Toro 30382 User manual

FormNo.3406-911RevA
AuxiliaryPowerUnit
Groundsmaster®3320/3280-Dand7200/7210TractionUnits
ModelNo.30382
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Powerrelay1
Locknut5
Screw5
Fuseblock1
Groundblockterminal1
Jumperstrip1
Powerpoint1
2
Cap1
Installthepowerunit.
Wireharness(3connections)1
Wireharness(7connections)1
3Fuse(10A)1
Routethewireharness.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface(boxAofFigure1).
2.Engagetheparkingbrake(boxBofFigure1).
3.Removethekeyfromtheignitionswitch(boxCofFigure1).
4.Removethenegativebatterycablefromthebattery(boxDofFigure1).
Figure1
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AllRightsReserved*3406-911*A

2
InstallingthePowerUnit
Partsneededforthisprocedure:
1Powerrelay
5Locknut
5Screw
1Fuseblock
1Groundblockterminal
1Jumperstrip
1Powerpoint
1Cap
ForaGroundsmaster3320/3280-D
Machine
1.Removethe4thumbscrewssecuringthecontrol-panel
platetothemachine(Figure2).
Note:Themountingholesrequiredfortheinstallation
ofthecomponentsarealreadyinthecontrol-panel
compartment.
G018073
Figure2
1.Control-panelplate3.Knock-outplug
2.Thumbscrew
2.Mountthegroundterminalblocktothebottomofthe
compartmentwith2screwsand2locknuts(Figure3).
Note:Donotusethelocknutsifatnutsexiston
thebracket.
Figure3
1.Screw3.Locknut
2.Groundterminalblock4.Frontdirection
3.Mountthejumperstriptothegroundterminalusing2
ofthegroundterminalblockscrews.
4.Mountthefuseblocktothesideofthecompartment,
abovetheexistingfuseblock,with2screwsand2
locknuts(Figure4).
Note:Donotusethelocknutsifatnutsexiston
thebracket.
Figure4
Fuseblockwiresnotshown
1.Fuseblock3.Locknut
2.Screw
2

5.Mountthepowerrelaytotheatnutonthesideofthe
compartmentwithascrew(Figure5).
Note:Usealocknutifthereisnoatnut.Youmay
needtoremovethe4screwssecuringthemounting
panelandpullupthemountingpaneltoinstallthe
locknut.
Figure5
1.Powerrelay2.Screw
6.Removetheknock-outplugfromthesideofthe
control-panelplate(Figure2).
7.Unscrewtheoutershellfromthethreadedpowerpoint
connectorbody.
8.Fromtheseatsideofthecontrol-panelplate,insertthe
powerpointintothehole,secureitwiththeoutershell,
andinsertthecapintothepowerpoint(Figure6).
Figure6
1.Control-panelplate3.Powerpoint
2.Cap
ForaGroundsmaster7200/7210
Machine
1.Unlatchandraisetheseat.
2.Unlatchthecontrol-panelassemblyandlayitaside
(Figure7).
G018078
Figure7
1.Control-panelassembly2.Latch
3.Mountthegroundterminalblocktothebottomofthe
control-panelassemblywith2screwsand2locknuts
(Figure8).
Note:Installthescrewsfromtheundersideofthe
panelasshowninFigure8.
Figure8
1.Control-panelassembly3.Screw
2.Locknut
4.Mountthejumperstriptothegroundterminalusing2
ofthegroundterminalblockscrews.
5.Mountthefuseblocktothebottomofthe
control-panelassembly,nexttotheexistingfuseblock,
with2screwsand2locknuts(Figure9).
3

Note:Installthescrewsfromtheundersideofthe
panelasshowninFigure9.
Figure9
1.Locknut3.Screw
2.Fuseblock
6.Mountthepowerrelaytotheinsideofthecontrol
panelwithascrewandnut(Figure10).
Figure10
7.Removetheknock-outplugfromthesideofthe
controlpanel(Figure11).
Figure11
1.Powerpointinknockout
location
2.Cap
8.Unscrewtheoutershellfromthethreadedpowerpoint
connectorbody.
9.Fromtheseatsideofthecontrolpanel,insertthe
powerpointintothehole,secureitwiththeoutershell,
andinsertthecapintothepowerpoint.
4

3
RoutingtheWireHarness
Partsneededforthisprocedure:
1Wireharness(3connections)
1Wireharness(7connections)
1Fuse(10A)
ForaGroundsmaster3320/3280-D
Machine(SerialNumbers250000001
through259999999)
Note:Usethewireharnesswith3connections.
1.Installtheaccessoryrelayconnectorfromthe
traction-unitwireharnessintothepowerrelay(Figure
12).
G018074
Figure12
1.Accessoryrelayconnector3.Blackwire
2.Large,redwire
2.Connectthelarge,redwire(Figure12)fromthe
auxiliaryfuseblocktothematingconnectorfromthe
traction-unitharness.
3.Connectthepowerpointconnectorfromthekitwire
harnesstothepowerpoint.
4.Connecttheyellowwiretoanopenleadonthefuse
block(Figure13).
5.Attachtheblackwiresfromthetraction-unitwire
harnessandthekitwireharnesstothegroundblock
(Figure12andFigure13).
6.Inserta10Afuseintothefuseblockslotforthe
yellowwire.
7.Installthecontrolpanelandsecureitwiththe
thumbscrewsthatyoupreviouslyremoved.
8.Connectthenegativebatterycabletothebattery.
Note:Whenthekitisproperlyinstalled,thepower
pointandfuseblockshouldonlyhavepowerwhenthe
traction-unitignitionswitchisintheONposition.
1
2
3
G018077
Figure13
1.Toground(black)3.Topowerpoint
2.Tofuseblock(yellow)
5

ForaGroundsmaster3320/3280-D
(SerialNumbers260000001andup)or
Groundsmaster7200/7210Machine
Note:Usethewireharnesswith7connections.Referto
Figure14fortheprocedure.
1.Mounttheblack(ground)wiresfromthewireharness
andthetraction-unitharnesstothegroundterminal
blockwith2screwsfromtheblock.
2.Connectthelarge,redwiretotheredwirefromthe
traction-unitharness.
3.Connectthepinkwiretothepinkwirefromthe
traction-unitharness.
Note:ForaGroundsmaster7200/7210machinewith
aPolarTracKit,connectthepinkwirefromthewire
harnesstotheopenorangePolarTracwireinstead.
4.Connectthewhitewire(spadeterminal)intoafuse
blockslot.Insertafuse(10A)intothefuseslot.
Note:Makesurethatthefusesareinstalledinthe
slotsthathavewiresconnectedtotheharness.The
remainingfuseblockwiresarenotusedatthistime.
5.Connectthelarge,redwirefromthefuseblocktothe
matingconnectorfromthewireharness.
6.Plugthewireharnessconnectorintothepowerrelay
connector.
7.Plugthewireharnessconnectorintothepowerpoint
connector.
8.Installthecontrolpanelandsecureitwiththe
thumbscrewsthatyoupreviouslyremoved.
9.Connectthenegativebatterycabletothebattery.
Note:Whenthekitisproperlyinstalled,thepower
pointandfuseblockshouldonlyhavepowerwhenthe
traction-unitignitionswitchisintheONposition.
7
1
2
3
4
5
6
G018076
Figure14
1.Tonewfuseblock(red)5.Totraction-unitharness(pink)
2.Totraction-unitharness(red)6.Topowerrelay
3.Toground(black)7.Topowerpoint
4.Tofuseblock(white)
6

Notes: