Wen DF472X User manual
4750-WATT
DUAL FUEL GENERATOR
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL DF472X
CONTENTS
WELCOME 3
Specifications................................................................................................... 3
Introduction ..................................................................................................... 4
SAFETY 5
General Safety Rules........................................................................................ 5
Generator Safety Warnings .............................................................................. 7
BEFORE OPERATING 10
Know Your Generator..................................................................................... 10
Unpacking & Packing List.............................................................................. 12
Generator Preparation.................................................................................... 13
OPERATION & MAINTENANCE 18
Starting Your Generator ................................................................................. 18
Using Your Generator..................................................................................... 20
Shutting Off Your Generator........................................................................... 24
Maintenance................................................................................................... 25
Transportation & Storage............................................................................... 31
Troubleshooting Guide................................................................................... 32
Wiring Diagram.............................................................................................. 33
Exploded View & Parts List............................................................................ 34
Warranty Statement ....................................................................................... 40
To purchase accessories and replacement parts for your tool, visit WENPRODUCTS.COM
Magnetic Oil Dipstick (Model 55201)
Universal Weatherproof Medium Generator Cover (Model 56406)
1800-Watt Generator to RV Adapter Cord (Model PC3012)
50 ft. Heavy-Duty Outdoor Extension Cord (Model PC5012)
100 ft. Heavy-Duty Outdoor Extension Cord (Model PC1123)
3 ft. Generator Extension Cord Splitter (Model PC1405)
Wheel and Handle Kit (Model GNA410)
2
SPECIFICATIONS
GENERATOR
ENGINE
Model Number DF472X
Rated Wattage Gasoline: 3800 Watts
LPG: 3500 Watts
Surge Wattage Gasoline: 4750 Watts
LPG: 4350 Watts
Phase Single
Frequency 60 Hz
Rated Voltage AC: 120V/240V, DC: 12V
Rated Amperage AC: 32A/16A, DC: 8A
Product Dimensions 23.2 in. x 17.5 in. x 18.5 in.
Product Net Weight 102.5 Pounds
Engine Type 4-stroke, OHV, Single Cylinder
Engine Displacement 224cc
No-Load Speed 3600 RPM
Fuel Tank Capacity 4 US Gallons (15 L), 87 octane minimum
Oil Capacity 20.3 fl. oz. (0.6 L)
Half-Load Run Time Gasoline: 11 hours
LPG (with 20 lb tank): 7 hours
Spark Plug Type Torch F7TC/NGK BP7ES
Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.031 in)
Spark Plug Torque 1/2 - 3/4 turn after gasket contacts base or 15
ft-lbs
Length of LPG Hose 47 inches (1200 mm)
3
INTRODUCTION
Thanks for purchasing the WEN 4750-Watt Dual Fuel Generator. Refer to the illustration below for the location of
the serial number on the specifications label. Record the generator information in the spaces provided below. If as-
sistance for information or service is required, please contact customer service by calling 1-800-232-1195, M-F 8-5
CST; you will be asked to provide the following generator information when calling.
Generator Model Number: DF472X
Date of Purchase: _______________________________________________
Purchased From:________________________________________________
Serial Number: _________________________________________________
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a
month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make
sure the outlet is producing electricity.
SERVICE RECORD
Record the service dates of your generator in the chart below. Please perform maintenance checks and operations
according to the “Maintenance” section of the manual.
Service Record Date Date Date Date Date Date
Change Oil
Change Spark Plug
Clean Fuel Tank
Clean Air Cleaner
Clean Spark Arrestor
Serial Number
4
GENERAL SAFETY RULES
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which may ig-
nite the dust or fumes.
3. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never mod-
ify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfac-
es such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
3. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-
tric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of a GFCI reduces the risk of elec-
tric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respira-
tory mask, non-skid safety shoes and hearing protection
used for appropriate conditions will reduce the risk of
personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
5
GENERAL SAFETY RULES
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained us-
ers.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s opera-
tion. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situa-
tion.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your ex-
posure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
6
GENERATOR SAFETY WARNINGS
DANGER! CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This
is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even
if you cannot smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply
enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings
can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move
to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and
explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead
to explosion even if not directly in contact with gasoline.
• Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for
expansion. Always check for spilled fuel before operating.
• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before
starting the engine.
• Empty fuel tank before storing or transporting the generator.
WARNING! If this generator is used as a supply for a building’s wiring system, the generator must be in-
stalled by a qualified electrician and connected to a transfer switch as a separately derived system in accordance
with all applicable laws and electrical codes and the National Electrical Code, NFPA 70. The generator shall be
connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The
frame of the generator shall be connected to an approved grounding electrode.
CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals and produces exhaust known
to the State of California to cause cancer, birth defects and other reproductive harm. For more information, visit
www.P65Warnings.ca.gov
7
OPERATING ENVIRONMENT
1. Using a generator indoors can kill you in minutes.
Only use a generator outside and far away from win-
dows, doors and vents.
2. Do not smoke near the generator.
3. Do not operate near open flame, heat, or flammable
materials. This generator may emit highly flammable
and explosive gasoline vapors, which can cause severe
burns or even death if ignited. A nearby open flame can
lead to an explosion even if it isn’t directly in contact with
gasoline.
4. Do not expose the generator to rainy or wet con-
ditions; doing so significantly increases the risk of
electrical shock. Never handle the generator, electronic
devices, or any cord while standing in water, while bare-
foot, or when hands or feet are wet.
5. Always operate the generator on a dry, firm, level
surface.
6. The generator should have at least 5 feet of clear-
ance from buildings or other equipment during opera-
tion.
7. Do not allow children or non-qualified persons to
operate the generator.
GENERATOR PREPARATION
1. Always ground the generator before using it to maxi-
mize safety (see “Ground the Generator” section).
2. Do not overfill fuel tank, as gasoline may expand
during operation. Do not fill to the very top of the tank.
Leave room for gasoline expansion. Always check for
spilled fuel before operating.
3. If any part of the generator, electrical device or pow-
er cord is broken, damaged, or defective, make sure
it is repaired or replaced before operation. Service
should only be performed by a qualified technician. Do
not use receptacles or cords that show signs of damage,
such as broken or cracked insulation.
4. Use a ground fault circuit interrupter (GFCI) in highly
conductive areas such as metal decking or steel work.
Extension cords with in-line GFCIs are recommended for
these operations to maximize safety.
5. If connecting the generator to a building’s electri-
cal system for standby power, you MUST consult a
qualified electrician and install a transfer switch. Such
connections must comply with local electrical laws and
codes. Failure to comply can create a back-feed, which
may result in serious injury or death to utility workers.
6. Never modify the generator in any way. Modifying
or using the machine for any other purpose for which it
is not designed may result in serious injuries, machine
damage and voiding of the warranty.
GENERATOR OPERATION
1. Only use the generator for its intended purposes.
Modifying or using the generator for operations for
which it was not designed may cause hazards and per-
sonal injury.
2. Do not touch bare wires or receptacles (outlets).
3. Do not exceed the wattage capacity of the generator
by plugging in more electrical devices than the unit
can handle. This could damage the generator and/or
connected electrical devices. Check the operating volt-
age and frequency requirements of all electrical devices
prior to plugging them into the generator.
Generator safety warnings continue on the next page.
WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.
Failure to follow the safety instructions may result in serious personal injury.
GENERATOR SAFETY WARNINGS
8
GENERATOR SAFETY WARNINGS
WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.
Failure to follow the safety instructions may result in serious personal injury.
4. Allow generator to run for several minutes before
connecting electrical devices. Do not start or stop en-
gine with electrical devices plugged in to the receptacles.
Failure to do so could damage the generator and/or con-
nected electrical devices.
5. Do not turn on electrical devices until after they are
connected to the generator.
6. Generators vibrate in normal use. During and after
the use of the generator, inspect both the generator as
well as extension and power supply cords for damage
resulting from vibration.
7. Do not touch hot parts. This generator produces heat
when running. Temperatures near exhaust can exceed
150ºF (65ºC). Allow generator to cool down after use be-
fore touching engine or areas of the generator that be-
come hot during use.
8. Turn off all connected electrical devices before stop-
ping the generator.
9. Always turn generator off before refueling.
Allow generator to cool for at least 2 minutes before re-
moving fuel cap. Loosen cap slowly to relieve pressure
in tank.
10. Turn the engine switch to “STOP” position when
the engine is not running.
11. Empty fuel tank before storing or transporting the
generator. Do not store generator or gasoline near fur-
naces, water heaters, or any other appliances that pro-
duce heat or have automatic ignitions. Store the genera-
tor and fuel away from sparks, open flames, pilot lights,
heat and other sources of ignition.
12. Always wash hands after handling generator.
CAUTION: Misuse of this generator can damage it or
shorten its lifespan.
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a
month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make
sure the outlet is producing electricity. If you do not run it often, it will greatly shorten the generator’s lifespan
and void the warranty.
9
1. Pressure Relief Valve
Helps prevent pressure buildup in the fuel tank.
2. Fuel Tank
3. Choke Lever
Adjusts the amount of air let into the engine during
startup.
4. Fuel Valve
Allows fuel to enter engine from the fuel tank.
5. Air Filter
A case with a sponge-like element that filters the air en-
tering the engine.
6. Recoil Starter
Pull cord for manually starting the engine.
7. 224cc OHV Engine
8. Fuel Tank Cap
Access to the fuel tank for adding gasoline.
9. Fuel Gauge
Indicates amount of fuel inside the fuel tank. E indicates
Empty, F indicates Full.
10. Control Panel
Refer to the next page for descriptions.
11. Oil Fill & Dipstick
For filling and checking oil.
12. LPG Hose Connector
Connects to LPG hose and LPG cylinder.
1. Pressure Relief Valve
KNOW YOUR GENERATOR
TOOL PURPOSE
Generators provide you with power when and where you need it most. Refer to the following diagrams to become
familiarized with all the parts and controls of your Generator. The components will be referred to later in the manual
for assembly and operation instructions.
GENERATOR
4. Fuel Valve
5. Air Filter
6. Recoil Starter
3. Choke Lever
2. Fuel Tank
7. Engine
10
11. Oil Fill & Dipstick
10. Control Panel
12. LPG Hose Connector
8. Fuel Tank Cap
9. Fuel Gauge
KNOW YOUR GENERATOR
CONTROL PANEL
1 2 7
8
1. Fuel Selector Switch
Turn the dial to easily switch between gasoline or LPG be-
fore operation.
2. Engine Switch
Start and shut down the engine.
3. DC 12V Receptacle
Cigarette lighter style receptacle, 12V DC, 8A.
4. NEMA 5-20R GFCI Duplex Receptacle
Connect electrical devices that run on 120V, 60 Hz, single
phase, AC current.
5. AC 20A Circuit Breaker
Thermal protector that protects the 5-20R receptacle from
overload.
6. Voltage Selector
Sets the generator’s output voltage to 120V or 240V.
• 120V (left): 5-20R outlet (4) is active. L14-30R outlet
(14) puts out 120V.
• 120V/240V (right): 5-20R outlet (4) is inactive. L14-30R
outlet (14) puts out 240V.
7. AC 120/240V 30A NEMA L14-30R Receptacle
Connect electrical devices that run on 120V/240V, 60
Hz, single phase, AC current.
8. Main Circuit Breakers
Push the button to reset the circuit.
9. Grounding Nut
Connection point for grounding the generator to the
earth. See p. 19 for more information.
10. DC Circuit Breaker
Thermal protector that protects the DC circuit from
overload.
11. CO WATCHDOG Carbon Monoxide Monitor
Measures the accumulation of poisonous CO gas
while the generator is running. If the level of CO gas
gets too high, the CO Watchdog system will automati-
cally shut down the generator. See p. 23 for more de-
tails.
36
1011
4 5
9
11
No. Description Qty.
1 Generator 1
2 First Stage Regulator 1
UNPACKING
With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the
packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard
the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and
accessories. If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F 8-5 CST),
UNPACKING & PACKING LIST
IMPORTANT: Two red shipping brackets have been added to
the bottom of your generator to protect the generator during
shipping. Please make sure to remove BOTH shipping brackets
before operation. Make sure there is no gasoline or oil in the
generator, and carefully tip the generator on its end for easier
access to the brackets.
PACKING LIST
No. Description Qty.
3 Spark Plug Wrench 1
4 Oil Bottle 1
Fig. 1
12
Dipstick
GENERATOR PREPARATION
The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to
perform any of the steps please call 1-800-232-1195 (M-F 8-5 CST) for customer service. Failure to perform these
steps properly can damage the generator or shorten its life.
STEP 1 - ADD/CHECK OIL
The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the
first time. The oil capacity of the engine’s crankcase is 20.3 fl. oz. (0.6 L).
CAUTION! Keep the generator level. Tilting the generator
to assist in filling will cause oil to flow into the wrong
areas of the engine and cause damage.
TO ADD OIL:
1. Place the generator on a level surface. Make sure the en-
gine is OFF before adding or checking oil.
2. Unscrew the oil dipstick (Fig. 3) from the engine.
3. Using an oil funnel or appropriate dispenser, slowly add
oil into the oil fill, being careful not to overfill the unit. Fill the
crankcase to the upper fill line so you can visually see the oil
coming halfway up the oil fill threads. See Fig. 4.
4. Reinstall the oil dipstick and firmly tighten it. Wipe clean
any spilled oil.
NOTE: Extend the lifespan of your generator by catching the
loose metal filaments that naturally build up inside the crank
case with the WEN Magnetic Dipstick (Model 55201), avail-
able for purchase at wenproducts.com.
• 30W Engine Oil
Temperatures above 40°F
• 10W-30 Engine Oil
Temperatures between 0°F - 40°F
• Synthetic 5W-30 Engine Oil
All temperature ranges
ENGINE OIL RECOMMENDATIONS
Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications
SJ, SL, or SM (synthetic oils may be used). Select the SAE viscosity grade of oil that matches the ex-
pected operating temperature.
°F
°C
-20 0 20 32 40 60 80 100
40200
-20 -10 10
-30 30
Upper Fill Line
Lower Fill Line
Fig. 2
Fig. 3
Fig. 4
30W
10W-30
Synthetic 5W-30
13
Lower Limit
Upper Limit
TO CHECK OIL LEVEL (before every subsequent start):
1. Place the generator on a level surface. Make sure the
engine is OFF before adding or checking oil.
2. Remove and wipe the dipstick with a clean rag.
3. Insert the dipstick into the oil fill without screwing it in.
Remove the dipstick to check the oil mark.
4. If the oil mark covers less than one half of the dipstick,
slowly add oil until the oil mark reaches the top of the dip-
stick (or when you can see the oil coming halfway up the
oil fill threads). See Fig. 5.
WARNING: RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and
explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead
to explosion even if not directly in contact with gasoline.
• Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for
expansion. Always check for spilled fuel before operating.
• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before
starting the engine.
• Empty fuel tank before storing or transporting the generator.
ONLY use fresh (within 30 days from purchase), lead-free
gasoline with a minimum of 87 octane rating. The genera-
tor performs best with ethanol-free gasoline. DO NOT use
gasoline with over 10% ethanol.
The capacity of the fuel tank is 4 US gallons (15 L). Do not
mix oil with gasoline.
Follow the instructions on the next page to add gasoline.
IMPORTANT:
• Avoid getting dirt or water into the fuel tank.
• Keep gasoline away from sparks, open flames,
pilot lights, heat, and other sources of ignition.
• Gasoline can age in the tank and make starting
difficult. Never store the generator for more
than 2 months with fuel in the tank.
• Never use an oil/gasoline mixture.
• Never use old gasoline.
OIL LEVEL SHUTDOWN
To protect the unit from damage, the generator is equipped with a low-oil-pressure shutoff that will automatically
shut down the engine when the oil level is too low. The oil level of the engine should be checked before each start
to ensure that the engine crankcase contains sufficient lubricant.
STEP 2 - ADD/CHECK FUEL
FUEL OPTION A: GASOLINE
GENERATOR PREPARATION
Fig. 5
14
TO ADD GASOLINE:
1. Place the generator on a level surface. Make sure the
engine is OFF before adding or checking the fuel.
2. Unscrew the fuel cap (Fig. 6) and set it aside. The fuel
cap may be tight and hard to unscrew.
3. Slowly add unleaded gasoline to the fuel tank. Be careful
not to overfill. Reinstall fuel cap and wipe clean any spilled
gasoline with a dry cloth.
NOTE: Do not fill the fuel tank to the very top. If you do
so, gasoline will expand and spill during use, even with
the fuel cap in place.
TO CHECK GAS LEVEL (before every subsequent start):
1. Before starting the generator, check the fuel gauge (Fig. 6) to see if there is sufficient fuel inside the tank:
• E = Empty
• F = Full
2. If the tank is empty, add gasoline to the fuel tank. See above section, "To Add Gasoline".
GENERATOR PREPARATION
Fig. 6
Fuel Cap
Fuel Gauge
WARNING! If using gasoline, the LPG tank must be shut OFF. If using LPG, the fuel valve on the generator
must be turned to the OFF position.
FUEL OPTION B: LIQUID PETROLEUM GAS (LPG)
DANGER! Explosion and fire. LP vapors are extremely flammable and explosive. Do not use or store LP
cylinder in a building, garage or enclosed area. Failure to do so will result in death or serious injury.
WARNING! Explosion and fire. The cylinder valve should be turned OFF (closed) when generator is not in
use. Failure to do so could result in death or serious injury.
• Always keep the LPG cylinder in an upright position.
• When transporting and storing, keep cylinder secured in an upright position with cylinder valve turned off. Keep
cylinders ventilated and away from heat when in a vehicle.
• Liquid Petroleum Gas (LPG) is highly flammable and explosive. Flammable gas under pressure can cause a fire
or explosion if ignited.
• In any petroleum gas fire, flames should not be extinguished unless the fuel supply valve is turned OFF. If a fire
is extinguished and a supply of fuel is not turned OFF, an explosion hazard could be created.
• RISK OF BURNS. Contact with liquid contents of cylinder will cause freeze burns to the skin. If liquid contents
contacts skin or eyes, seek immediate medical attention.
• When exchanging LPG cylinders, be sure the cylinder valve is of the same type.
15
GENERATOR PREPARATION
FUEL OPTION B: LIQUID PETROLEUM GAS (LPG) (CONT.)
NOTE: LPG regulator inlet pressure is approximately 30 PSI at 0 °F, and 218 PSI at 100 °F.
• You can use LPG tanks with Type 1, right hand Acme threads with this generator. Verify that the qualification date
on tank has not expired. Do not use rusted or damaged cylinders.
• All new cylinders must be purged of air and moisture prior to filling. Used cylinders that have not been plugged or
kept closed must also be purged.
• The purging process should be done by the propane gas supplier. (Cylinders from an exchange supplier should
have been purged and properly filled by supplier).
To connect your generator to an LPG cylinder:
1. Take off the safety caps from the cylinder valve, generator-mounted
regulator, and regulator connecting hose ends.
2. With the LPG tank closed, attach the first-stage regulator to the valve.
Turn the regulator’s plastic coupling right (clockwise) to tighten the as-
sembly onto the LPG tank (Fig. 7).
3. Connect the other end of the hose to the generator’s onboard regula-
tor with a 3/4 in. (19mm) wrench (not supplied) (Fig. 8).
4. Turn the LPG tank valve ON (Fig. 9) and check for leaks by spraying
soapy water to check the connections. If bubbles appear, become larger
in size, or increase in number, a leak exists. This must be corrected
before using the generator. Contact your local Independent Authorized
Service Dealer (IASD) for assistance.
NOTE: You can use Teflon (or other tape) to help seal the connection
between the regulator hose and the generator.
Fig. 7
Fig. 8
Fig. 9
CAUTION! Always position the LPG cylinder so the connection
between the valve and regulator won’t cause sharp bends or kinks in
hose.
WARNING! Risk of burns. Contact with liquid contents of cylinder
will cause freeze burns to the skin. If liquid contents contacts skin or
eyes, seek immediate medical attention.
WARNING! When transporting and storing, keep cylinder
secured in an upright position with cylinder valve turned off. Keep
cylinders ventilated and away from heat when in a vehicle.
16
After completing the above preparation, the generator is ready to be started.
GENERATOR PREPARATION
STEP 3 - GROUND THE GENERATOR
To reduce the risk of electric shock and to maximize safety,
the generator should be properly grounded.
Ground the generator by tightening the grounding nut on
the front control panel (Fig. 10) against a grounding wire.
A generally acceptable grounding wire is a No. 12 AWG
(American Wire Gauge) stranded copper wire.
This grounding wire should be connected at the other end
to a copper, brass, or steel-grounding rod that is driven
into the earth. Wire and grounding rods are not included
with the generator.
Fig. 10
Grounding Nut
NOTE: Grounding codes can vary by location. Contact a local electrician to check the area codes.
WARNING! Failure to properly ground the generator increases your risk of electric shock.
HIGH ALTITUDE OPERATION ABOVE 2000 FEET
The fuel system on this generator may be affected by operation at high altitudes. Proper operation can be ensured by
installing an altitude kit at altitudes higher than 2000 feet above sea level. At elevations above 7000 feet, the engine
may experience a decrease in performance, even with the proper altitude kit. Operating this generator without said
kit may increase the engine’s emissions and decrease both fuel economy and performance.
This kit should be installed by a qualified mechanic. You can order the kit at wenproducts.com by searching part
number DF472-HA27. Refer to the instructions included with your altitude kit for more information about installa-
tion.
WARNING! To prevent serious injury from fire, follow the kit installation procedures in a well-ventilated
area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before
proceeding. Do not smoke near the generator. Warranty will be void if adjustments are not made for high altitude
use.
CAUTION: Engines with the high-altitude kit installed operated at lower altitudes could cause severe engine dam-
age and affect emissions compliance. Be sure to uninstall the high altitude kit when operating at altitudes below
2000 feet.
17
STARTING YOUR GENERATOR
CAUTION! Disconnect all electrical loads from the generator before attempting to start it.
Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” sec-
tion of this manual. If you are unsure about how to perform any of the steps in this manual please call
1-800-232-1195 (M-F 8-5 CST) for customer service.
To maximize safety, ALWAYS ground the generator before using it. Refer to "Step 3 - Ground The Generator."
Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs
are available in-line with some extension cords.
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This
is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even
if you cannot smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply
enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings
can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move
to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: The exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING: Do not operate generator near open flame or flammable materials This generator may emit
highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A
nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline. Do not smoke near the
generator.
WARNING: This generator produces powerful voltage, which can result in electrocution.
WARNING: Do not use in rainy or wet conditions. Do not touch bare wires or receptacles (outlets). Do not
allow children or non-qualified persons to operate.
WARNING: Generator should only be connected to electrical devices, either directly or with an extension
cord. NEVER connect to a building electrical system unless a qualified electrician has connected the generator to
a transfer switch as a separately derived system. Such connections must comply with local electrical laws and
codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
Follow the instructions on the next page to start your generator.
18
BEFORE STARTING THE GENERATOR
1. Verify that the generator is outside on a dry, level sur-
face. Allow at least two feet of clearance on all sides of the
generator.
