Toro 3200 User manual

FormNo.3440-687RevB
EURoadLightKit
Groundsmaster®3200or3300SeriesTractionUnit
ModelNo.31992
InstallationInstructions
IfyouareinstallingthiskitonaROPS-onlytraction
unit(i.e.,thetractionunitdoesnothaveacab),
youmustalsoinstallthePowerHarnessKit(Part
140-1559).
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal140-1587
140-1587
1.Horn—15A4.Worklights—10A
2.Headlights—10A5.ReadtheOperator’s
Manualforfuse
information.
3.Beacon—10A
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowerthecuttingunit.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheelectrical
systemmaintenancesectionofyourOperator’s
Manual.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3440-687*

2
InstallingtheClips,Speed
Nuts,andFuseBlock
Partsneededforthisprocedure:
1Switchmount
6Clip(1/4inch)
2Speednut
1Fusemountplate
4U-typespeednut
1Fuseblock
2Screw(#10x3/4inch)
Procedure
1.Installthe6clipsand2speednutstotheswitch
mount(Figure1).
g319851
Figure1
1.Clip3.Speednut
2.Switchmount
2.InstalltheU-typespeednutstothefuse-mount
plate(Figure2).
g304335
Figure2
1.U-typespeednuts2.Fuse-mountplate
3.Installthefuseblockonthewireharnesstothe
fuse-mountplateusing2screws(#10x3/4inch)
asshowninFigure3.
g304300
Figure3
1.Fuse-mountplate3.Screw(#10x3/4inch)
2.Fuseblock
2

3
InstallingtheSwitchMount
Partsneededforthisprocedure:
2Mountbracket
4Carriagebolt(1/4x2inches)
2Locknut(1/4inch)
2Hex-headscrew(1/4x3/4inch)
2Flangenut(1/4inch)
1Flasher
1Relay
1Wireharness
2Cabletie
1Fusecover
2Thumbscrew
2Pushnut
1Decal
2Screw(#10x3/8inch)
1Multi-functionswitch
3Holeplug
1Rockerswitch
1Controlcover
6Hex-headscrew(1/4x3/4inch)
2Switchclip
2Pushrivet
Procedure
1.Looselyinstalltheswitchmountaroundthe
steeringcolumnusing4carriagebolts(1/4x2
inches),2mountingbrackets,fuse-mountplate,
and4locknuts(1/4inch)asshowninFigure4.
g319856
Figure4
1.Locknuts(1/4inch)4.Steeringcolumn
2.Fuse-mountplate5.Switchmount
3.Mountingbrackets6.Carriagebolt(1/4x2
inches)
3

2.Installthemulti-functionswitchtotheswitch
mountandsecureitusingtheswitchclipsunder
theholefortheswitch(Figure5).
g319854
Figure5
1.Switchclips2.Multi-functionswitch
3.Installtherockerswitchandholeplugsintothe
switchmount(Figure6).
g319855
Figure6
1.Rockerswitch2.Holeplug
4.Installtheasherandrelaytothefuse-mount
plateusing2screws(#10x3/8inch)asshown
inFigure7.
4

g319853
Figure7
1.Relay3.Flasher
2.Screw(#10x3/8inch)
5.Securetheasherusingacabletie(Figure8).
6.Plugtheharnessintotherockerswitchand
multi-functionswitch(Figure8).
g319850
Figure8
1.Rockerswitchconnector4.Switchconnector
2.Relayconnector5.Cabletie
3.Flasherconnector
7.Plugthewireharnessintotherelayandasher
(Figure8).
8.Loosentheboltsaroundthesteering-column
base(Figure9).
5

9.Raisethebaseupanddrilla22mm(7/8inch)
holeasshowninFigure9.
g304296
Figure9
1.Steering-columnbase
10.Routetheharnessthroughtheholeyoudrilled
inthebase.
11.Leavethebulletconnectorsdisconnectedas
showninFigure10.
g333871
Figure10
1.Leavethebulletconnectorsdisconnected.
12.Applythedecaltothefusecoverasshownin
Figure11.
g304374
Figure11
1.25mm(1inch)3.Decal—insideoffuse
cover
2.6mm(1/4inch)
13.Installthefusecovertotheswitchmountusing
2thumbscrewsand2pushnuts(Figure12).
Note:Ensurethatthepushnutsareinstalled
ontheinsideofthefusecover(Figure12).
g304295
Figure12
1.Pushnut3.Thumbscrew
2.Fusecover
6

14.Adjustthecontrolassemblysothattheswitches
areaccessible.
15.Tightenallthefasteners.
16.Installthecontrolcovertotheswitchmount
using2pushrivetsand6hex-headscrews(1/4
x3/4inch)asshowninFigure13.
g319852
Figure13
1.Pushrivet3.Controlcover
2.Hex-headscrew
4
InstallingtheFront
Components
Partsneededforthisprocedure:
1Leftlightbase(formachineswithacab)
1Rightlightbase(formachineswithacab)
1Leftlightmount
1Rightlightmount
1Leftlightassembly
1Rightlightassembly
6Button-headbolt(1/4x5/8inch)
4Carriagebolt(3/8x3/4inch)—formachineswithacab
4Locknut(3/8inch)—formachineswithacab
1Lightcrossmount(formachineswithoutacab)
ForMachineswithaCab
Wheninstallingthelightmounts,refertothefollowing
chartforthemountingpositionbasedonyourmower
decksizeandtype.
LightPositionTable
Cutting
UnitModel
Number
FrontLightsRear,Left
Light
Rear,Right
Light
31970NarrowNarrowWide
31971NarrowNarrowNarrow
31972WideNarrowWide
31973NarrowNarrowNarrow
31974NarrowNarrowNarrow
31975NarrowNarrowNarrow
7

1.Securetheleftlightbaseandrightlightbase
tothecabframeusing2carriagebolts(3/8x
3/4inch)and2locknuts(3/8inch)oneachside
(Figure14).
g303644
Figure14
1.Carriagebolt(3/8x3/4
inch)
3.Rightlightbase
2.Locknut(3/8inch)4.Leftlightbase
2.Securetheleftlightmountandrightlightmount
tothelightbasesusing3button-headbolts(1/4
x5/8inch)throughthespeednutsoneachside
(Figure15).
Note:RefertotheLightPositionT able(page7)
fortheappropriatepositionofthelights.
g303645
Figure15
1.Lightbase3.Button-headbolt(1/4x5/8
inch)
2.Rightlightmount4.Leftlightmount
3.Securetheleftlightassemblyandrightlight
assemblytotheleftlightmountandrightlight
mountusingthehexnutonthelightassemblies
(Figure16).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g303646
Figure16
1.Lightassembly3.Hexnut
2.Lightmount
ForMachineswithoutaCab
1.Removethetie-downbracketfromtheplatform
(Figure17).
Retaintheparts.
g299562
Figure17
1.Tie-downbracket3.Nut
2.Bolt
8

2.Securethelightcrossmounttotheplatform
usingthepreviouslyremovedbolts,nuts,and
tie-downbracket(Figure18).
g305380
Figure18
1.Bolt3.Lightcrossmount
2.Tie-downbracket4.Nut
3.Securetheleftlightmountandrightlightmount
tothelightcrossmountusing3button-head
bolts(1/4x5/8inch)throughthespeednutson
eachside(Figure19).
Note:RefertotheLightPositionT able(page7)
fortheappropriatepositionofthelights.
g305381
Figure19
1.Rightlightmount3.Lightcrossmount
2.Button-headbolt(1/4x5/8
inch)
4.Leftlightmount
4.Securetheleftlightassemblyandrightlight
assemblytotheleftlightmountandrightlight
mountusingthelockwasherandhexnutonthe
lightassemblies(Figure20).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g305382
Figure20
1.Lightassembly3.Lockwasher
2.Lightmount4.Hexnut
9

5
InstallingtheRear
Components
Partsneededforthisprocedure:
1Leftmount
1Rightmount
1Leftshortmount
1Rightshortmount
4Carriagebolt(5/16x3/4inch)
4Flangenut(5/16inch)
4Carriagebolt(1/4x5/8inch)
8Locknut(1/4inch)
2Innermountassembly
2Taillight
4Pan-headscrew(#10x1-1/4inches)
4Flangenut(#10)
4Hex-headbolt(3/8x3inches)
4Locknut(3/8inch)
1Markermount
2Backmount
4Flange-headbolt(1/4x3/4inch)
1Speed-platemount
2Speednut
5Carriagebolt(1/4x1/2inch)
5Locknut(1/4inch)
1Horn-mountingbracket
1Horn
320kphspeeddecal
324kphspeeddecal
1Right,longmount
1Leftlighthousing
1Rightlighthousing
Procedure
1.Removetheange-headbolt(3/8x2-3/4
inches)andangenut(3/8inch)securingthe
bumpertothereartubeframeoneachsideof
thebumper(Figure21).
g303770
Figure21
1.Reartubeframe3.Bumper
2.Flange-headbolt(3/8x
2-3/4inches)
4.Flangenut(3/8inch)
2.Securetheleftmountandrightmounttorear
frametubesusing2hex-headbolts(3/8x3
inches)and2locknuts(3/8inch)oneachside
(Figure22).
g304042
Figure22
1.Hex-headbolt(3/8x3
inches)
3.Locknut(3/8inch)
2.Leftmount
10

3.Securetheleftshortmountandrightshortor
longmounttotheleftmountandrightmount
using4carriagebolts(5/16x3/4inch)and4
angenuts(5/16inch)asshowninFigure23.
Note:RefertotheLightPositionT able(page7)
fortheappropriatepositionofthelights.
g304044
Figure23
1.Leftshortmount3.Leftmount
2.Flangenut(5/16inch)4.Carriagebolt(5/16x3/4
inch)
4.Securetheleftlighthousingandrightlight
housingtotheleftshortmountandrightshort
mountusing4carriagebolts(1/4x5/8inch)and
4locknuts(1/4inch)asshowninFigure24.
g319940
Figure24
1.Leftshortmount3.Leftlighthousing
2.Carriagebolt(1/4x5/8
inch)
4.Locknut(1/4inch)
5.Applytheappropriatespeeddecaltothe
speed-platemount(Figure25).
Applythe20kphdecalformodels31900and
31901.
Applythe24kphdecalformodels31902and
31903.
g304252
Figure25
1.Speed-platemount2.Speeddecal
6.Installthe2speednutstothespeed-platemount
(Figure26).
g304256
Figure26
1.Speed-platemount2.Speednut
11

7.Securethespeed-platemounttothemarker
mountusing5carriagebolts(1/4x1/2inch)and
5locknuts(1/4inch)asshowninFigure27.
g304257
Figure27
1.Carriagebolt(1/4x1/2
inch)
3.Markermount
2.Speed-platemount4.Locknut(1/4inch)
8.Removethe7plasticplugsshowninFigure28
fromthehood.
g304259
Figure28
1.Plasticplug
9.Raisethehood(Figure29).
g285428
Figure29
12

10.Securetheassembledspeed-platemountto
thehoodusing4ange-headbolts(1/4x3/4
inch),2backmounts,and4locknuts(1/4inch)
asshowninFigure30.
g304254
Figure30
1.Flange-headbolt(1/4x
3/4inch)
3.Backmount
2.Assembledspeed-plate
mount
4.Locknut(1/4inch)
11.Drillahole(1/2inch)throughthehoodscreen
forroutingthewireharness(Figure31).
Important:Ensurethatyoudonotdrill
throughanyenginecomponents,specically
theDieselParticulateFilter(DPF).
g304253
Figure31
1.Drillthe1/2-inchholehere.2.Frontofthemachine.
12.Removetheboltandnutfromthehydraulic-line
mount(Figure32).
Retainthefasteners.
g304258
Figure32
1.Nut3.Bolt
2.Hydraulic-linemount
13.Securethehorntothehorn-mountingbracket
usingthepreviouslyremovedboltandnut
(Figure33).
g304255
Figure33
1.Horn3.Horn-mountingbracket
2.Nut4.Bolt
14.Applytheappropriatespeeddecaltoeachside
ofthehood(Figure34).
Applythe20kphdecalsformodels31900and
31901.
Applythe24kphdecalsformodels31902and
31903.
13

g304251
Figure34
1.Speeddecal
6
RoutingtheLightWire
Harness
Partsneededforthisprocedure:
1Lightwireharness
3Flatwasher
3Hex-socketscrew(1/4x1inch)
3Clamp
3Flangenut(1/4inch)
2Innermountassembly
2Taillight
4Pan-headscrew(#10x1-1/4inches)
4Flangenut(#10)
8Button-headbolt(1/4x3/4inch)
1Platelight
2Button-headbolt(#10x3/4inch)
Procedure
Refertothefollowingguresandinstructionsfor
routingthelightwireharness.
14

