the r st 5
operating hour s ;changeityearlythereafter.Refer
toChangingtheEngineOil(page17).
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure7.
g027257
1
23
Figure7
1.Handle3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure7).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure8).
7

g027258
Figure8
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure8).
ProductOverview
G027628
1
2
3
4
56
7
8
9
10
11
12
Figure9
1.Cutting-heightlever(4)7.Recoil-starthandle
2.Sparkplug8.Blade-controlbar
3.Airlter9.Adjustmentknobforthe
self-propeldrive
4.Oilll/Dipstick(notshown)10.Upperhandle
5.Fuel-tankcap11.Grassbag
6.Dischargedeector12.Washoutport
Figure10
1.Grassbag3.Rear-dischargeplug
(installed)
2.Side-dischargechute
8

Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure11).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
G027629
1 cm (1/2 inch)
Figure11
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Max.ll:0.55L(18.6oz),type:SAE30orSAE10W-30
detergentoilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure12).
G017491
Figure12
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevel;referto
Figure12.
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcessoiluntil
theoillevelonthedipstickiscorrect.Todrainthe
9

excessoil,refertoChangingtheEngineOil(page
17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setall4wheelstothe
sameheight.
Note:Toraisethemachine,moveall4cuttingheightlevers
forward;tolowerthemachine,movethemallrearward
(Figure13).
G027605
A = 3 cm (1-1/4 inches)
B = 4 cm (1-3/4 inches)
C = 6 cm (2-1/4 inches)
D = 7 cm (2-3/4 inches)
E = 8 cm (3-1/4 inches)
F = 1 1 cm (4-1/4 inches)
G = 1 1 cm (4-1/4 inches)
Figure13
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoapositioncomfortable
foryou.
Rotatethehandlelock,movethehandleto1of3positions,
andlockthehandleintoposition(Figure14).
Figure14
1.Handlelock2.Handlepositions
StartingtheEngine
1.Pulltheblade-controlbartothehandle(Figure15).
Figure15
2.Pulltherecoil-starthandle(Figure16).
Figure16
10

Note:Ifthemachinedoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure17).
Figure17
StoppingtheEngine
Releasetheblade-controlbar(Figure18).
Important:Whenyoureleasetheblade-controlbar,
thebladeshouldstopwithin3seconds.Ifitdoesnot
stopproperly,stopusingyourmachineimmediatelyand
contactanAuthorizedServiceDealer.
Figure18
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page13)beforerecyclingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeitandlocktheside-dischargedoor;refertoRemoving
theSide-DischargeChute(page14)beforerecyclingthe
clippings.
Important:Ensurethattherear-dischargeplugis
lockedinplace.Tolocktheplug:Raisethedischarge
deector(Figure19),rmlypushthepluginuntilit
snapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(Figure20).
G017463
Figure19
1.Dischargedeector2.Rear-dischargeplug
Figure20
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplugtothe
right(Figure20).
11

BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Note:Ensurethebagisseatedinthecorrectposition.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrowntowardyouor
bystanders,resultinginseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit
andlocktheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page14)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure21).
G017483
Figure21
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
2.Raiseandholdupthedischargedeector(Figure22).
G017464
Figure22
1.Dischargedeector2.Rear-dischargeplug
3.Pullouttherear-dischargeplug(Figure22).
4.Hangtheupperfrontedgeofthebagonthenotches
(Figure23).
G017484
Figure23
1.Dischargedeector2.Grassbag
Note:Ensurethatthegrassbagissecurelyinstalled
ontothemachine.
5.Lowerthedischargedeector.
12

RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure24).
G017483
Figure24
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
2.Raiseandholdupthedischargedeector.
3.Removethegrassbag.
4.Installtherear-dischargeplug(Figure25).
G017463
Figure25
1.Dischargedeector2.Rear-dischargeplug
Important:Ensurethattherear-dischargeplugis
lockedinplace.Tolocktheplug,rmlypushthe
pluginuntilitsnapsintoplacebehindthetabs,
androtatetheleverontheplugtotheleft(Figure
26).
Figure26
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure26).
5.Lowerthedischargedeector.
Side-Dischargingthe
Clippings
Usetheside-dischargefeatureforcuttingverytallgrass.
Ifthebagisonthemachine,removeitandinsertthe
rear-dischargeplug;refertoRemovingtheGrassBag(page
13)beforeside-dischargingtheclippings.
Important:Ensurethattherear-dischargeplugis
lockedinplace.Tolocktheplug:Raisethedischarge
deector(Figure27),rmlypushthepluginuntilit
snapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(Figure26).
13

