Toro 3200 User manual

FormNo.3440-687RevB
EURoadLightKit
Groundsmaster®3200or3300SeriesTractionUnit
ModelNo.31992
InstallationInstructions
IfyouareinstallingthiskitonaROPS-onlytraction
unit(i.e.,thetractionunitdoesnothaveacab),
youmustalsoinstallthePowerHarnessKit(Part
140-1559).
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal140-1587
140-1587
1.Horn—15A4.Worklights—10A
2.Headlights—10A5.ReadtheOperator’s
Manualforfuse
information.
3.Beacon—10A
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowerthecuttingunit.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheelectrical
systemmaintenancesectionofyourOperator’s
Manual.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3440-687*

2
InstallingtheClips,Speed
Nuts,andFuseBlock
Partsneededforthisprocedure:
1Switchmount
6Clip(1/4inch)
2Speednut
1Fusemountplate
4U-typespeednut
1Fuseblock
2Screw(#10x3/4inch)
Procedure
1.Installthe6clipsand2speednutstotheswitch
mount(Figure1).
g319851
Figure1
1.Clip3.Speednut
2.Switchmount
2.InstalltheU-typespeednutstothefuse-mount
plate(Figure2).
g304335
Figure2
1.U-typespeednuts2.Fuse-mountplate
3.Installthefuseblockonthewireharnesstothe
fuse-mountplateusing2screws(#10x3/4inch)
asshowninFigure3.
g304300
Figure3
1.Fuse-mountplate3.Screw(#10x3/4inch)
2.Fuseblock
2

3
InstallingtheSwitchMount
Partsneededforthisprocedure:
2Mountbracket
4Carriagebolt(1/4x2inches)
2Locknut(1/4inch)
2Hex-headscrew(1/4x3/4inch)
2Flangenut(1/4inch)
1Flasher
1Relay
1Wireharness
2Cabletie
1Fusecover
2Thumbscrew
2Pushnut
1Decal
2Screw(#10x3/8inch)
1Multi-functionswitch
3Holeplug
1Rockerswitch
1Controlcover
6Hex-headscrew(1/4x3/4inch)
2Switchclip
2Pushrivet
Procedure
1.Looselyinstalltheswitchmountaroundthe
steeringcolumnusing4carriagebolts(1/4x2
inches),2mountingbrackets,fuse-mountplate,
and4locknuts(1/4inch)asshowninFigure4.
g319856
Figure4
1.Locknuts(1/4inch)4.Steeringcolumn
2.Fuse-mountplate5.Switchmount
3.Mountingbrackets6.Carriagebolt(1/4x2
inches)
3

2.Installthemulti-functionswitchtotheswitch
mountandsecureitusingtheswitchclipsunder
theholefortheswitch(Figure5).
g319854
Figure5
1.Switchclips2.Multi-functionswitch
3.Installtherockerswitchandholeplugsintothe
switchmount(Figure6).
g319855
Figure6
1.Rockerswitch2.Holeplug
4.Installtheasherandrelaytothefuse-mount
plateusing2screws(#10x3/8inch)asshown
inFigure7.
4

g319853
Figure7
1.Relay3.Flasher
2.Screw(#10x3/8inch)
5.Securetheasherusingacabletie(Figure8).
6.Plugtheharnessintotherockerswitchand
multi-functionswitch(Figure8).
g319850
Figure8
1.Rockerswitchconnector4.Switchconnector
2.Relayconnector5.Cabletie
3.Flasherconnector
7.Plugthewireharnessintotherelayandasher
(Figure8).
8.Loosentheboltsaroundthesteering-column
base(Figure9).
5

9.Raisethebaseupanddrilla22mm(7/8inch)
holeasshowninFigure9.
g304296
Figure9
1.Steering-columnbase
10.Routetheharnessthroughtheholeyoudrilled
inthebase.
11.Leavethebulletconnectorsdisconnectedas
showninFigure10.
g333871
Figure10
1.Leavethebulletconnectorsdisconnected.
12.Applythedecaltothefusecoverasshownin
Figure11.
g304374
Figure11
1.25mm(1inch)3.Decal—insideoffuse
cover
2.6mm(1/4inch)
13.Installthefusecovertotheswitchmountusing
2thumbscrewsand2pushnuts(Figure12).
Note:Ensurethatthepushnutsareinstalled
ontheinsideofthefusecover(Figure12).
g304295
Figure12
1.Pushnut3.Thumbscrew
2.Fusecover
6

14.Adjustthecontrolassemblysothattheswitches
areaccessible.
15.Tightenallthefasteners.
16.Installthecontrolcovertotheswitchmount
using2pushrivetsand6hex-headscrews(1/4
x3/4inch)asshowninFigure13.
g319852
Figure13
1.Pushrivet3.Controlcover
2.Hex-headscrew
4
InstallingtheFront
Components
Partsneededforthisprocedure:
1Leftlightbase(formachineswithacab)
1Rightlightbase(formachineswithacab)
1Leftlightmount
1Rightlightmount
1Leftlightassembly
1Rightlightassembly
6Button-headbolt(1/4x5/8inch)
4Carriagebolt(3/8x3/4inch)—formachineswithacab
4Locknut(3/8inch)—formachineswithacab
1Lightcrossmount(formachineswithoutacab)
ForMachineswithaCab
Wheninstallingthelightmounts,refertothefollowing
chartforthemountingpositionbasedonyourmower
decksizeandtype.
LightPositionTable
Cutting
UnitModel
Number
FrontLightsRear,Left
Light
Rear,Right
Light
31970NarrowNarrowWide
31971NarrowNarrowNarrow
31972WideNarrowWide
31973NarrowNarrowNarrow
31974NarrowNarrowNarrow
31975NarrowNarrowNarrow
7

1.Securetheleftlightbaseandrightlightbase
tothecabframeusing2carriagebolts(3/8x
3/4inch)and2locknuts(3/8inch)oneachside
(Figure14).
g303644
Figure14
1.Carriagebolt(3/8x3/4
inch)
3.Rightlightbase
2.Locknut(3/8inch)4.Leftlightbase
2.Securetheleftlightmountandrightlightmount
tothelightbasesusing3button-headbolts(1/4
x5/8inch)throughthespeednutsoneachside
(Figure15).
Note:RefertotheLightPositionT able(page7)
fortheappropriatepositionofthelights.
g303645
Figure15
1.Lightbase3.Button-headbolt(1/4x5/8
inch)
2.Rightlightmount4.Leftlightmount
3.Securetheleftlightassemblyandrightlight
assemblytotheleftlightmountandrightlight
mountusingthehexnutonthelightassemblies
(Figure16).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g303646
Figure16
1.Lightassembly3.Hexnut
2.Lightmount
ForMachineswithoutaCab
1.Removethetie-downbracketfromtheplatform
(Figure17).
Retaintheparts.
g299562
Figure17
1.Tie-downbracket3.Nut
2.Bolt
8

2.Securethelightcrossmounttotheplatform
usingthepreviouslyremovedbolts,nuts,and
tie-downbracket(Figure18).
g305380
Figure18
1.Bolt3.Lightcrossmount
2.Tie-downbracket4.Nut
3.Securetheleftlightmountandrightlightmount
tothelightcrossmountusing3button-head
bolts(1/4x5/8inch)throughthespeednutson
eachside(Figure19).
Note:RefertotheLightPositionT able(page7)
fortheappropriatepositionofthelights.
g305381
Figure19
1.Rightlightmount3.Lightcrossmount
2.Button-headbolt(1/4x5/8
inch)
4.Leftlightmount
4.Securetheleftlightassemblyandrightlight
assemblytotheleftlightmountandrightlight
mountusingthelockwasherandhexnutonthe
lightassemblies(Figure20).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g305382
Figure20
1.Lightassembly3.Lockwasher
2.Lightmount4.Hexnut
9

5
InstallingtheRear
Components
Partsneededforthisprocedure:
1Leftmount
1Rightmount
1Leftshortmount
1Rightshortmount
4Carriagebolt(5/16x3/4inch)
4Flangenut(5/16inch)
4Carriagebolt(1/4x5/8inch)
8Locknut(1/4inch)
2Innermountassembly
2Taillight
4Pan-headscrew(#10x1-1/4inches)
4Flangenut(#10)
4Hex-headbolt(3/8x3inches)
4Locknut(3/8inch)
1Markermount
2Backmount
4Flange-headbolt(1/4x3/4inch)
1Speed-platemount
2Speednut
5Carriagebolt(1/4x1/2inch)
5Locknut(1/4inch)
1Horn-mountingbracket
1Horn
320kphspeeddecal
324kphspeeddecal
1Right,longmount
1Leftlighthousing
1Rightlighthousing
Procedure
1.Removetheange-headbolt(3/8x2-3/4
inches)andangenut(3/8inch)securingthe
bumpertothereartubeframeoneachsideof
thebumper(Figure21).
g303770
Figure21
1.Reartubeframe3.Bumper
2.Flange-headbolt(3/8x
2-3/4inches)
4.Flangenut(3/8inch)
2.Securetheleftmountandrightmounttorear
frametubesusing2hex-headbolts(3/8x3
inches)and2locknuts(3/8inch)oneachside
(Figure22).
g304042
Figure22
1.Hex-headbolt(3/8x3
inches)
3.Locknut(3/8inch)
2.Leftmount
10