g304235
Figure35
1.Wire-harnessrouting
1.Routethewire-harnessconnectorlabeled
FRONTLIGHTLH(P04)totheleftsideofunit.
Connectharnesstolight(Figure35).
2.Routethewire-harnessconnectorlabeled
FRONTLIGHTRH(P05)totherightsideofunit.
Connectharnesstolight(Figure35).
3.Routethewire-harnessconnectorlabeledREAR
LIGHTLH(P01)totherearleftsideofunit
(Figure35).
4.Routethewire-harnessconnectorlabeledREAR
LIGHTRH(P02)totherearrightsideofunit
(Figure35).
15

5.Securethetaillightstotheinnermount
assembliesusing4pan-headscrews(#10x
1-1/4inches)and4angenuts(#10)asshown
inFigure36.
g304304
Figure36
1.Flangenut(#10)4.Redlens
2.Innermountassembly5.Pan-headscrew(#10x
1-1/4inches)
3.Amberlens
6.Connectthewire-harnessconnectorlabeled
REARLIGHTLH(P01)torearlight(Figure35).
7.Connectthewire-harnessconnectorlabeled
REARLIGHTRH(P02)torearlight(Figure35).
8.Securetheassembledtaillightstothetaillight
housingsusing8button-headbolts(1/4x3/4
inch)asshowninFigure37.
Ensurethatyouinstallthetaillightswiththe
yellowlensontop(Figure36andFigure37).
g305040
Figure37
1.Button-headbolt(1/4x3/4
inch)
2.Taillightassembly
16

9.Routethewire-harnessconnectorlabeled
LICENSELIGHT(J01,J02)throughthehoodand
connectittothelicenselight(Figure38).
g304330
Figure38
Viewfromthebottomofthehood
1.Wire-harness
connnection—license
plate
4.Flatwasher
2.Clamplocations5.Clamp
3.Hex-socketscrew(1/4x1
inch)
6.Flangenut(1/4inch)
10.Securethewireharnesstothehoodusing3
hex-socketscrews(1/4x1inch),3atwashers,
3clamps,and3angenuts(1/4inch)asshown
inFigure38.
11.Connectthewireharnesstotheplatelight
(Figure39).
12.Securetheplatelighttotheassembled
speed-platemountusingthe2speednuts
installedinFigure26and2button-headbolts
(#10x3/4inch)asshowninFigure39.
g304392
Figure39
1.Speednut3.Button-headbolt(#10x
3/4inch)
2.Platelight
7
RoutingtheControlWire
Harness
Partsneededforthisprocedure:
1Controlwireharness
Procedure
Refertothefollowingguresandinstructionsfor
routingthecontrolwireharness.
17

g304234
Figure40
1.Wire-harnessrouting2.Controlwireharnessandlightwireharnessconnection
18

1.Routethewireharnessthroughtheplatform
openingandalongthelight-wire-harness
routing.
2.Connectthecontrolwire-harnessconnector
labeledTOROADLTSHARNESS(P06)tolight
wire-harnessconnectorlabeledTOMAIN
HARNESS(P03).
3.Connectthecontrolwire-harnessconnector
labeledTOPOWERHARNESS(P05)topower
wire-harnessconnectorlabeledPODCONTROL
HARNESS(P04).
g304373
Figure41
1.P05(Control-wire-harness
connector)
2.P04
(Machine-wire-harness
connector)
4.Connectthecontrolwire-harnessconnectors
labeledHORN(J01,J02)tothehorn(Figure42).
g304331
Figure42
1.Wireharness2.Hornconnection
19

8
InstallingtheSerialPlate
ForGermanyOnly
Partsneededforthisprocedure:
1Serialplate
1Serialplatetape
Procedure
1.Stamptheserialnumberintotheframe.
Thetextsizemustbe7mm(1/4inch)orlarger.
2.Stamptheappropriateinformationintotheserial
plate.
3.Wipedownthebottomoftheframeandserial
platewithanalcohol-basedwipe(Figure43).
g304286
Figure43
1.Cleanthebottomofthe
frame.
3.Frontofthemachine
2.Serialplate
4.Applythetapetotheserialplate.
5.Installtheplatetotheframe(Figure44).
UsethedimensionsshowninFigure45.
20