G017463
Figure27
1.Dischargedeector2.Rear-dischargeplug
Note:Tounlocktheplug,rotatetheleverontheplugtothe
right(Figure26).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedoor(Figure28).
Figure28
2.Liftopentheside-dischargedoor(Figure29).
Figure29
3.Installtheside-dischargechuteandclosethedooronto
thechute(Figure30).
Figure30
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure31).
Figure31
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe51mm(2inch)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page10).
•Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcutting-heightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
14

•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
–Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat60mm(2-1/4inches)andtherearwheels
at70mm(2-3/4inches).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
•Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
15

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst5hours•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Servicetheaircleaner.
•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
•Cleangrassclippingsanddirtfromunderthemachine.
Every25hours•Lubricatetherearwheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Beforestorage•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly•Servicetheaircleaner.
•Changetheengineoil.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure32)beforeperforminganymaintenance
procedure.
Figure32
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily
Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner
cover(Figure33).
Figure33
1.Latchtabs
2.Openthecover.
3.Removethepaperairlter(Figure34).
16

g027630
Figure34
4.Iftheairlterisdamagedoriswetwithoilorfuel,
replaceit.
5.Iftheairlterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan207kPa(30psi)
throughthesideofthelterthatfacestheengine.
Donotbrushthedirtoffthelter;brushingforces
dirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag.Donotwipedirtintotheairduct.
7.Installthelterintotheaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance(page16).
2.Removethedipstick.
3.Tipthemachineontoitsside,withthedipstickdown,
todraintheusedoiloutthroughtheoil-lltube(Figure
35).
G017485
Figure35
4.Afterdrainingtheusedoil,returnthemachinetothe
normaloperatingposition.
5.Removethedipstickandpourabout3/4ofthe
crankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.55L(18.6oz),type:SAE30orSAE
10W-30detergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.
6.Wipeoffthedipstickendwithacleancloth.
7.Insertthedipstickintotheoil-lltube.
8.Removethedipstickandreadtheoillevelonthe
dipstick(Figure36).
G017491
Figure36
•Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
6through8untiltheoillevelonthedipstickis
correct.
•Iftheoillevelistoohigh,draintheexcessoiluntil
theoillevelonthedipstickiscorrect.
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
9.Installthedipsticksecurely.
10.Recycletheusedoilproperly.
17

LubricatingtheWheelGears
ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherearwheelswith
acleanrag(Figure37).
Figure37
1.Greasetting
2.Installagreasegunontoeachttingandgentlyapply2
or3pumpsof#2multi-purpose,lithium-basedgrease.
ReplacingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacethebladeorhaveit
sharpened(morefrequentlyiftheedgedullsquickly).
Important: Y ou will need a torque wr ench to install the
blade pr oper l y .Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance(page16).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Useablockawoodtoholdthebladesteady(Figure38).
Figure38
4.Removetheblade,savingallmountinghardware.
5.Installthenewbladeandallmountinghardware.
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
82N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
18

AdjustingtheSelf-PropelDrive
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drive.
1.Turntheadjustmentknobcounterclockwisetoloosen
thecableadjustment(Figure39).
g027709
Figure39
1.Handle(leftside)3.Self-propel-drivecable
2.Adjustmentknob
2.Adjustthetensiononthecable(Figure39)bypullingit
backorpushingitforwardandholdingthatposition.
Note:Pushthecabletowardtheenginetoincrease
thetraction;pullthecableawayfromtheengineto
decreasethetraction.
3.Turntheadjustmentknobclockwisetotightenthe
cableadjustment.
Note:Tightentheknobrmlybyhand.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machine.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanthemachinesoonafteryouhave
completedmowing.
1.Lowerthemachinetoitslowestcutting-heightsetting.
RefertoAdjustingtheCuttingHeight(page10).
2.Movethemachineontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater
supplytothewashoutport(Figure40).
G017477
1
Figure40
1.Washoutport
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
8.Starttheengineandrunitforafewminutestodrythe
undersideofthemachine.
19

Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedonthelabel.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
4.Removethewirefromthesparkplugandconnectthe
wireontotheretainingpost.
5.Removethesparkplug,add30ml(1oz)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
6.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
7.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
WARNING
If,whilefoldingthehandleforstoringor
transportingthemachine,youaccidentlybumpthe
keyandengagetheblade-controlbar,theengine
couldstartandrotatetheblade,causingserious
personalinjury.
Alwaysremovetheignitionkeybeforeyoufoldthe
handle.
1.Rotatethehandleforward(Figure41).
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldtheupperhandle.
G017492
Figure41
2.Tounfoldthehandle,referto1Assemblingand
UnfoldingtheHandle(page5).
RemovetheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidlyby
pullingtherecoil-starthandletoblowtheexcessoil
fromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
4.Performanymaintenanceprocedures;referto
Maintenance(page16).
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page9).
6.Fillthefueltankwithfreshgasoline;refertoFillingthe
FuelTank(page9).
7.Connectthewiretothesparkplug.
20