2. To maximize safety, check that the generator is properly
grounded (see “Ground the Generator”).
3. Check there is sufficient level of oil in the crankcase. Add
oil if necessary (see “Add/check Oil”).
4. Verify the fuel selection dial is turned to the desired fuel.
Turn the dial up to the 12 o’clock position for gasoline and
down to the 6 o’clock position for LPG. Check that there is
adequate supply of the selected fuel.
5. Make sure all electrical devices are unplugged from the
generator during ignition. Otherwise it will be difficult for
the engine to start.
7. Allow the engine to run for several minutes before attempting to connect any electrical devices. This allows the
generator to stabilize its speed and temperature. Follow the instructions in the next section for properly connecting
your electrical devices.
NOTE: In case you have had repeated failed attempts to start the engine, please consult the troubleshooting guide
before attempting to start the generator. If problems persist please call 1-(800) 232-1195, M-F 8-5 CST.
a. To start the engine with gasoline:
3. Flip the engine switch to the ON position.
4. Move the choke lever to the OPEN/RUN position.
5. Pull the recoil starter to start the engine.
b. To start the engine with LPG:
3. Flip the engine switch to the ON position.
4. Pull the recoil starter 1-3 times to prime the engine.
Never allow the cord to snap back. NOTE: This is only
necessary when using LPG to start the engine.
5. Move the choke lever to the OPEN/RUN position.
6. Pulll the recoil starter to start the engine.
STARTING YOUR GENERATOR
WARNING! The LPG cylinder valve must be shut
OFF when using gasoline. The generator’s fuel valve
must be shut OFF when using LPG.
Fig. 11
Fig. 12
STARTING THE GENERATOR
1. To use gasoline, turn the fuel valve to the ON position (Fig. 11). To use LPG, make sure all of the LPG connectors
and hoses are well connected and sealed. Close the fuel valve, then open the LPG tank valve.
2. Move the choke lever (Fig. 12 - 1) to the CLOSE/START position.
1
19
Generator
Wattage
Capacity
Generator Running (Rated) Watts Generator Starting (Surge) Watts
Gasoline: 3800W Gasoline: 4750W
LPG: 3500W LPG: 4350W
What this means:
The generator can produce a maximum of
3800W/3500W on a continuous basis to sup-
ply ongoing power to your electronic devices.
NOTE: Also check the rated amperage for
each outlet and make sure not to overload
the individual outlets.
What this means:
Some devices such as box fans require short
bursts of extra power in addition to the rated
wattage listed by the device to start their
motors.
The generator can produce a maximum
wattage of 4750W/4350W for a short period
of time (seconds) to cover the extra starting
power required by your electronic devices.
Electronic
Device Wattage
Calculation
Find the wattage information of each device you plan to connect. The information should be
listed on the device or in its instruction manual, or you may refer to Fig. 11.
The wattage can be calculated using this equation:
Watts = Volts x Amperes
To calculate the total running watts of your
devices:
+ Add up the running wattages of all the
device(s) you plan to connect
= The total running wattage
This wattage should NOT exceed the running
wattage of 3800W/3500W.
It is recommended to maintain a load at or
below 3420W/3150W (90% of the rated
output) to ensure steady voltage output and
to prolong the generator’s lifespan.
To calculate the total starting watts of your
devices:
+ Add up the total running wattage of all the
device(s) you plan to connect
+ Add the single highest ADDITIONAL start-
ing wattage out of the device(s) you plan to
connect
= The total surge (starting) wattage
This wattage should NOT exceed the starting
wattage of 4750W/4350W.
If any of either of the total calculated running watts or starting watts is higher than the
capacity of your generator, adjust the load until both wattage requirements are met. Other-
wise you will overload the generator, and cause damage to the engine and your electrical
device(s).
CALCULATING THE WATTAGE OF YOUR DEVICE(S)
Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run-
ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the
capacity of your generator and the capacity of each individual outlet.
Table 1 - How to Calculate Wattages
USING YOUR GENERATOR
20
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