Toro Z MASTER 74310 Manual

FormNo.3406-121RevA
ZMaster®8000SeriesRidingMower
with42inand48inDirect-CollectCuttingUnit
ModelNo.74310—SerialNo.316000001andUp
ModelNo.74311TE—SerialNo.316000001andUp
ModelNo.74312—SerialNo.316000001andUp
ModelNo.74313—SerialNo.316000001andUp
SetupInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
TheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Openthecrate.
Rearcasterwheel1
Bolt(1/2x13inches)1
2Locknut(1/2inch)1
Removethemachinefromthecrate.
Longguard1
Guard1
Bolt(1/4x1inch)4
Flatwasher(1/4inch)4
3
Retainernut(1/4inch)4
InstallthePTOshaftguards
(Internationalmachinesonly).
4Nopartsrequired–Checkthetirepressure.
5Nopartsrequired–Checktheengine-oillevel.
6Nopartsrequired–Checkthetorqueofthewheellugnuts.
7Wingnut(1/4inch)2Installthebattery.
8Nopartsrequired–Chargethebattery.
9Nopartsrequired–CheckthehydraulicFluid.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved*3406-121*A

ProcedureDescriptionQty.Use
10
Number2general-purposelithium-base
ormolybdenum-basegrease.(Purchase
separately.)
1tubeCheckthemachineforgrease.
11Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer(Allmachines).
Operator'sManual1
EngineOwner'sManual1
Registrationcard1
Operator-trainingmaterial1
12
Key2
Deliveringthemachinetothecustomer
(Allmachines).
1
OpeningtheCrate
NoPartsRequired
Procedure
1.Lowertheendsofthecrate.
2.Removetheretainingstraps.
3.Removetheplastictiesaroundthehopperhandles.
2
RemovingtheMachinefrom
theCrate
Partsneededforthisprocedure:
1Rearcasterwheel
1Bolt(1/2x13inches)
1Locknut(1/2inch)
DrivingtheMachineOfftheCrate
CAUTION
ThemowerdeckisshippedintheUpposition,but
notlatched.Removingshippingreinforcements
withoutsupportingthefrontofthedeckwillcause
thedecktodropwhichmayresultininjuryor
propertydamage.
Alwayssecurelysupportthefrontofthedeckwhile
settinguptheunit.
Note:Ensurethatthedischargetubedoesnotcatchonthe
cratewhendrivingthemachineoffthecrate(Figure4).
1.Removetherearcasterwheelassemblyfrominside
thehopper.
2.Removetheboltholdingtherear-framesupporttothe
frame(Figure1).
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotsupport
ormaymalfunctionallowingtheunittofall,
whichcouldcauseinjury.
Donotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
3.Raisetherearoftheunitapproximately25.4to30.5
cm(10to12inches)andsupportitwithjackstandsor
equivalentsupport(Figure1).
Figure1
1.Rearcasterfork3.Placethejackstandsat
thearrows
2.Boltholdingtherear-frame
support
4.Removeanddiscardtherear-framesupport,located
behindthedrivetires,fromthemachine.
5.Installtherearcasterwheeltotherearcasterforkwith
abolt(1/2x13inches)andlocknut(1/2inch)(Figure
2).
2

6.Torquetheboltto90.8to112.5N∙m(67to83ft-lb).
Figure2
1.Bolt(1/2x13inches)3.Locknut(1/2inch)
2.Rearcasterwheel
7.Carefullyremovethejackstandsandlowerthemachine.
Important:Ensurethatthemowerdeckisinthe
uprightpositionbeforeraisingthefrontofthe
machine.
8.Raisethefrontofthemachineandsupportitwithjack
standsoranequivalentsupport(Figure3).
Note:Liftthemowerdeckjustenoughtoremove
thedecksupportandtoinsertothersupportsintothe
crateopening.
Figure3
1.Placejackstandsatthearrows
9.Removeanddiscardthedecksupportfromunderthe
rear-deckrollers.
Note:Beforethedeckisloweredintotheoperating
position(steps10through14),ensurethecrateopening
underthemowerdeckisfullycovered.
10.Placeaplywoodsheet(58.4cmx81.3cm(23inches
x32inches)),orsimilarsupport,overtheopeningto
providesupportforthedeckwhentheunitisdriven
offofthecrate(Figure4).
1 2 3
g026150
Figure4
1.Drivetire3.Plywoodsheetunderthe
reardeckrollers
2.Dischargetube
11.Carefullyremovethejackstandsandlowerthemachine.
12.Whilesupportingthemowerdeck,removeanddiscard
thetwosidestruts,mountingbrackets,andtheir
hardwareonbothsidesoftheseat(Figure5).
13.Removeanddiscardthestrutlocatedbetweenthe
front-decksupportpins(Figure5).
Figure5
1.Deck-supportpin3.Sidestruthardware
2.Strutbetween
deck-supportpins
14.Withthedecklockingpinspulledoutintheunlock
position,carefullylowerthedeck(Figure6).
3

Figure6
1.Decklifthandle3.Pushthedeck-lockingpin
inandrotatetowardthe
fronttolock
2.Rotatethedeck-locking
pintowardtherearand
pulloutwardtounlock
15.Pushthedeck-lockingpinsinwardandrotatethem
forwardtosecurelylockthedeckinthelowered
position.
16.Raisethemowerdecktothehighestheight-of-cut
position.
17.Installpiecesofwood,toformaramp,infrontofthe
reartire(Figure7).
1 2 g026149
Figure7
1.Reartire2.Woodramp
18.Toformaramp,place2longpiecesofwood(2x4’s)
infrontofeachfront-castertire(Figure8).
g026151
1
2
3
4
Figure8
1.Frontcaster3.Plywoodbetweenthe
drivewheels
2.Rear-deckrollers4.Woodrampforthefront
casters(2x4’s)
Note:Ensurethatthedischargetubedoesnotcatch
onthecratewhendrivingthemachineoffthecrate
(Figure4).
WARNING
Operatingthemowerwithoutthelockingpins
securelylatchedcanresultinthemowerdeck
foldingupunexpectedly.Themowerdeck
foldingupunexpectedlycancauseserious
injury.
Alwaysoperatethemowerwiththelocking
pinssecurelylatched.
19.Drivethemachineoffthecrate.
RemovingtheMachinefromtheCrate
UsingaHoist
CAUTION
ThemowerdeckisshippedintheUpposition,but
notlatched.Removingshippingreinforcements
withoutsupportingthefrontofthedeckwillcause
thedecktodropwhichmayresultininjuryor
propertydamage.
Alwayssecurelysupportthefrontofthedeckwhile
settingupthemachine.
1.Removetherearcasterwheelassemblyfrominside
thehopper.
4

2.Removetheboltholdingtherearframetothecrate
(Figure11).
3.Liftthefrontofthehopperup.
Note:Usecarewhenhoistingthemachinetoprevent
damagingthehopper.
4.Usingthehoist,liftthemachineatthelocationshown
inFigure9.
Figure9
1.Withthehopperup,liftthemachineoneachsidehere
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
Donotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
5.Raisetherearoftheunitapproximately25.4to30.5
cm(10to12inches)andsupportitwithjackstandsor
equivalentsupport(Figure10).
Figure10
1.Rearcasterfork3.Placejackstandsatthe
arrows
2.Boltholdingrearframe
6.Removeanddiscardtherear-framesupportandits
hardwarewhichislocatedbehindthedrivetires.
7.Installtherearcasterwheeltotherearcasterforkwith
abolt(1/2x13inches)andlocknut(1/2inch)As
showninFigure11.
8.Torquetheboltto90.8to112.5N∙m(67to83ft-lb).
Figure11
1.Bolt(1/2x13inches)3.Locknut(1/2inch)
2.Rearcasterwheel
9.Carefullyremovethejackstandsandlowerthemachine.
10.Lowerthefrontofthehopper.
11.Tilttheseatup.
12.Placethehoisthooksoneachsideoftheseatasshown
inFigure12.
5

Figure12
1.Liftpointsoneachsideoftheseat
Important:Ensurethemowerdeckisinthe
uprightpositionbeforeraisingthefrontofthe
machine.
13.Raiseupthefrontofthemachine,justenoughto
removeanddiscardthedecksupportfromunderthe
reardeckrollers.
14.Lowerthemachinetotheground.
15.Liftthefrontofthehopperup.
16.Usingthehoist,liftthemachineatthelocationsshown
inFigure9andFigure12.
17.Removethecratefromunderthemachine.
18.Lowerthemachinetotheground.
19.Whilesupportingthemowerdeck,removeanddiscard
the2sidestruts,mountingbrackets,andtheirhardware
onbothsidesoftheseat(Figure13).
20.Removeanddiscardthestrutlocatedbetweenthefront
deck-supportpins(Figure13).
Figure13
1.Deck-supportpin3.Side-struthardware
2.Strutbetweenthe
deck-supportpins
21.Withthedecklockingpinspulledoutintheunlock
position,carefullylowerthedeck(Figure14).
Figure14
1.Deck-lifthandle3.Pushthedecklockingpin
inandrotatetowardthe
fronttolock
2.Rotatethedecklocking
pintowardtherearand
pulloutwardtounlock
22.Pushthedeck-lockingpinsinwardandrotatethem
forwardtosecurelylockthedeckinthelowered
position.
6

3
InstallingthePTOShaft
Guards
InternationalMachinesOnly
Partsneededforthisprocedure:
1Longguard
1Guard
4Bolt(1/4x1inch)
4Flatwasher(1/4inch)
4Retainernut(1/4inch)
Procedure
Note:Thisprocedureisonlyforinternationalmachines.
Note:Theguardsarelocatedinthehopperofthemachine.
Note:Theguardsareshippedassembledtogetherwiththe
partslistedabove.Ensuretheguardsareinstalledafterthe
mowerdeckislowered.
1.Shutofftheengine,waitforallmovingpartstostop,
andremovekey.Engagetheparkingbrake.
2.Lowerthemowerdeck.
3.Loosentheboltsattachedtotherubberguard(Figure
15).
1
g036545
2
Figure15
1.Bolts2.Rubberguard
4.Foldtheguardforward.
5.Installthemetalguardswiththeattachedboltsshown
inFigure16.
Figure16
1.Guardattachedtothe
mowerdeck
3.Metalguards
2.Bolts
6.Installtherubberguardwiththebolts(Figure15).
4
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:103kPa(15psi)
Note:Checkthetirepressurebeforestartingthemachine.
RefertoyourOperator’sManualforthecorrecttiretype,
correctairpressureneeded,andprocedure.
5
CheckingtheEngine-OilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoServicingthe
Engine-OilLevelintheOperator'sManual.
7

6
CheckingtheTorqueofthe
WheelLugNuts
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,checkthe
wheellugnuttorque;refertoCheckingtheWheelLugNuts
intheOperator'sManual
7
InstallingtheBattery
Partsneededforthisprocedure:
2Wingnut(1/4inch)
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
CAUTION
Batteryelectrolytecontainssulfuricacid,whichis
poisonousandcancausesevereburns.Swallowing
electrolytecanbefatalorifittouchesskincan
causesevereburns.
•Wearsafetyglassestoshieldeyes,andrubber
glovestoprotectskinandclothingwhen
handlingelectrolyte.
•Donotswallowelectrolyte.
•Intheeventofanaccident,ushwithwaterand
calladoctorimmediately.
WARNING
IftheignitionisintheOnpositionthereispotential
forsparksandengagementofcomponents.Sparks
couldcauseanexplosionormovingpartscould
accidentallyengagecausingpersonalinjury.
BesureignitionswitchisintheOffpositionbefore
chargingthebattery.
Locatethebattery-mountinghardwareandinstallthenegative
batterycable.RefertoInstallingtheBatteryintheOperator's
Manual.
Note:Ifthepositivecableisalsodisconnected,connectthe
positive(red)cabletothepositivebatteryterminalrst,then
thenegative(black)cabletothenegativebatteryterminal.
Slipinsulatorbootoverthepositiveterminal.
Note:Iftimedoesnotpermitchargingthebattery,orif
chargingequipmentisnotavailable,connectthenegative
batterycableandrunthevehiclecontinuouslyfor20to30
minutestosufcientlychargethebattery.
8
ChargingtheBattery
NoPartsRequired
Procedure
WARNING
Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesawayfrom
thebattery.
•Makesurethattheignitionswitchisoff.
•Ventilatewhenchargingorusingthebatteryin
anenclosedspace.
Important:Donotrunthemachinewiththebattery
disconnected;electricaldamagemayoccurtothe
engine.
Chargethebattery.RefertotheOperator'sManualfor
instructions.
8

Figure17
9
CheckingtheHydraulicFluid
NoPartsRequired
Procedure
Themachineisshippedwithhydraulicoilinthereservoir.
1.Checkandensurethereservoirhashydraulicoil.
2.IfneededaddToroHYPR-OIL™500hydraulicoil.
3.Runthemachineforapproximately15minutestoallow
anyextraairtopurgeoutofthehydraulicsystem.
4.Waituntiltheunitcoolsbeforecheckingthehydraulic
oil.
5.Tiltthehopperup.
6.Removethehydraulicreservoircap.
7.Wipethedipstickcleanandinsertthecapbackinto
thehydro.
8.Lightlytightenthecap.
9.Removethecapagainandchecktheleveloftheoil
onthedipstick(Figure18).
10.Checkthehydraulicreservoirandifnecessaryll
thereservoirtotheappropriatelevelwithToro
HYPR-OIL™500hydraulicoil.
Figure18
1.Full2.Add
11.IfthedipstickoillevelisattheAddmark,addhydraulic
oil.Donotoverll.
12.Replacethehydraulicreservoircapandtightenuntil
snug.Donotovertighten.
10
CheckingtheMachinefor
Grease
Partsneededforthisprocedure:
1tubeNumber2general-purposelithium-baseor
molybdenum-basegrease.(Purchaseseparately.)
Procedure
Beforeyouusethemachine,checkthemachineforgrease;
refertoLubricationintheOperator'sManual.
9

11
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedinthe
followingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionsonperformingtheseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemachine.
Checkthemowerdeckgearboxesforoil.
Checktheengine-oillevel.
Checkthehydraulic-uidlevel.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator'sManual.
EnsurethatthePTOworks.
Checkallfastenersthatyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
10